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AN2018-35 EVAL-M1-IM818-A User Manual
EVAL-M1-IM818-A User Manual
iMOTION™ Modular Application Design Kit
About this document
Scope and purpose
This application note provides an overview of the evaluation board EVAL-M1-IM818-A including its main
features, key data, pin assignments and mechanical dimensions.
EVAL-M1-IM818-A is a complete evaluation board including a 3-phase CIPOS™ Maxi Intelligent Power Module
(IPM) for motor drive application. In combination with control-boards equipped with the M1 20pin interface
connector, like EVAL-M1-101T or EVAL-M1-099M, it features and demonstrates Infineon's CIPOS™ Maxi IPM
technology for motor drive.
The evaluation board EVAL-M1-IM818-A was developed to support customers during their first steps designing
applications with CIPOS™ Maxi IPM.
CIPOS™ Maxi IPM in this board is IM818-MCC which has three phase inverter with 1200V TRENCHSTOP™ IGBTs
and Emitter Controlled diodes are combined with an optimized 6-channel SOI gate driver. It is optimized to
industrial applications like Ventilation and Air Conditioning.
Intended audience
This application note is intended for all technical specialists working with the EVAL-M1-IM818-A board.
Table of Contents
About this document ....................................................................................................................... 1
Table of Contents ........................................................................................................................... 1
1
Safety precautions ......................................................................................................... 3
2
Introduction .................................................................................................................. 4
3
Main features ................................................................................................................ 5
3.1
EVAL-M1-IM818-A board specifications .................................................................................................. 6
3.2
Pin assignments ...................................................................................................................................... 8
4
Getting Started with EVAL-M1-IM818-A ........................................................................... 10
4.1
Setting up the system............................................................................................................................ 10
4.2
iMOTION™ development tools and software ....................................................................................... 12
4.2.1
MCEWizard setup overview .............................................................................................................. 12
4.2.2
MCEDesigner setup overview .......................................................................................................... 14
5
Hardware description of EVAL-M1-IM818-A ...................................................................... 16
5.1
DC bus Measurement and MCEWizard configuration .......................................................................... 16
5.1.1
Motor External Current feedback configuration and calculation .................................................. 17
5.2
EMI filter and soft power up circuit ....................................................................................................... 20
5.3
Inverter section using CIPOS™ Maxi IPM............................................................................................... 21
5.4
Auxiliary power supply .......................................................................................................................... 22
5.5
Schematic with EVAL-M1-IM818-A evaluation board ........................................................................... 22
5.6
PCB Layout ............................................................................................................................................ 24
6
Bill of Materials of EVAL-M1-IM818-A ............................................................................... 28
User Manual
www.infineon.com
Please read the Important Notice and Warnings at the end of this document
<Revision 1.0>
<2018-11-15>
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Summary of Contents for Infineon EVAL-M1-IM818-A
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Page 1: Table Of Contents
About this document Scope and purpose This application note provides an overview of the evaluation board EVAL-M1-IM818-A including its main features, key data, pin assignments and mechanical dimensions. EVAL-M1-IM818-A is a complete evaluation board including a 3-phase CIPOS™ Maxi Intelligent Power Module (IPM) for motor drive application. - Page 2 EVAL-M1-IM818-A User Manual iMOTION™ Modular Application Design Kit Safety precautions Reference ........................31 User Manual <Revision 1.0> <2018-11-15>...
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Page 3: Safety Precautions
Table 1 Precautions Attention: The ground potential of the EVAL-M1-IM818-A system is biased to a negative DC bus voltage potential. When measuring voltage waveform by oscilloscope, the scope’s ground needs to be isolated. Failure to do so may result in personal injury or death. -
Page 4: Introduction
The block diagram of the EVAL-M1-IM818-A is depicted in Figure 1. This evaluation board includes an EMI filter and soft power up circuit, 20 pin iMOTION™ MADK-M1 interface connector, auxiliary power supply to provide 15 V and 3.3 V, and the CIPOS™... -
Page 5: Main Features
Main features Main features EVAL-M1-IM818-A is an evaluation board for motor drive applications based on a 3-phase IPM. Combined in a kit with one of the available MADK control board options, it demonstrates Infineon's IPM technology for motor drives. The kit demonstrates Infineon’s IPM technology for motor drives. -
Page 6: Eval-M1-Im818-A Board Specifications
EVAL-M1-IM818-A User Manual iMOTION™ Modular Application Design Kit Main features EVAL-M1-IM818-A board specifications Table 2 depicts the important specifications of the evaluation board EVAL-M1-IM818-A. Table 2 EVAL-M1-IM818-A board specifications Parameters Values Conditions / comments Input Voltage 380 V ±20% VAC input... - Page 7 EVAL-M1-IM818-A User Manual iMOTION™ Modular Application Design Kit Main features Figure 2 points out the functional groups on the top side of the EVAL-M1-IM818-A evaluation board. 1. J1 - AC Line connector 2. Relay and Fuse 3. J2 - 20 pin iMOTION™ MADK-M1 interface connector for controller board 4.
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Page 8: Pin Assignments
EVAL-M1-IM818-A User Manual iMOTION™ Modular Application Design Kit Main features Pin assignments General information about the connectors of the EVAL-M1-IM818-A evaluation board is reported. Table 3 includes the details of the AC line connector J1. Table 3 J1- AC Line connector S. - Page 9 EVAL-M1-IM818-A User Manual iMOTION™ Modular Application Design Kit Main features Table 5 denotes the details of the motor side connector J2. Table 5 J2- Motor side connector S. No. Details Connected to motor phase U Connected to motor phase V...
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Page 10: Getting Started With Eval-M1-Im818-A
Getting Started with EVAL-M1-IM818-A Getting Started with EVAL-M1-IM818-A In order to run the motor system, a combination of the iMOTION™ MADK power board (EVAL-M1-IM818-A) and the matching MADK control board is required. The iMOTION™ Software Tools MCEDesigner and MCEWizard are also required in order to initialy setup the system, as well as to control and fine-tune the system performance to match users exact needs. - Page 11 EVAL-M1-IM818-A User Manual iMOTION™ Modular Application Design Kit Getting Started with EVAL-M1-IM818-A 6. Connect AC power to power input connector (J1) and power on system. 7. Open MCEDesigner and open MCEDesigner default configuration file (.irc) for IMC101T devices (IMC101T_xx.irc) by clicking “File” menu and select “Open” in the pull down list.
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Page 12: Imotion™ Development Tools And Software
“Welcome Page” for MCEWizard, where the MADK control board or power board can be selected through the pull-down list. Infineon keeps releasing new MADK controller and power boards. Therefore, it could happen that some of the newest power boards are not pre-configured in the MCEWizard tool and cannot be selected through the pull-down menu. - Page 13 There are very limited numbers of parameters which are specific to the control board or power board hardware. Table 6 provides the MCEWizard setup overview for hardware related parameters specific to EVAL-M1-IM818-A power board. Similar tables will be available in each control board’s User Manual. Combination of this table and the corresponding table of the control board provides enough information to setup the MADK-based motor drive system in shortest time.
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Page 14: Mcedesigner Setup Overview
EVAL-M1-IM818-A User Manual iMOTION™ Modular Application Design Kit Getting Started with EVAL-M1-IM818-A Click “Calculate” button and “Export to Designer File (.txt)” button to save the parameter file which will be used by the MCEDesigner in the next steps. 4.2.2 MCEDesigner setup overview After installing MCEDesigner installer, there is a shortcut for MCEDesigner on Windows desktop. - Page 15 EVAL-M1-IM818-A User Manual iMOTION™ Modular Application Design Kit Getting Started with EVAL-M1-IM818-A After Drive System Parameter file has been programmed into IMC101 controller, and the motor drive system is powered, the MCEDesigner can be used to start/stop the motor, display motor current traces, change the motor speeds, modify drive parameters and many other functions.
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Page 16: Hardware Description Of Eval-M1-Im818-A
DC bus sense resistor on EVAL-M1-IM818-A evaluation board The pull down resistor R8 of 1 MΩ referred to ground is inserted on the EVAL-M1-IM818-A evaluation board to prevent the high BUS voltage +BUS directly connecting to the connector J3. And a pull down resistor of 13.3 Ω... -
Page 17: Motor External Current Feedback Configuration And Calculation
EVAL-M1-IM818-A User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M1-IM818-A Figure 10 DC bus sensing configuration in MCEWizard 5.1.1 Motor External Current feedback configuration and calculation The current input value is product of the shunt resistance in milliohms and gain of External current sense amplifier for EVAL-M1-101T as shown in Figure 11. - Page 18 ) ∗ ∗ ∗ Based on this calculation, the current input for the MADK combination of EVAL-M1-101T and EVAL-M1-IM818-A is 41.7 mV/A. Please use same procedure to calculate the current input for other combinations of MADK boards and enter it into MCEWizard as shown in Figure 13.
- Page 19 EVAL-M1-IM818-A User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M1-IM818-A Figure 13 Current feedback configuration in MCEWizard for EVAL-M1-101T and EVAL-M1-IM818-A User Manual <Revision 1.0> <2018-11-15>...
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Page 20: Emi Filter And Soft Power Up Circuit
27 0.5W 220uH 7.1A DCBUS +BUS ZTPV-25 30A1000V 10W100ohm 2200pF 4kV 104 1000V 2200pF 4kV 2mH 10A 104 1000V CON7 GUO40-12NO1 GND1 Figure 14 Schematic for EMI filter and AC/DC section of the EVAL-M1-IM818-A evaluation board User Manual <Revision 1.0> <2018-11-15>... -
Page 21: Inverter Section Using Cipos™ Maxi Ipm
PWMWL ITRIP 25V47u 4700p R32 1k ITRIP BAS3005A-02V R33 1k ITRIP 3.3V BAS3005A-02V BAS3005A-02V 50mR 50mR 50mR 50mR 50mR 50mR GND3 Figure 15 Schematic of the 3-phase inverter section using CIPOS™ Maxi IPM on EVAL-M1-IM818-A User Manual <Revision 1.0> <2018-11-15>... -
Page 22: Auxiliary Power Supply
Hardware description of EVAL-M1-IM818-A Auxiliary power supply Figure 16 depicts the schematic of the auxiliary power supply available on the EVAL-M1-IM818-A board. The circuit includes IRS2505L that is used to generate 15 V directly from the DC bus. V is connected to the gate drivers inside the CIPOS™... - Page 23 CBB 63V104 EF16 102 1kV 10W100ohm T9GV1L14-12 27 0.5W GUO40-12NO1 CON2 STP3N150 STTH112 1.5k 1.5k STTH112 BAV19 223 630V 50V47u BAV19 VBUS IRS2505L 3.9k CON7 104 1000V Figure 17 Schematic on the EVAL-M1-IM818-A evaluation board User Manual <Revision 1.0> <2018-11-15>...
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Page 24: Pcb Layout
Gerber-files. Figure 18 illustrates the top assembly print of the evaluation board. Figure 18 Top assembly print of the EVAL-M1-IM818-A evaluation board User Manual <Revision 1.0>... - Page 25 EVAL-M1-IM818-A User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M1-IM818-A Figure 19 depicts the bottom assembly print of the evaluation board. Figure 19 Bottom assembly print of the EVAL-M1-IM818-A evaluation board User Manual <Revision 1.0> <2018-11-15>...
- Page 26 EVAL-M1-IM818-A User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M1-IM818-A The top layer routing of the PCB is provided in Figure 20. Figure 20 Top layer routing of the EVAL-M1-IM818-A User Manual <Revision 1.0> <2018-11-15>...
- Page 27 EVAL-M1-IM818-A User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M1-IM818-A Figure 21 illustrates the bottom layer routing of the PCB. Figure 21 Bottom layer routing of the EVAL-M1-IM818-A User Manual <Revision 1.0> <2018-11-15>...
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Page 28: Bill Of Materials Of Eval-M1-Im818-A
EVAL-M1-IM818-A User Manual iMOTION™ Modular Application Design Kit Bill of Materials of EVAL-M1-IM818-A Bill of Materials of EVAL-M1-IM818-A Error! Reference source not found. provides the complete bill of materials of the evaluation board. Table 7 Bill of materials No. Qty Part description... - Page 29 EVAL-M1-IM818-A User Manual iMOTION™ Modular Application Design Kit Bill of Materials of EVAL-M1-IM818-A No. Qty Part description Designator Part number Manufacturer 3-PHASE BRIDGE RECT 1200V 40A GUO40-12NO1 IXYS FUSE CERAMIC 32A 1000VDC ZTPV-32 LKET CONN TERM BLOCK 5POS 9.52MM 691250910003 Wurth Electronics Inc.
- Page 30 EVAL-M1-IM818-A User Manual iMOTION™ Modular Application Design Kit Bill of Materials of EVAL-M1-IM818-A No. Qty Part description Designator Part number Manufacturer RES SMD 4.3 OHM 1% 1/4W 1206 R38, R39 RC1206FR-074R3L Yageo RSU1, RL1218JK-070R05L Yageo RSU2, RSV1, RES 0.05 OHM 1W 1812 WIDE...
- Page 31 EVAL-M1-IM818-A User Manual iMOTION™ Modular Application Design Kit Reference Reference [1] Datasheet of Infineon CIPOS™ Maxi IM818, is available for download on Infineon’s website https://www.infineon.com/cms/en/product/power/intelligent-power-modules-ipm/cipos-maxi/ [2] Application Note AN2016-10 CIPOS Maxi Technical Description, is available for download on Infineon’s website All listed reference materials are available for download on Infineon’s website...
- Page 32 EVAL-M1-IM818-A User Manual iMOTION™ Modular Application Design Kit Table of Contents Revision History Major changes since the last revision Version number Revision Date Revision description 2018-11-15 First release User Manual <Revision 1.0> <2018-11-15>...
- Page 33 Trademarks of Infineon Technologies AG AURIX™, C166™, CanPAK™, CIPOS™, CoolGaN™, CoolMOS™, CoolSET™, CoolSiC™, CORECONTROL™, CROSSAVE™, DAVE™, DI-POL™, DrBlade™, EasyPIM™, EconoBRIDGE™, EconoDUAL™, EconoPACK™, EconoPIM™, EiceDRIVER™, eupec™, FCOS™, HITFET™, HybridPACK™, Infineon™, ISOFACE™, IsoPACK™, i-Wafer™, MIPAQ™, ModSTACK™, my-d™, NovalithIC™, OmniTune™, OPTIGA™, OptiMOS™, ORIGA™, POWERCODE™, PRIMARION™, PrimePACK™, PrimeSTACK™, PROFET™, PRO-SIL™, RASIC™, REAL3™, ReverSave™, SatRIC™, SIEGET™, SIPMOS™, SmartLEWIS™, SOLID FLASH™, SPOC™, TEMPFET™,...