MAKELSAN LEVELUPS Series User Manual
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MAKELSAN LEVELUPS Series User Manual

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USER MANUAL
LEVELUPS SERIES
10 - 20 KVA

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Summary of Contents for MAKELSAN LEVELUPS Series

  • Page 1 USER MANUAL LEVELUPS SERIES 10 - 20 KVA...
  • Page 3 USER MANUAL LEVELUPS SERIES 10 - 20 KVA AG–SD-83 Rev. No:0 Rev. Date: 15.09.2014 Publication No:1 AG-SD-83 / Publication Date: 15.09.2014 / Rev. No: 0 / Rev. Date:...
  • Page 4 LEVELUPS SERIES 10-60 KVA ABOUT THE MANUAL About the Manual This Manual is prepared for the users of LevelUps Series10-20 kVA. Companion Manuals For more info about this device and its options, please visit www.makelsan.com.tr Updates Visit www.makelsan.com.tr for updates. Always use the latest manual.

  • Page 5: Table Of Contents

    LEVELUPS SERIES 10-60 KVA CONTENTS CONTENTS 1 SAFETY AND WARNINGS ............................4 1.1 Warnings ..................................4 1.2 Clearance and Access ............................5 1.3 Storage ..................................5 1.4 Shipment ..................................5 GeneralView ..................................7 2.1 General Information ............................12 2.1.1 Static Transfer Switch ..........................12 2.1.2 Battery Temperature Regulation ......................
  • Page 6 LEVELUPS SERIES 10-60 KVA CONTENTS 3.1.3.1 Positioning The UPS ..........................26 3.1.3.2 Internal Battery Configuration ......................27 3.1.3.3 External Battery Configuration ......................28 3.1.4 Transportation Type of Cabinets ......................30 3.1.5 Main,Load and Battery Connections ....................30 3.1.5.1 External Protection ..........................30 3.1.5.2 Cabling and fuse configuration ......................

  • Page 7: Safety And Warnings

    Batteries must not be thrown into fire. The damaged batteries and batteries with completed life cycle must not be thrown to nature. For the collection and disposal batteries must delivered to MAKELSAN authorized technicians or to the foundations which are authorized for collecting waste batteries by the Ministry of Environment.

  • Page 8: Clearance And Access

    LEVELUPS SERIES 10-20 KVA PRODUCT DESCRIPTION 1.2 Clearance and Access Clearance There is no any air inlet or outlet grill on the left or right sides of our 10-20 kVA UPS. All air goes in to UPS from the front and is evacuated from the rear through fans. There must be spaces at least 1 meter for UPS's front side and 1,2 meter at the back side.
  • Page 9 LEVELUPS SERIES 10-20 KVA PRODUCT DESCRIPTION The UPS device shipment must be done on pallets. The 10-20kVA UPS are delivered on the pallet sized 87x55x140 mm (WxDxH). The height of device together with pallet is approximately 200mm. The pallet measurements are given below..

  • Page 10: Generalview

    LEVELUPS SERIES 10-20 KVA PRODUCT DESCRIPTION 2 PRODUCT DESCRIPTION General View 490mm AG-SD-76 Yayın No:1 Yayın Tarihi:18.08.2014 Rev. No:0 AG-SD-83 / Publication Date: 15.09.2014 / Rev. No: 0 / Rev. Date:...
  • Page 11 LEVELUPS SERIES 10-20 KVA PRODUCT DESCRIPTION Front View LCD Display Fresh Air Grids EPO button Menu Keys Mimic Diagram AG-SD-83 / Publication Date: 15.09.2014 / Rev. No: 0 / Rev. Date:...
  • Page 12 LEVELUPS SERIES 10-20 KVA PRODUCT DESCRIPTION Rear View Hot air evacuation channel DC Bus Ramping up Button External Bypass Switch Maintenance Bypass Switch Mains Switch Mains Connection Terminals Ground Connection AG-SD-83 / Publication Date: 15.09.2014 / Rev. No: 0 / Rev. Date:...
  • Page 13 LEVELUPS SERIES 10-20 KVA PRODUCT DESCRIPTION External Bypass Fuse Output Connectors Terminals Battery Fast Fuses and Connection Terminals Output Breaker Battery Start-up Fuses Thyristor Hot Air Discharge Channel Cold Start Switch RS232 Terminal for Communication Software Optional Card Slots The external temperature sensor output Optional Parallel Port Terminal AG-SD-83 / Publication Date: 15.09.2014 / Rev.
  • Page 14 LEVELUPS SERIES 10-20 KVA PRODUCT DESCRIPTION Electrical Connection AG-SD-83 / Publication Date: 15.09.2014 / Rev. No: 0 / Rev. Date:...

  • Page 15: General Information

    PRODUCT DESCRIPTION 2.1 General Information General operation topology of LevelUps Series can be recognized as follows: The UPS is connected to the mains voltage through the CB1 breaker. As DC bus is ramped up, the rectifier starts to operate. Rectifier converts the AC mains to DC voltage and charges the batteries.

  • Page 16: Battery Temperature Regulation

    MAKELSAN. UPS adjusts battery charge parameters according to the temperature detected by the sensor. 2.2 UPS’s Operation Modes LevelUps series is on-line double conversion device. Our products operate in the following modes:  Online Mode  Battery Mode ...

  • Page 17: Bypass Mode

    UPS continues to operate in normal (online) mode as long as the mains values are within desired limits. For LevelUps Series, this feature is not activated in the initial factory set-up.

  • Page 18: Advanced Functions (Battery Tests) Auto Battery Test

    LEVELUPS SERIES 10-20 KVA PRODUCT DESCRIPTION Low Battery Warning While the system operates on battery (stored) mode, according to actual loads, if the battery capacity drops below 40% of its value, device will give audible and visible alarms. This value is adjustable and can be set by user between 20%-70%.

  • Page 19: User Panel

    LEVELUPS SERIES 10-20 KVA PRODUCT DESCRIPTION 2.4 User Panel User panel consists of mimic diagram, LCD screen, EPO button and menu keys. The UPS can be controlled via this panel. Rectifier indicator LED Flashes while the DC bus is ramping up. Illuminates when Rectifier works...
  • Page 20 LEVELUPS SERIES 10-20 KVA PRODUCT DESCRIPTION Menu Flow Chart MAIN SCREEN Manufacturer – Device Name Control Menu Date - Time Status Menu Load Status as Percent Setup Menu Battery Charge Status as Percent Logging Menu Remaining Back up (Autonomy) Time Service Menu UPS Mode –...

  • Page 21: Opening Screen

    LEVELUPS SERIES 10-20 KVA PRODUCT DESCRIPTION 2.4.1 Opening Screen When the front panel monitor is turned on, firstly opening screen is observed. Manufacturer – Device Name, Date – Time, Load Status as Percent, Battery Charge Status as Percent, Remaining Back up (Autonomy) Time, UPS Mode –...

  • Page 22: Password-Protected Menus

    LEVELUPS SERIES 10-20 KVA PRODUCT DESCRIPTION 2.4.4 Password-protected menus Some menus such as the control menu are password protected. Press to set each digit and press ENTER to confirm. 2.4.5 Control Menu Within the control menu, you can do one of the following: ...

  • Page 23: Status Menu

    LEVELUPS SERIES 10-20 KVA PRODUCT DESCRIPTION Battery tests are performed by directing the power to the mains, independently from the loads. If the mains values change during the test and are out of limits, the test will be canceled. Status >...

  • Page 24: Setup Menu

    LEVELUPS SERIES 10-20 KVA PRODUCT DESCRIPTION Inverter U, I, P Voltage(phase-neutral), current and appearant power of each phase Alarms Alarms Actual UPS alarms Device Information ____ -____-___-___ Inverter, rectifier, CPLD, front panel software version ------------------- UPS serial no KVA, V/Hz...
  • Page 25 LEVELUPS SERIES 10-20 KVA PRODUCT DESCRIPTION Battery install date Use this menu to set the battery install date, only when new batteries are installed. Auto restart In battery mode, the device turns off at the end of battery discharge. Auto-restart can be used to restart the UPS automatically when the mains are restored.
  • Page 26 LEVELUPS SERIES 10-20 KVA PRODUCT DESCRIPTION Beeper Turn the beeper sound on/off. Language Set the menu language. Communication Set the protocol for the RS232 connection. The options are SEC and TELNET AG-SD-83 / Publication Date: 15.09.2014 / Rev. No: 0 / Rev. Date:...

  • Page 27: Logging Menu

    LEVELUPS SERIES 10-20 KVA PRODUCT DESCRIPTION 2.4.8 Logging Menu Last 500 events of the device can be seen in the logging menu. When viewing a log, press e nter to see detailed info about the UPS. All recorded data for that particular event (status, setup etc.) can be seen on the menu.

  • Page 28: Installation

    Additionally, you will find here important information about the UPS cabins transportation, positioning and connections. 3.1.1 Warnings The UPS must be installed by a certified electrician of Makelsan. The warranty is valid only for the UPS installed by a certified electrician of Makelsan.

  • Page 29: Pre-Installation Check Up

    LEVELUPS SERİSİ 10-20 KVA OPERATION 3.1.2 Pre-installation check up Before installation of the device the following control actions must be taken, these first and most important steps will secure the accurate operation of the product.  Check if any damage was done to the device during transportation. Report any damages instantly.

  • Page 30: Internal Battery Configuration

    LEVELUPS SERİSİ 10-20 KVA OPERATION 3.1.3.2 Internal Battery Configuration 10-20 kVA UPS can be configured by 62 pcs 4,5 Ah, 7 Ah or 9Ah standard as following. LEVELUPS SERIES INTERNAL BATTERY USAGE TABLE UPS Power(KVA) Batteries in series Number of Paral. arms Total Number of Batteries I_bat_max @ V_bat_cut off.

  • Page 31: External Battery Configuration

    Especially, for the external cabinet batteries system of UPS, fuses must definitely be used. These fuses must be mounted as close as possible to the batteries. This closeness will increase the electrical operation safety. THE TABLE OF LEVELUPS SERIES EXTERNAL BATTERY USAGE Device Rating (KVA) Batteries in series Number of Paral.
  • Page 32 LEVELUPS SERİSİ 10-20 KVA OPERATION External Battery Cabinet Application AG-SD-83 / Publication Date: 15.09.2014 / Rev. No: 0 / Rev. Date:...

  • Page 33: Transportation Type Of Cabinets

    Move the UPS as rarely as possible. 3.1.5 Mains, Load and Battery Connections Makelsan strictly recommends a distribution board for the UPS outputs. Proper fuses and breakers must be used in such distribution board. A-B type fuses or magnetic breakers are recommended if the load is suitable.

  • Page 34: Cabling And Fuse Configuration

    LEVELUPS SERİSİ 10-20 KVA OPERATION 3.1.5.2 Cabling and fuse configuration Full load input and output currents must be reviewed for proper cabling and fuse selection. Rated Currents (A) Input currents@max charge current Output Currents @100% Load Rating (KVA) (3P+N) (3P+N) 380V 400V 415V...

  • Page 35: Cable Connections

    LEVELUPS SERİSİ 10-20 KVA OPERATION 3.1.5.3 Cable connections All electrical connections of the UPS are made from the front side of the device. ATTENTION! 3 pole-circuit breakers (switch) are used for the input and output of UPS, Neutral line must not be interrupted. Read the following steps to connect the cables properly.
  • Page 36 LEVELUPS SERİSİ 10-20 KVA OPERATION 2. Unscrew and remove the metal board on the rear side of the device. 3. Connect the ground cable. AG-SD-83 / Publication Date: 15.09.2014 / Rev. No: 0 / Rev. Date:...
  • Page 37 LEVELUPS SERİSİ 10-20 KVA OPERATION 4. Make sure that the circuit breakers are off. The use of these circuit breakers are explained on the operation section. 5.Connect the input cables.  R to INPUT L1,  S to INPUT L2, ...

  • Page 38: Battery Connections

    LEVELUPS SERİSİ 10-20 KVA OPERATION 6. Check the phase sequence. 7. Repeat steps 4-5 for output cables. 8. Replace the rear board and tighten the screws Use the cable clips to stabilize the cables when the connections are done. WARNING: Make sure that the loads are isolated from the UPS output if they not ready to be connected.
  • Page 39 LEVELUPS SERİSİ 10-20 KVA OPERATION Avoid short circuit in the batteries. Short circuited batteries are hazardous to human health and environment! Battery terminal may rise up to 450 Vdc. 6. Replace the metal rear cover. Battery temperature monitoring Internal battery temperature is monitored by the NTC connected to the J26 socket of the main board.

  • Page 40: External Battery Installation Procedure And Connection

    LEVELUPS SERİSİ 10-20 KVA OPERATION 3.1.5.4.2 External Battery Installation Procedure and Connection You can find details about how to configure external batteries above under “External Batteries Configuration” title. The information about connection of external batteries and UPS is given in this section. Avoid short circuiting batteries .
  • Page 41 LEVELUPS SERİSİ 10-20 KVA OPERATION Please, refer to standard called EN 50525-2-31(VDE 0100-430) in this subject. The selection should be such that the cable will allow at most 0.5 Vdc decreasing. "External Battery Temperature Measurement Kit" is used for optimization according to battery temperatures, batteries use is optimized according to temperature.

  • Page 42: Control And Communication Cable Connections

    Parallel application should be made by authorized personal of Makelsan ! In case of need for redundancy or more power, LevelUps series can be operated in parallel up to quantity 8 (eight). A schematic diagram which shows two UPS connected in parallel can be seen below.
  • Page 43 LEVELUPS SERİSİ 10-20 KVA OPERATION AG-SD-83 / Publication Date: 15.09.2014 / Rev. No: 0 / Rev. Date:...
  • Page 44 LEVELUPS SERİSİ 10-20 KVA OPERATION Input and output of more than one UPS are connected to each other; but definitely each battery group is different from another, batteries cannot be used in common. The following points should be considered while placement of UPS in parallel system and their electrical connections are made: ...

  • Page 45: Parallel Settings

    OPERATION 3.2.1 Parallel Settings Connect the parallel cable as shown in figure below. Only use the cables provided by Makelsan. Software settings on the user panel should be made by authorized personnel. AG-SD-83 / Publication Date: 15.09.2014 / Rev. No: 0 / Rev. Date:...

  • Page 46: Operation

    LEVELUPS SERİSİ 10-20 KVA OPERATION 4 OPERATION 4.1 Operation Procedure You can find informations about circuit breaker, first start-up , types of UPS operation tests , turning UPS off , EPO and RS232 serial communication system in this section. 4.1.1 Circuit Breakers There are four circuit breakers on the rear side of the device.

  • Page 47: First Start-Up

    LEVELUPS SERİSİ 10-20 KVA OPERATION 4.1.2 First start-up WARNING: Wait for at least 5 seconds between each step. 1. Turn all circuit breakers OFF. 2. Push the soft start button (SW1) at least for 10 sec. 3. Turn input circuit breaker (CB1) ON. If there is an external bypass input, put the external bypass switch (CB5) to position closed circuit (ON) AG-SD-83 / Publication Date: 15.09.2014 / Rev.
  • Page 48 LEVELUPS SERİSİ 10-20 KVA OPERATION 4. Start the UPS using the front panel. Main menu> Control > Password > Start 5. Check the UPS has switched to normal operation mode, via mimic diagram LEDs and LCD panel. 6. Turn battery circuit braker (CB4) ON. 7.

  • Page 49: Ups Operation Modes Testing

    LEVELUPS SERİSİ 10-20 KVA OPERATION 8. The loads which are connected to UPS can be turned on. After all these steps, check that load is fed through inverter static switches via mimic diagram. In a contrary situation, check UPS total and phase loads. The UPS gives audio alerts in an overload condition, without feeding critical AC loads.

  • Page 50: Switching From Static Bypass Mode To Online

    LEVELUPS SERİSİ 10-20 KVA OPERATION 4.1.3.3 Switching from Static Bypass Mode to Online Use the front panel to switch the device to online mode. Check the mimic panel to make sure that the device has switched to online mode. Main menu > Control > Switch to UPS NOTE: the UPS will not switch to normal mode if the inverter voltage is out of limits, or there is an over load or over temperature situation.
  • Page 51 LEVELUPS SERİSİ 10-20 KVA OPERATION 1. Turn CB2 ON. 2. Stop the UPS using the user front panel. Main menu > Control > Stop AG-SD-83 / Publication Date: 15.09.2014 / Rev. No: 0 / Rev. Date:...
  • Page 52 LEVELUPS SERİSİ 10-20 KVA OPERATION 3. Turn CB1, CB3 and CB4 OFF. WARNING: Wait at least 5 minutes before opening up the device after it is completely turned off, for safety. AG-SD-83 / Publication Date: 15.09.2014 / Rev. No: 0 / Rev. Date:...

  • Page 53: Performing A Complete Shutdown

    LEVELUPS SERİSİ 10-20 KVA OPERATION 4.1.4 Performing a Complete Shutdown 1. Turn off the loads connected to the device. Use the front panel to turn the device OFF Main Menu> Control> Password> Stop 3. Check if the the UPS has switched to bypass mode, via mimic diagram LEDs and LCD panel. 4.

  • Page 54: Epo(Emergency Power Off)

    4.1.6 RS232 Serial Communication Installation and Investigation LevelUps series has an RS-232 interface which supports SEC and TELNET protocol as standard. This interface is fully isolated and safe. UPS can be monitored remotely via a computer (PC) or SNMP by using this protocol.

  • Page 55: Explanations Of Logging

    LEVELUPS SERIES 10-20 KVA EXPLANATIONS OF LOGGING 5 EXPLANATIONS of LOGGING UPS will beep when any problem is detected. You can see the first information about the situation on the front monitor panel. This may not be enough most of the time. In this case, you can see the following warnings by using log screen.
  • Page 56 LEVELUPS SERIES 10-20 KVA EXPLANATIONS OF LOGGING Bypass voltage value is out of limit while UPS was operating on the bypass Bypass Voltage Bad mode.UPS will switch to normal mode if temperature and load status are normal.If not ,UPS will stop.
  • Page 57 LEVELUPS SERIES 10-20 KVA EXPLANATIONS OF LOGGING UPS Thyr.L3 Open UPS has detected that inverter L3 thyristor can not be activated.Load will be transferred to bypass line. BYP Thyr.L1 Open UPS has detected that bypass L1 thyristor can not be activated.Load will be transferred to inverter line.
  • Page 58 LEVELUPS SERIES 10-20 KVA EXPLANATIONS OF LOGGING No P.CAN Bus Slave UPS which is operating in paralel mode can’t reach to master UPS from Comm. CAN bus.If UPS is operating,will be shut down. Ext. Start UPS which is operating in paralel mode has been given a command to start up Command by another (master) UPS.

  • Page 59: Table Of Technical Specifications

    6 Table of Technical Specifications Technical Specifications 10kVA 15kVA 20kVA Power 10Kw 15kW 20kW Active Power Input Input Voltage Range 220/380 VAC - %15 + %18 3P + N + PE Input Power Factor At Full Load > 0,99 Input Frequency Range 45-65 Hz (Selectable) Rectifier IGBT Rectifier...
  • Page 60 Battery 62 ( 2 group of 31 Ah independent battery) Quantity (12V DC VRLA) Charge Value ( C ) Nominal 0,1 C, adjustable 25% of the device power Battery Power Communication Communication Port RS232 Standard, RS485 and SNMP Adapter option Optional Dry Contact Protocol...

  • Page 61: Contact Informations

    7 CONTACT INFORMATIONS www.makelsan.com.tr Headquarter: İstanbul Deri Organize Sanayi Bölgesi 2. Yol I -5 Parsel 34956 Tuzla/ İstanbul : 0216 428 65 80 Faks : 0216 327 51 64 e-mail : makelsan@makelsan.com.tr Izmir Branch: Halkapınar Mah. 1348 Sok. 2AE Keremoğlu İş Merkezi Yenişehir – İzmir...
  • Page 63 İzmir Office : Halkapınar Mah. 1348 Sok. 2AE Keremoğlu İş Merkezi Yenişehir – İzmir 0232 469 47 00 0232 449 47 00 E-mail izmir@makelsan.com.tr Ankara Office : Mustafa Kemal Mah. 2157 Sok. No:4/6 Çankaya-Ankara 0312 219 82 35/37 0312 219 82 36 E-mail ankara @makelsan.com.tr...

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