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Summary of Contents for ELCOM ITS-TLM 1000
- Page 1 Modular transfer system 24 Volts ITS - TLM 1000 User maintenance manual & I02-242 / Translation of the original manual, version 03...
- Page 2 Version tracking: Version Date Description of modifications Prepared by Approved by 07/08/17 Initial O. CELARD M. MALEO 14/09/17 Modification of security instructions O. CELARD M. MALEO 23/01/18 Precision on motor wiring O. CELARD M. MALEO 18/09/18 Added information for disassembly O.
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Page 3: Table Of Contents
Table of contents General information .........................1 Important notice ........................1 Applicable standards ....................... 1 Applications ..........................1 Terms of use ..........................1 Security instructions ........................ 2 Motor’s safety instructions ..................... 2 Additional information ......................3 Technical caracteristics ........................3 Commisionning ..........................4 Receipt of equipment ...................... - Page 4 wiring the 24v drives motors ......................22 Unit with PAPST drive motor : ....................22 Unit with CROUZET motor drive : ..................23 Wiring of the drive motor of index unit 24v.................. 24 10 wiring of the 24v stoppers......................27 10.1 Connectic required to wire the electrical stoppers (see schematic simple card for stopper) 10.2...
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Page 5: General Information
1 GENERAL INFORMATION 1.1 Important notice The following instructions are used as technical documentation for the manufacturer of the final machine system. elcom company is the provider of the subset transfer system TLM 1000 ITS 24V. The manufacturer of the final machine system must ensure that all safety equipment is provided and functional, that regular checks are made, that any danger arising from moving parts is controlled or reported (pinch, shear) and that the documentation is complete. -
Page 6: Security Instructions
1.5 Security instructions The security rules regarding transfer system, especially those related to electrical equipment must be followed during all using states: installation, transportation, production. To not follow these rules would be considered as bad use of the device. Use the transfer in an explosive area may affect the integrity of the conveyor and is strongly not recommended. -
Page 7: Additional Information
The aim of these instructions is to guarantee people safety and proper use of the transfer system. If you wish to use the transfer system in any other conditions, don’t hesitate to contact us. More information is available on elcom website: http://elcom-automation.com/transfers/documentation... -
Page 8: Commisionning
3 COMMISIONNING 3.1 Receipt of equipment When receiving the material, check that the packaging has not been damaged and that the equipment is in perfect condition. 3.2 Stopper Place the stopper right in the middle of the two profiles of the system. Put the workpiece carrier in contact of the stopper. -
Page 9: Positioning Unit
3.3 Positioning unit Place the stopper right in the middle of the two profiles of the system. The presence detection range is preset. The positioning unit has to be fixed on a frame and not under the transfer. Fix the transfer on the positioning unit. Presence detector range Transfer fixed on... -
Page 10: Double Cam
3.4 Double cam See overall drawing and assembly N°: 110 21 000 E I02-242 User & maintenance manual Version 02 (translation of the original manual) TLM1000 ITS 24 V Page 6 of 37... -
Page 11: Derivation
3.5 Derivation See overall drawing and assembly N°: 110 07 000 E (Right version) et 110 13 000 E (Left version) I02-242 User & maintenance manual Version 02 (translation of the original manual) TLM1000 ITS 24 V Page 7 of 37... -
Page 12: Carrier
3.6 Carrier 1. Check the function of the springs and the pins under the workpiece carrier. 2. Check that no part goes over the lower surface of the workpiece carrier. 4 Pins Stopper groove I02-242 User & maintenance manual Version 02 (translation of the original manual) TLM1000 ITS 24 V Page 8 of 37... -
Page 13: Maintenance
4 MAINTENANCE General visual check Approximately every 500 hours, check the following points to ensure the proper functioning of the transfer system. 4.1 Belts wear Regularly verify visually the state of the belt and especially the welding area 4.2 Passageways of workpiece carriers The friction of the pins while operating can make some marks appear. -
Page 14: Transfert Parts
4.5 Transfert parts Every 200 hours : Remove dust from the whole system. Use the product, réf. 800 00 003 (polish plastique Air Industry 2101). 4.6 Stoppers Every 5 000 hours : Clean all stoppers. I02-242 User & maintenance manual Version 02 (translation of the original manual) TLM1000 ITS 24 V... -
Page 15: Positioning Unit
4.7 Positioning unit Toutes les 1 000 heures : Clean and lubricate guiding shafts : • Take off the stopper Rep 3 by unscrewing 2 CHC M4 Rep 4. • Take off the index plate Rep 1 by unscrewing the CHC M4 Rep 2. •... -
Page 16: Double Cam
4.8 Double cam Every 5,000 hours : Clean all double cams. 4.9 Derivation Every 5,000 hours : Clean all derivations. 4.10 Other elements of the transfert Other elements do not require a specific maintenance. A regular visual control is advised to check if there is no broken components and to control wear parts. -
Page 17: Changeout Of The 24V Drive Motor
5 CHANGEOUT OF THE 24V DRIVE MOTOR Shut down the machine that integrate the transfer system. Disconnect the wires of the drive to replace. 5.1 Unit with PAPST drive motor : Take off the drive motor support Rep 8, fixed by 4 screws CHC M5 Rep 9 (see picture below) and the hood Rep 13, fixed by 4 screws CHC M4 Rep 14. - Page 18 Take of the part Rep 8 fixed by 4 screws CHC M5 Rep 10. Note : Please be sure to note the orientation of this part on the drive, in order to put the new drive in the correct position. Take off the sprocket Rep 5 fixed by the pressure screw M4 Rep 6, and take off the spacer Rep 11 I02-242 User &...
- Page 19 Mouting of the new drive motor : Do all operation in the other way in order to mount the new drive motor. Note : in order to ease the positoning of the new drive motor, loosen the belt Rep 7 at the maximum and present the drive motor with an angle with regard to the support part Drive motor reference : 110 50 251 Drive motor documentation :...
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Page 20: Unit With Crouzet Drive Motor
5.2 Unit with CROUZET drive motor : Take off the drive motor support Rep 8, fixed by 4 screws CHC M5 Rep 9 (see picture below) and the hood Rep 13, fixed by 4 screws CHC M4 Rep 14. Tool needed, Hex keys Take off belt Rep 7 I02-242 User &... - Page 21 Take of the pinion Rep 5 fixed by a screws CHC M4 Rep 6 and the washer Rep.11. Take of the part Rep 8 fixed by 4 screws CHC M5 Rep 10. Note : Please be sure to note the orientation of this part on the drive, in order to put the new drive in the correct position.
- Page 22 Mouting of the new drive motor : Do all operation in the other way in order to mount the new drive motor. Note : in order to ease the positoning of the new drive motor, loosen the belt Rep 7 at the maximum and present the drive motor with an angle with regard to the support part Drive motor reference : 110 50 255 Drive motor documentation :...
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Page 23: Changeout Of The Drive Motor Of Index Unit 24V
6 CHANGEOUT OF THE DRIVE MOTOR OF INDEX UNIT 24V Shut down the machine that integrate the transfer system. Disconnect the wires of the drive to replace. Take off the chasing Rep 21, fixed by 4 screws CHC M4 Rep 22 (see picture below) Tool needed, Hex keys Référence moteur : 150 10 251 Release the drive motor and its support down. - Page 24 Take off the support motor Rep 8, fixed by 4 srews CHC M5 Rep 7 Mounting of the drive motor: Do all operation in the other way in order to mount the new drive motor. I02-242 User & maintenance manual Version 02 (translation of the original manual) TLM1000 ITS 24 V...
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Page 25: Changement De La Bande Crantée
7 CHANGEMENT DE LA BANDE CRANTÉE The new toothed belt is already mounted welded. Take off the worn belt, and put the new one respecting the flexion on the sprocket, and under the guide belt. Covers to take off Way of the belt Access of the tension screw Tense the belt by tightening the screw, and put back the covers. -
Page 26: Wiring The 24V Drives Motors
8 WIRING THE 24V DRIVES MOTORS 8.1 Unit with PAPST drive motor : TLM 1000 ITS 24 V drive is delivered pre-wired with 2 cables of 500mm length : A power cable made of 3 wires : • a black wire : 0 V •... -
Page 27: Unit With Crouzet Motor Drive
8.2 Unit with CROUZET motor drive : TLM 1000 ITS 24 V drive is delivered pre-wired with 2 cables of 500mm length : A power cable made of 2 wires : • a black wire : 0 V • a brown wire : + 24 V A command cable made of 8 wires : •... -
Page 28: Wiring Of The Drive Motor Of Index Unit 24V
+ 24 Vdc BROWN BLUE CONNECTOR Micro USB for software with DCmind program @CROUZET: To adjust: speed position torque limitations - DONE BY elcom I02-242 User & maintenance manual Version 02 (translation of the original manual) TLM1000 ITS 24 V... - Page 29 Program : Install the software with file : Setup_DCmind Soft_V_Elcom.msi I02-242 User & maintenance manual Version 02 (translation of the original manual) TLM1000 ITS 24 V Page 25 of 37...
- Page 30 I02-242 User & maintenance manual Version 02 (translation of the original manual) TLM1000 ITS 24 V Page 26 of 37...
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Page 31: Wiring Of The 24V Stoppers
10 WIRING OF THE 24V STOPPERS 10.1 Connectic required to wire the electrical stoppers (see schematic simple card for stopper) To wire an electric stopper, you’ll need : • An extender M8, 3 pins with a connector male and a connector female (straight or elbow). It makes the connection between the stopper and the small controlling box of the stopper. - Page 32 The lower connector is to control the stopper by an automat (PLC) The upper connector is to control the stopper by a bus (BUS) Note : the extension cables are not delivered by Elcom I02-242 User & maintenance manual Version 02...
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Page 33: Wiring Of The Control Box Of The Stoppers
10.2 Wiring of the control box of the stoppers Wiring schematic PLC for a stopper : I02-242 User & maintenance manual Version 02 (translation of the original manual) TLM1000 ITS 24 V Page 29 of 37... - Page 34 Wiring schematic FIELD BUS for a stopper : I02-242 User & maintenance manual Version 02 (translation of the original manual) TLM1000 ITS 24 V Page 30 of 37...
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Page 35: Connectic Required To Wire The Doubles Cams And Derivations
10.3 Connectic required to wire the doubles cams and derivations To wire the double cam 24V or a derivation 24V , you’ll need : • Two extender M8, pins with a connector male and a connector female (straight or elbow). It makes the connection between the double cam or derivation and the controlling box. - Page 36 The lower connector is to control the stopper by an automat (PLC) The upper connector is to control the stopper by a bus (BUS) Note : the extension cables are not delivered by Elcom I02-242 User & maintenance manual Version 02...
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Page 37: Wiring Of The Control Box Of The Double Cam 24V Or Derivation 24V
10.4 Wiring of the control box of the double cam 24V or derivation 24V Wiring schematic PLC for a double cam or a derivation : I02-242 User & maintenance manual Version 02 (translation of the original manual) TLM1000 ITS 24 V Page 33 of 37... - Page 38 Wiring schematic FIELD BUS for a double cam or a derivation : I02-242 User & maintenance manual Version 02 (translation of the original manual) TLM1000 ITS 24 V Page 34 of 37...
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Page 39: Responsability
Only original components can be used for maintenance or fixing. Elcom cannot be held responsible for any malfunction if some spare parts have been used without the validation of elcom. Elcom reserves the right to make improvements and technical modifications without any further notice. -
Page 40: Appendix
13 APPENDIX 13.1 Maintenance schedule Maintenance of the modular transfer system TLM 1200 ITS 24V Fréquency Action Components Chapter 200 hours Dusting Transfer system elements 500 hours Control Belts – Belt guide – Workpiece carrier Clean and 1000 hours Positioning unit lubricate 5000 hours Clean... -
Page 41: Quality And Environmental Commitment: Iso Certifications
- Quality Management through ISO 9001 [since 2002] - Environmental Management through ISO 14001 [since 2013] All our current certificates are available for download in French, English and German on our website http://elcom-automation.com/ I02-242 User & maintenance manual Version 02...
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