Related Manuals for ELCOM TLM 1000
Summary of Contents for ELCOM TLM 1000
- Page 1 Modular transfer system TLM 1000 User manual & Maintenance guide Translation of the original manual, version 04...
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Page 2: Table Of Contents
Customer service ........................... 17 Appendix ............................18 Maintenance schedule ......................18 Quality and environmental commitment: ISO certifications ..........19 Spare parts list ........................20 I02-118 User manual & maintenance guide Version 04 (translation of the original manual) of TLM 1000... - Page 3 ISO 9001 and 14001 standards: deletion of expired certificates ERRATUM - Modification in the 06/02/19 C. POULET S. MAIRET calculation of the flat belt I02-118 User manual & maintenance guide Version 04 (translation of the original manual) of TLM 1000...
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Page 4: General Information
They are intended to be incorporated the customers' production line. 1.4 Conditions of use The elements of the TLM 1000 transfer systems are suited for a use in normal industrial areas such as a final assembly plant or equivalent, in a dry environment. -
Page 5: Safety Instructions
If you wish to use the transfer system in any other conditions, please do not hesitate to contact us. Other information is available on our website, in the documentation section: http://elcom-automation.com/transfers/documentation I02-118 User manual & maintenance guide Version 04 (translation of the original manual) of TLM 1000 Page 2 sur 25... -
Page 6: Technical Specifications
- Weight of each part: See our catalogue Modular Transfer System & Flat belt conveyors. http://elcom-automation.com/transfers/documentation Warning: All load exceedance can lead to a premature wear of the belt or any other parts. I02-118 User manual & maintenance guide Version 04 (translation of the original manual) of TLM 1000 Page 3 sur 25... -
Page 7: Commissioning
Therefore, they must be well protected on the end-user machine in order to avoid any risk of pinching or squashing. We recommend mounting a protective housing. I02-118 User manual & maintenance guide Version 04 (translation of the original manual) of TLM 1000 Page 4 sur 25... -
Page 8: Workpiece Carrier
Belt guide must be replaced as soon as wear marks or friction on the belt start to appear. Belt Belt guide I02-118 User manual & maintenance guide Version 04 (translation of the original manual) of TLM 1000 Page 5 sur 25... -
Page 9: Transfer Parts
Use the grease reference 800 00 009. 4.6 Stopper Every 5000 hours: Eventual cleaning of the stopper depending on the working environment. I02-118 User manual & maintenance guide Version 04 (translation of the original manual) of TLM 1000 Page 6 sur 25... -
Page 10: Positioning Unit
Once the screws are taken off, slide the stopper outside of the system for disassembly, cleaning and greasing. 4.7 Positioning unit Every 1000 hours: All types except heavy positioning unit. I02-118 User manual & maintenance guide Version 04 (translation of the original manual) of TLM 1000 Page 7 sur 25... - Page 11 Remove the positioning unit plate after unscrewing the fastening screw. Check the lubrication of the guiding shafts. Guiding shafts I02-118 User manual & maintenance guide Version 04 (translation of the original manual) of TLM 1000 Page 8 sur 25...
- Page 12 Bush (ref. 110 03 005) Note: On the lift positioning unit, the cylinder can be lubricated without any prior disassembly. I02-118 User manual & maintenance guide Version 04 (translation of the original manual) of TLM 1000 Page 9 sur 25...
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Page 13: Heavy Positioning Unit
Every 1000 hours: Lubrication of the drawer (inside and outside) Use the recommended grease (grease Gulf Crown EP2). Plate fixing screw I02-118 User manual & maintenance guide Version 04 (translation of the original manual) of TLM 1000 Page 10 sur 25... -
Page 14: Other Transfer Parts
The others parts of the transfer system do not need any maintenance. A visual check, looking for wear or breaking parts is recommended from time to time. I02-118 User manual & maintenance guide Version 04 (translation of the original manual) of TLM 1000 Page 11 sur 25... -
Page 15: Motor Replacement
5 MOTOR REPLACEMENT 5.1 Disassembly Unscrew the four screws from the plastic cover. Take the circlip and the washer off. Washer Circlip I02-118 User manual & maintenance guide Version 04 (translation of the original manual) of TLM 1000 Page 12 sur 25... - Page 16 Remove the motor from the shaft. Unscrew the anti-rotation screw of the reducer, on the transfer side. Anti-rotation screw I02-118 User manual & maintenance guide Version 04 (translation of the original manual) of TLM 1000 Page 13 sur 25...
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Page 17: Reassembly Of The Motor
Do not forget to take the length of the bevel into account when calculating the length of the belt. The superposition of this length must be subtracted from the total length. I02-118 User manual & maintenance guide Version 04 (translation of the original manual) of TLM 1000 Page 14 sur 25... - Page 18 Place the thermic press correctly aligned with the belt. Fasten the belt on the press. Use 2 belt pieces to align perfectly the 2 bevels. I02-118 User manual & maintenance guide Version 04 (translation of the original manual) of TLM 1000 Page 15 sur 25...
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Page 19: Changing The Belt - Timing Belt
Unscrew the caps on each side of the transfer system and slide the new belt in place of the worn one. (Respect the passage way between the pulleys and belt guide). Covers to be removed I02-118 User manual & maintenance guide Version 04 (translation of the original manual) of TLM 1000 Page 16 sur 25... -
Page 20: Responsability
Only original components can be used for maintenance or fixing. elcom cannot be held responsible for any malfunction if some spare parts have been used without the validation of elcom. elcom reserves the right to make improvements and technical modifications without any further notice. -
Page 21: Appendix
1000 hours Heavy positioning units (shaft, drawer and cylinder) lubricate 3200 hours Conical torque lubricate 5000 hours To clean Stoppers I02-118 User manual & maintenance guide Version 04 (translation of the original manual) of TLM 1000 Page 18 sur 25... -
Page 22: Quality And Environmental Commitment: Iso Certifications
- Environmental Management through ISO 14001 [since 2013] All our current certificates are available for download in French, English and German on our website http://elcom-automation.com/ I02-118 User manual & maintenance guide Version 04 (translation of the original manual) of TLM 1000 Page 19 sur 25... -
Page 23: Spare Parts List
Selector 11004011 Selector L 11004012 11004013 11004014 Selector G 11005001 Driving unit block 100 11005002 Pulley dia 26 11005003 Washer I02-118 User manual & maintenance guide Version 04 (translation of the original manual) of TLM 1000 Page 20 sur 25... - Page 24 11009003 Positioning unit plate 11009005 Finger 11009005F Finger FESTO 11009006 Shaft 11009007 Locating pin 11009008 Centering pin 11009010 Hook L I02-118 User manual & maintenance guide Version 04 (translation of the original manual) of TLM 1000 Page 21 sur 25...
- Page 25 Cylinder 32 - XXX 11012201F Cylinder 32 - XXX 11012202 Ball bearing 14 11014004 Rail 11014005 Rail 11014101 Festo cylinder fastening plate I02-118 User manual & maintenance guide Version 04 (translation of the original manual) of TLM 1000 Page 22 sur 25...
- Page 26 Lower housing 11034008 Upper housing 11034009 11034010 Idling cap 11034011 Conical torque 11034012 Shaft 11034013 Spacer 11034014 Shaft 11034015 Clavette I02-118 User manual & maintenance guide Version 04 (translation of the original manual) of TLM 1000 Page 23 sur 25...
- Page 27 Idling flange right cam support 11053005 Cam SG 100 notched 11053006 Cam SD 100 notched 11053007 Training support timing belt I02-118 User manual & maintenance guide Version 04 (translation of the original manual) of TLM 1000 Page 24 sur 25...
- Page 28 Plastic base unidirectional 100*100 11062001T Plastic base U 100x 100 with shock absorber 11062002 Plate 11063001 Plastic base 100*100 multidirectional I02-118 User manual & maintenance guide Version 04 (translation of the original manual) of TLM 1000 Page 25 sur 25...
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