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Summary of Contents for Kontron KISS 2U V3
- Page 1 USER GUIDE KISS 2U V3 KISS 2U V3 CFL KISS 2U V3 PCI763 Doc. User Guide, Rev. 1.0 Doc. ID: 1064-5120 www.kontron.com // 1...
- Page 2 KISS 2U V3 - User Guide, Rev. 1.0 This page has been intentionally left blank www.kontron.com // 2...
- Page 3 In cases of doubt, contact Kontron. This user guide is protected by copyright. All rights are reserved by Kontron. No part of this document may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language or computer language, in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), without the express written permission of Kontron.
- Page 4 SEVERE PHYSICAL OR ENVIRONMENTAL DAMAGE (COLLECTIVELY "HIGH RISK APPLICATIONS"). You understand and agree that your use of Kontron products as a component in High Risk Applications is entirely at your own risk. To minimize the risks associated with your systems and applications, you must provide adequate design and operating safeguards.
- Page 5 If you have any difficulties using this user guide, discover an error, or just want to provide some feedback, contact Kontron support. Detail any errors you find. We will correct the errors or problems as soon as possible and post the revised user guide on our website.
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Page 6: Symbols
KISS 2U V3 - User Guide, Rev. 1.0 Symbols The following symbols may be used in this user guide DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury. WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury. -
Page 7: For Your Safety
Therefore, in the interest of your own safety and of the correct operation of your new Kontron product, you are requested to conform with the following guidelines. -
Page 8: Lithium Battery Precautions
General Instructions on Usage In order to maintain Kontron’s product warranty, this product must not be altered or modified in any way. Changes or modifications to the product, that are not explicitly approved by Kontron and described in this user guide or received from Kontron Support as a special handling instruction, will void your warranty. -
Page 9: Table Of Contents
KISS 2U V3 - User Guide, Rev. 1.0 Table of Contents Symbols ..........................................6 For Your Safety ........................................7 High Voltage Safety Instructions .................................. 7 Special Handling and Unpacking Instruction ............................7 Lithium Battery Precautions ..................................8 General Instructions on Usage ..................................8 Quality and Environmental Management .............................. - Page 10 10.3. Replacing the Lithium Battery ................................52 Technical Data ....................................53 11.1. Block Diagrams ......................................53 11.1.1. Block Diagram KISS 2U V3 CFL ................................. 53 11.1.2. Block KISS 2U V3 PCI763 ..................................54 11.2. Technical Specification ..................................55 11.3. Mechanical Specification ..................................56 11.4.
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Page 11: List Of Tables
Figure 20: Right side ....................................... 29 Figure 21: Cover underside ................................... 30 Figure 22: Example of KISS 2U V3 configuration with mainboard and low profile expansion cards ........31 Figure 23: Example of KISS 2U V3 configuration with mainboard and riser expansion cards ..........32 Figure 24: Example of KISS 2U V3 configuration with SBC ........................ - Page 12 KISS 2U V3 - User Guide, Rev. 1.0 Figure 43: Fan compartment (without fan assembly) ........................52 Figure 44: Block diagram KISS 2U V3 CFL ..............................53 Figure 45: Block diagram KISS 2U V3 PCI763 ............................54 www.kontron.com // 12...
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Page 13: 1/ General Safety Instructions For It Equipment
Instructions for IT Equipment are not observed, it could lead to injuries to the operator and/or damage to the product. Kontron is exempt from accident liability, also during the warranty period if the instruction within this user guide are not observed. -
Page 14: Operation Of Laser Source Devices
KISS 2U V3 - User Guide, Rev. 1.0 Additional safety instructions for DC power supply circuits To guarantee safe operation of products with DC power supply voltages larger than 60 volts DC or a power consumption larger than 120 VA, observe that: ... -
Page 15: Electrostatic Discharge (Esd)
KISS 2U V3 - User Guide, Rev. 1.0 1.2. Electrostatic Discharge (ESD) A sudden discharge of electrostatic electricity can destroy static-sensitive devices. Proper packaging and grounding techniques are necessary precautions to prevent damage. Always observe the following precautions: Transport ESD-sensitive products in ESD-safe containers such as boxes or bags. -
Page 16: 2/ Introduction
KISS 2U V3 - User Guide, Rev. 1.0 2/ Introduction This user guide focuses on describing the special features of the KISS 2U V3 made by Kontron. New users are recommended to study the instructions within this user guide before switching on the power. -
Page 17: 3/ Scope Of Delivery
1050-8442 Fan assembly 3.2. Shipment, Packaging and Unpacking The KISS 2U V3 is delivered with all standard parts in a product specific cardboard packaging with suitable shock absorbers inside. Each item is packaged separately. 3.3. Type Label Figure 2: Type label example www.kontron.com... -
Page 18: 4/ Product Description
LED and hard disk activity LED. The KISS 2U V3 is delivered with a 400 W Power Supply Unit (PSU) with an input voltage range of 100 VAC to 240 VAC. Two system fans are installed at the front side of the system. The two system fans are attached to the system by means of a slide-in fan assembly. -
Page 19: Front Side
KISS 2U V3 - User Guide, Rev. 1.0 4.1. Front Side The front side consists of two handle brackets for installation in a 19” Industrial rack and a front access panel with two front access panel side-plates attached via the handle brackets. -
Page 20: Figure 9: Front Side With Front Access Panel Open
KISS 2U V3 - User Guide, Rev. 1.0 The power button, LED indicators, two USB 2.0 ports, filter pad holder and the integrated drives are located on the front side of the system behind the front access panel. Figure 9: Front side with front access panel open Bump stop for the front access panel 2x USB (2.0) ports... -
Page 21: Usb Ports
Figure 10: Power button and USB 2.0 ports Power button USB 2.0 ports If USB devices are connected to the USB ports on the front of the KISS 2U V3, the front access panel door cannot be closed and locked 4.1.2. Controls and Indicators 4.1.2.1. -
Page 22: Front Access Panel
When locked the front access panel cannot be opened, and the drives, filter pad holder and power button are not accessible. The KISS 2U V3 can be operated without the front access panel, see Chapter 8.3: Removing the Front Access Panel and Front Access Panel Side-Plates. -
Page 23: Fan Assembly
The filter pad protects the system from dust and dirt and will over time become soiled by pollution. If heavily soiled, the filter pad can cause excessive heating of the system. Kontron recommends cleaning the filter pad as often as necessary, see Chapter 10.1: Cleaning the Filter Pad. -
Page 24: Drive Bays
KISS 2U V3 - User Guide, Rev. 1.0 The filter pad inserts into the filter pad holder. The filter pad holder fastens onto the fan assembly’s front side by inserting the filter pad holder’s positioning latches into the fan assembly’s positioning holes (Figure 12, pos. 5) and then fastening the filter pad holder’s knurled screw (Figure 9, pos. -
Page 25: Rear Side
KISS 2U V3 - User Guide, Rev. 1.0 4.2. Rear Side The rear panel includes the external interfaces of the integrated mainboard (micro-ATX or PICMG 1.3 SBC), any expansion cards interfaces/ports, power supply unit (PSU) socket, and air exhaust ventilation holes. -
Page 26: Figure 14: Rear Side With Micro-Atx Mainboard With Low Profile Cards
KISS 2U V3 - User Guide, Rev. 1.0 Figure 14: Rear side with micro-ATX mainboard with low profile cards Input power socket Slot brackets for expansion cards PSU ventilation holes (air exhaust) Cut-outs for optional interfaces routed to the rear (9-pin D-SUB type) -
Page 27: Interfaces On The Rear Side
4.2.1. Interfaces on the Rear Side Depending on the installed mainboard (micro-ATX or PICMG 1.3), the following external interfaces are available for peripherals. 4.2.1.1. External Interfaces KISS 2U V3 CFL Figure 16: External mainboard interface panel KISS 2U V3 CFL Mouse LAN2 Keyboard 2x USB 3.1 (Gen 2) Type A... -
Page 28: Additional Serial Ports
Figure 18: PSU 400W AC Power cable and power connectors must always remain easily accessible. The KISS 2U V3 is only completely disconnected from the mains power supply when the power cable is disconnected, either from the mains power socket, or the system’s input power connector (Figure 13, Figure 14, Figure 15, pos. -
Page 29: Sides (Left And Right)
KISS 2U V3 - User Guide, Rev. 1.0 4.3. Sides (Left and Right) On the left and right sides of the KISS 2U V3 are six M4 tapped screw holes (Figure 19, Figure 20, pos. 1).used for installation in a 19" industrial rack with slide rails. -
Page 30: Cover
Activities such as work inside the system, system expansion with expansion cards, or maintenance must be performed by qualified personnel aware of the associated dangers! The KISS 2U V3’s chassis is only properly closed if the cover is attached and all knurled screws are securely fastened: ... -
Page 31: System Configuration
4.5. System Configuration 4.5.1. System Configuration with Mainboard and Low Profile Expansion Cards Figure 22: Example of KISS 2U V3 configuration with mainboard and low profile expansion cards Cover retaining plate on the front side Fastening screws for the slot brackets or... -
Page 32: System Configuration With Mainboard And Riser Card Expansion Cards
KISS 2U V3 - User Guide, Rev. 1.0 4.5.2. System Configuration with Mainboard and Riser Card Expansion Cards Figure 23: Example of KISS 2U V3 configuration with mainboard and riser expansion cards Cover retaining plate on the front side Centering latches for the cover at the rear side... -
Page 33: System Configuration With Sbc
KISS 2U V3 - User Guide, Rev. 1.0 4.5.3. System Configuration with SBC Figure 24: Example of KISS 2U V3 configuration with SBC Cover retaining plate on the front side Cover retaining plates on the rear side D1, D2 and D3: drives bays (stacked one above... -
Page 34: 5/ System Extension
KISS 2U V3 - User Guide, Rev. 1.0 5/ System Extension Due to the limited lifespan of expansion devices, Kontron recommends checking the condition of any installed expansion devices regularly and to pay attention to the manufacturer’s lifespan specifications. Opening the system to install or remove expansion cards must only be performed by qualified personnel aware of the associated dangers. -
Page 35: Figure 25: Pcie/Pci Expansion Slots Type And Location - Picmg 1.3 Backplane Sbc Variant
KISS 2U V3 - User Guide, Rev. 1.0 Figure 25: PCIe/PCI expansion slots type and location – PICMG 1.3 backplane SBC variant 1x PICMG 1.3 (full size) SBC slot. This slot is 1x PCIe 2.0 x16 (full height, half length) not available for expansion cards. -
Page 36: 6/ Thermal Considerations
6.1. Active Cooling The KISS 2U V3 is forced air-cooled using two internal system fans that force air to flow from the front to the back of the chassis. The processor and expansion cards have integrated cooling solutions or are equipped with corresponding cooling devices. -
Page 37: 7/ Assembly
To access internal components open the cover. Energy hazards-240 VA present inside the chassis! Before removing the KISS 2U V3’s cover, ensure that: the system is switched off and disconnected from the mains power supply. Activities such as work inside the system, system extension with expansion cards, or... -
Page 38: Figure 29: Removing The Cover
Figure 29: Removing the cover To close and secure the cover, proceed in the reverse order (steps 4 to 2). The KISS 2U V3’s chassis is only properly closed if the cover is attached and all knurled screws are securely fastened: ... -
Page 39: Accessing Internal Components
Energy hazards-240 VA present inside the chassis! Before removing the KISS 2U V3’s cover, ensure that: the system is switched off and disconnected from the mains power supply. Activities such as work inside the system, system expansion with expansion cards, or... -
Page 40: Installing And Removing Low Profile Expansion Cards
KISS 2U V3 - User Guide, Rev. 1.0 Slide the card cage back into the original position and proceed in the reserve order to Steps 3 or Step 4 to secure the card cage Close the system and secure the cover with the knurled screws as described in the Chapter 7.1: Opening and Closing the Cover (step 5). -
Page 41: 8/ Installation
KISS 2U V3 - User Guide, Rev. 1.0 8/ Installation Before installing or removing the KISS 2U V3 in a 19” industrial rack or desktop environment, read the general installation instructions in this chapter. Read and observe the information in Chapter 1/:General Safety Instruction for IT Equipment. -
Page 42: Removing The Handle Brackets
Store the two handle brackets for possible further use. To reinstall the handle brackets proceed in the reverse order (step 1 to 2). The KISS 2U V3 is delivered with the handle brackets already assembled. 8.3. Removing the Front Access Panel and Front Access Panel Side-Plates The front access panel and the two front access panel side-plates are removable. -
Page 43: Installing As A Desktop
KISS 2U V3 - User Guide, Rev. 1.0 8.4. Installing as a Desktop Before installing the KISS 2U V3 in a desktop environment, install the rubber feet as described in Chapter 8.1: Installing the Rubber Feet, to avoid scratching the installation surface. -
Page 44: Installing Slide Rails (Option)
Push the KISS 2U V3 with slide rail assembly as far as possible into the corresponding installed rack slide rail. Use the handle bracket mounting holes (Figure 8, pos. 3) to firmly attach the KISS 2U V3’s handle brackets to the sides of the 19”... -
Page 45: Figure 32: Slide Rail Inner Part Fastened To Chassis
KISS 2U V3 - User Guide, Rev. 1.0 Install the corresponding rack slide rail kits to the 19” industrial rack cabinet, see Figure 35: Assembling the slide rails in an industrial rack cabinet. Figure 32: Slide rail inner part fastened to chassis... -
Page 46: Figure 35: Assembling The Slide Rails In An Industrial Rack Cabinet
KISS 2U V3 - User Guide, Rev. 1.0 Figure 35: Assembling the slide rails in an industrial rack cabinet Short front bracket Telescopic slide rail attached to Industrial rack cabinet Long rear bracket Short brackets are usually used at the front of the chassis and long brackets at the rear. -
Page 47: 9/ Starting Up
9.1. Connecting the Power Connection Power cable and power connectors must always remain easily accessible. The KISS 2U V3 is only completely disconnected from the mains power supply when the power cable is disconnected, either from the mains power socket, or the system’s input power socket (Figure 13, Figure 14, Figure 15, pos. -
Page 48: Operating System And Hardware Component Drivers
9.2. Operating System and Hardware Component Drivers The KISS 2U V3 is fully operational when switched on for the first time with pre-installed Operating System (OS) Windows 10 IoT x64 or Linux Ubuntu 64-bit and with all required drivers. Drivers are available from Kontron’s EMD customer section. -
Page 49: 10/ Maintenance And Prevention
If heavily soiled the filter pad can cause excessive heating of the system Kontron recommends cleaning the filter pad as often as necessary. It is possible to change the filter pad during the operation of the system. -
Page 50: Figure 38: Front Side Without Filter Pad
Fasten the filter pad holder by tightening the knurled screw (Figure 39, pos. 6) to the bolt with tapped hole (Figure 38, pos. 1) on the fan assembly. Defective components may only be replaced by Kontron original spare parts. For a list of spare parts, see Table 2: Accessories and spares parts. -
Page 51: Replacing The Fan Assembly
10.2. Replacing the Fan Assembly Before replacing the fan assembly, read the following instructions: The operation of the KISS 2U V3 is permitted only with a functional fan assembly! Only replace a defective fan assemble with Kontron’s original fan assembly. -
Page 52: Replacing The Lithium Battery
KISS 2U V3 - User Guide, Rev. 1.0 Figure 43: Fan compartment (without fan assembly) Fan power and control socket Fan compartment To replace with a new functional fan assembly, align the fan assembly with the fan compartment. Push the fan assembly carefully into the fan compartment until the fan assembly’s control connector (Figure 12, pos. -
Page 53: 11/ Technical Data
KISS 2U V3 - User Guide, Rev. 1.0 11/ Technical Data The main technical specifications of the KISS 2U V3 are listed within this chapter. 11.1. Block Diagrams 11.1.1. Block Diagram KISS 2U V3 CFL Figure 44: Block diagram KISS 2U V3 CFL www.kontron.com... -
Page 54: Block Kiss 2U V3 Pci763
KISS 2U V3 - User Guide, Rev. 1.0 11.1.2. Block KISS 2U V3 PCI763 Figure 45: Block diagram KISS 2U V3 PCI763 3x PCI 32-bit 1x PCIe 2.0 x16 1x PCIe 2.0 x4 www.kontron.com // 54... -
Page 55: Technical Specification
KISS 2U V3 - User Guide, Rev. 1.0 11.2. Technical Specification KISS 2U V3 CFL KISS 2U V3 PCI763 Board Mainboard D3641-S1 (micro-ATX) SHB140 (PICMG 1.3 Full-size CPU card) Processor Intel® Core™ i7, i5, i3 series Intel® Core™ i7, i5, i3 series Type Intel®... -
Page 56: Mechanical Specification
Chassis: RAL 7021 Front panel: RAL 9022 – standard Front panel: RAL 5017 - option For a more detailed mechanical specification, visit Kontron’s KISS 2U V3 Product Webpage and within the “Downloads” section, select “Mechanical Drawings”. 11.4. Environmental Specification Temperature... -
Page 57: Directives And Standards
KISS 2U V3 - User Guide, Rev. 1.0 Environment Description Operating Shock 15 g, 11 ms, duration Storage / Transit Shock 30 g., 11 ms, duration Operating Vibration 10 – 150 Hz, 1.0 g, 3 axis Storage / Transit Vibration 10 –... -
Page 58: 12/ Standard Interfaces- Pin Assignments
KISS 2U V3 - User Guide, Rev. 1.0 Standard Interfaces- Pin Assignments 12.1. Keyboard Connector Pin Assignment Signal Name Keyboard Connector Data Clock Keyboard_On fuse protected low asserted pulse 12.2. PS/2 Mouse Connector Pin Assignment Signal Name PS/2 Connector Data... -
Page 59: Display Port Pin Assignment
KISS 2U V3 - User Guide, Rev. 1.0 12.4. Display Port Pin Assignment Signal Name Signal Name DP (V1.2) Connector TX0+ TX3- TX0- DVI dongle detect/ GND TX1+ GND / CEC for HDMI AUX+ TX1- TX2+ AUX- Hotplug detect TX2- TX3+ +3.3 V... -
Page 60: Dvi-I Connector Pin Assignment
KISS 2U V3 - User Guide, Rev. 1.0 12.7. DVI-I Connector Pin Assignment Signal Name Signal Name Signal Name DVI-D Connector Data2- Data1- Data0- 8 C1 C2 Data2+ Data1+ Data0+ 24 C3..C5 C4 Analog red Analog green DDC Clock +5 V... -
Page 61: Audio Jack Pin Assignment
KISS 2U V3 - User Guide, Rev. 1.0 12.10. Audio Jack Pin Assignment Jack Signal Audio Barrel Jack Line-in Line-out Microphone-in www.kontron.com // 61... -
Page 62: 13/ Technical Support
RMA number. The buyer accepts responsibility for all freight charges for the return of goods to Kontron's designated facility. Kontron will pay the return freight charges back to the buyer's location in the event that the equipment is repaired or replaced within the stipulated warranty period. - Page 63 Phone: +49 (0) 821 4086-0 Fax: +49 (0) 821 4086 111 Email: service@kontron.com After Kontron Europe GmbH receives the product, a confirmation of the order is sent via email to the address named on the RMA sheet. www.kontron.com // 63...
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Page 64: 14/ Storage And Transportation
The storage facility must meet the products environmental storage requirements as stated within this user guide. Kontron recommends keeping the original packaging material for future storage or warranty shipments. -
Page 65: 15/ Warranty
15.1. Limitation/Exemption from Warranty Obligation In general, Kontron shall not be required to honor the warranty, even during the warranty period, and shall be exempted from the statutory accident liability obligations in the event of damage caused to the product due to failure to observe the following: ... -
Page 66: Appendix A: List Of Acronyms
KISS 2U V3 - User Guide, Rev. 1.0 Appendix A: List of Acronyms Table 7: List of Acronyms Advanced Technology eXtended NCSI Network Communications Services Application Program Interface Interface BIOS Basic Input Output System Operating System Command-Line Interface Plastic Circuit Board... -
Page 67: About Kontron
KISS 2U V3 – User Guide, Rev. 1.0 About Kontron Kontron is a global leader in embedded computing technology (ECT). As a part of technology group S&T, Kontron offers a combined portfolio of secure hardware, middleware and services for Internet of Things (IoT) and Industry 4.0 applications.
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