Related Manuals for Kontron KISS 4U V3
Summary of Contents for Kontron KISS 4U V3
- Page 1 USER GUIDE KISS 4U V3 KISS 4U V3 CFL KISS 4U V3 SKW KISS 4U V3 PCI763 Doc. Rev. 1.0 Doc. ID: 1064-5118 www.kontron.com // 1...
- Page 2 KISS 4U V3 - Rev. 1.0 This page has been intentionally left blank www.kontron.com // 2...
- Page 3 In cases of doubt, contact Kontron. This user guide is protected by copyright. All rights are reserved by Kontron. No part of this document may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language or computer language, in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), without the express written permission of Kontron.
- Page 4 SEVERE PHYSICAL OR ENVIRONMENTAL DAMAGE (COLLECTIVELY "HIGH RISK APPLICATIONS"). You understand and agree that your use of Kontron products as a component in High Risk Applications is entirely at your own risk. To minimize the risks associated with your systems and applications, you must provide adequate design and operating safeguards.
- Page 5 If you have any difficulties using this user guide, discover an error, or just want to provide some feedback, contact Kontron support. Detail any errors you find. We will correct the errors or problems as soon as possible and post the revised user guide on our website.
-
Page 6: Symbols
KISS 4U V3 - Rev. 1.0 Symbols The following symbols may be used in this user guide DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. -
Page 7: For Your Safety
Therefore, in the interest of your own safety and of the correct operation of your new Kontron product, you are requested to conform with the following guidelines. -
Page 8: Lithium Battery Precautions
General Instructions on Usage In order to maintain Kontron’s product warranty, this product must not be altered or modified in any way. Changes or modifications to the product, that are not explicitly approved by Kontron and described in this user guide or received from Kontron Support as a special handling instruction, will void your warranty. -
Page 9: Table Of Contents
4.4. Cover ..........................................31 4.5. System Configuration .................................... 32 4.5.1. System Configuration KISS 4U V3 CFL ............................32 4.5.2. System Configuration KISS 4U V3 SKW ............................33 4.5.3. System Configuration KISS 4U V3 PCI763 ............................ 34 System Extension ..................................... 35 5.1. - Page 10 Replacing the Lithium Battery ................................54 Technical Data ....................................55 11.1. Block Diagrams ......................................55 11.1.1. Block Diagram KISS 4U V3 CFL ................................. 55 11.1.2. Block Diagram KISS 4U V3 SKW ..............................56 11.1.3. Block Diagram KISS 4U V3 PCI763 ..............................57 11.2.
-
Page 11: List Of Tables
Figure 23: Example of KISS 4U V3 SKW configuration with ATX mainboard (SKW) ..............33 Figure 24: Example of KISS 4U V3 PCI763 configuration with PICMG 1.3 (full-size) SBC ............34 Figure 25: PCIe/PCI expansion slots type and location – PICMG 1.3 backplane SBC variant ..........36 Figure 26: Loosening knurled screw on the front side ........................ - Page 12 Figure 43: Removing the fan assembly ..............................53 Figure 44: Fan compartment (without fan assembly)........................53 Figure 45: Block diagram KISS 4U V3 CFL ..............................55 Figure 46: Block diagram KISS 4U V3 SKW .............................. 56 Figure 47: Block diagram KISS 4U V3 PCI763 ............................57 www.kontron.com...
-
Page 13: 1/ General Safety Instructions For It Equipment
Instructions for IT Equipment are not observed, it could lead to injuries to the operator and/or damage to the product. Kontron is exempt from accident liability, also during the warranty period if the instruction within this user guide are not observed. -
Page 14: Operation Of Laser Source Devices
KISS 4U V3 - Rev. 1.0 Additional safety instructions for DC power supply circuits To guarantee safe operation of products with DC power supply voltages larger than 60 volts DC or a power consumption larger than 120 VA, observe that: ... -
Page 15: Electrostatic Discharge (Esd)
KISS 4U V3 - Rev. 1.0 1.2. Electrostatic Discharge (ESD) A sudden discharge of electrostatic electricity can destroy static-sensitive devices. Proper packaging and grounding techniques are necessary precautions to prevent damage. Always take the following precautions: Transport ESD-sensitive products in ESD-safe containers such as boxes or bags. -
Page 16: 2/ Introduction
KISS 4U V3 - Rev. 1.0 2/ Introduction This user guide focuses on describing the special features of the KISS 4U V3 made by Kontron. New users are recommended to study the instructions within this user guide before switching on the power. -
Page 17: 3/ Scope Of Delivery
1035-6968 Fan assembly 3.2. Shipment, Packaging and Unpacking The KISS 4U V3 is packed together with all standard parts in a product specific cardboard packaging with suitable shock absorbers inside. Each item is packaged separately. 3.3. Type Label Figure 2: Type label example www.kontron.com... -
Page 18: 4/ Product Description
LED and a hard disk activity LED. The KISS 4U V3 comes with a 600 W Power Supply Unit (PSU) with an input voltage range of 100 V to 240 V. Two system fans are installed at the front side of the system. The two system fans are attached to the system by means of a slide-in fan assembly. -
Page 19: Front Side
KISS 4U V3 - Rev. 1.0 4.1. Front Side The front side consists of two handle brackets for installation in a 19” Industrial rack and a front access panel with two front access panel side-plates attached via the handle brackets. -
Page 20: Figure 9: Front Side With Front Access Panel Open
KISS 4U V3 - Rev. 1.0 The power button, LED indicators, two USB 2.0 ports, a filter pad holder and the integrated drives are located on the front side of the system behind the front access panel. Figure 9: Front side with front access panel open Holder arm for the front access panel D2: front accessible 5.25"... -
Page 21: Usb Ports
Power cable and power connectors must always remain easily accessible. The KISS 4U V3 is only completely disconnected from the mains power supply when the power cable is disconnected, from the mains power socket or the KISS 4U V3’s input power connector (Figure 13, pos. 3, Figure 14, pos.2). -
Page 22: Front Access Panel
When locked the front access panel cannot be opened, and the drives, filter pad holder and power button are not accessible. The KISS 4U V3 can be operated without the front access panel, see Chapter 8.3: Removing the Front Access Panel and Front Access Panel Side-Plates. -
Page 23: Fan Assembly
The filter pad protects the system from dust and dirt and will over time become soiled by pollution. If heavily soiled, the filter pad can cause excessive heating of the system. Kontron recommends cleaning the filter pad as often as necessary, see Chapter 10.1: Cleaning the Filter Pad. -
Page 24: Drive Bays
KISS 4U V3 - Rev. 1.0 The filter pad inserts into the filter pad holder and then fastens onto the fan assembly’s front side using two positioning latches (Figure 12, pos. 6) and tapped hole bolt (Figure 12, pos. 4) on then fastening the filter pad holder’s knurled screw (Figure 9, pos. -
Page 25: Rear Side
11. Cut-outs for optional interfaces routed to the rear (9-pin D-SUB type connector) Ventilation holes (air exhaust) The rear side of the KISS 4U V3 CFL and KISS 4U V3 SKW differ only in the interfaces of the mainboard (Figure 13, pos. 5). www.kontron.com... -
Page 26: Figure 14: Rear Side With Picmg 1.3(Full-Size) Sbc
KISS 4U V3 - Rev. 1.0 Figure 14: Rear side with PICMG 1.3(full-size) SBC Power supply unit (PSU) Potential equalization stud PSU ventilation holes 10. cut-outs for optional (customer-specific) interfaces (9-pin D-SUB type connector) Input power socket routed to the rear panel PSU On/Off switch 11. -
Page 27: Interfaces On The Rear Side
4.2.1. Interfaces on the Rear Side Depending on the installed mainboard (micro-ATX or PICMG 1.3), the following external interfaces are available for peripherals. 4.2.1.1. External Interface Panel KISS 4U V3 CFL Figure 15: External mainboard interface panel KISS 4U V3 CFL Mouse LAN2 Keyboard 2x USB 3.1 (Gen 2) Type A... -
Page 28: Additional Serial Ports
KISS 4U V3 - Rev. 1.0 4.2.1.2. External Interface Panel KISS 4U V3 PCI763 Figure 17: External mainboard interface panel KISS 4U V3 PCI763 2x LAN DVI-I 2x USB 3.0 4.2.2. Additional Serial Ports Depending on the installed mainboard (micro-ATX or PICMG 1.3 SBC), on-board interfaces such as serial ports can be routed to the rear panel (refer to Figure 13, pos. -
Page 29: Power Supply Unit
PSU ON/OFF switch Power cable and power connectors must always remain easily accessible. The KISS 4U V3 is only completely disconnected from the mains power supply when the power cable is disconnected, either from the mains power socket, or the system’s input power connector (Figure 13, pos. -
Page 30: Sides (Left And Right)
4.3. Sides (Left and Right) On the left and right sides of the KISS 4U V3 are, six M4 tapped screw holes (Figure 19 and Figure 20, pos. 2).used for installation in a 19" industrial rack with slide rails. Figure 19: Left side... -
Page 31: Cover
Activities such as work inside the system, system expansion with expansion cards, or maintenance must be performed by qualified personnel aware of the associated dangers! The KISS 4U V3’s chassis is only properly closed if the cover is attached and all knurled screws are securely fastened: ... -
Page 32: System Configuration
KISS 4U V3 - Rev. 1.0 4.5. System Configuration 4.5.1. System Configuration KISS 4U V3 CFL Figure 22: Example of KISS 4U V3 CFL configuration with ATX mainboard (CFL) 19" rack mountable bracket with handle Power supply unit (PSU) Front access panel 10. -
Page 33: System Configuration Kiss 4U V3 Skw
KISS 4U V3 - Rev. 1.0 4.5.2. System Configuration KISS 4U V3 Figure 23: Example of KISS 4U V3 SKW configuration with ATX mainboard (SKW) 19" rack mountable bracket with handle Power supply unit (PSU Front access panel 10. Potential equalization stud Access panel lock 11. -
Page 34: System Configuration Kiss 4U V3 Pci763
KISS 4U V3 - Rev. 1.0 4.5.3. System Configuration KISS 4U V3 PCI763 Figure 24: Example of KISS 4U V3 PCI763 configuration with PICMG 1.3 (full-size) SBC 19" rack mountable bracket with handle Power supply unit (PSU) (remove on desktop version) 10. -
Page 35: 5/ System Extension
Mass Storage Device Description On-board M.2 slot M2.2280 PCIe Option for the KISS 4U V3 CFL and KISS 4U V3 SKW variants. Raid support is not available for the on-board M.2 memory module. 5.2. Expansion Cards The following slots are available for expansion on the rear side of the system... -
Page 36: Figure 25: Pcie/Pci Expansion Slots Type And Location - Picmg 1.3 Backplane Sbc Variant
KISS 4U V3 - Rev. 1.0 Figure 25: PCIe/PCI expansion slots type and location – PICMG 1.3 backplane SBC variant 4x PCI 32-bit (full height, full length) 4. 1x PICMG 1.3 (full-size) SBC slot. (This slot is not available for expansion cards.) 3x PCIe 2.0 x1 (full height, half length) -
Page 37: 6/ Thermal Considerations
Active Cooling The KISS 4U V3 is forced air-cooled using two internal system fans that force air to flow from the front to the back of the chassis. The processor and expansion cards have integrated cooling solutions or are equipped with corresponding cooling devices. -
Page 38: 7/ Assembly
To access, internal components open the cover. Energy hazards-240 VA present inside the chassis! Before removing the KISS 4U V3’s cover, ensure that: the system is switched off and disconnected from the mains power supply. Activities such as work inside the system, system expansion with expansion cards, or... -
Page 39: Figure 28: Pull And Release The Cover
Figure 29: Removing the cover To close and secure the cover, proceed in the reverse order (step 4 to step 2). The KISS 4U V3’s chassis is only properly closed if the cover is attached and all the cover fastening screws fastened: Cover fastening screw (Figure 9, pos. -
Page 40: Accessing Internal Components
Energy hazards-240 VA present inside the chassis! Before removing the KISS 4U V3’s cover, ensure that: the system is switched off and disconnected from the mains power supply. Activities such as work inside the system, system expansion with expansion cards, or... -
Page 41: Figure 31: Steps To Remove/Install The Card Hold Down Brackets
KISS 4U V3 - Rev. 1.0 To install or remove an expansion card, perform the following steps: Switch off and disconnect the system from the mains power supply. Open the cover as described in Chapter 7.1: Opening and Closing the Cover Locate the long and short card hold down brackets (Figure 22, pos. - Page 42 PCB holder’s notch (Figure 30, pos. 8) from the top side of the expansion card. 10. Close the KISS 4U V3 chassis by closing the cover as described in Chapter 7.1: Opening and Closing the Cover. www.kontron.com...
-
Page 43: 8/ Installation
KISS 4U V3 - Rev. 1.0 8/ Installation Before installing or removing the KISS 4U V3 in a 19” industrial rack or desktop environment, read the general installation instructions within this chapter. Read and observe the information in Chapter 1/:General Safety Instruction for IT Equipment. -
Page 44: Removing The Handle Brackets
Remove the handle bracket and store with fastening screws for possible further use. To reinstall the handle brackets proceed in the reverse order (step 1 to 2). The KISS 4U V3 is delivered with the handle brackets already assembled. 8.3. -
Page 45: Installation As A Desktop
Installation as a Desktop Before installing the KISS 4U V3 in a desktop environment, install the rubber feet as described in Chapter 8.1: Installing the Rubber Feet, to avoid scratching the installation surface. Additionally, observe the general instructions and any safety warnings within this chapter. -
Page 46: Slide Rails (Option)
8.6. Slide Rails (Option) Kontron offers compatible 19” Slide Rails and Rack Slide Rails Kit for the KISS 4U V3. For more information, see Table 2: Accessories and spares parts. To support the KISS 4U V3’s weight, two separate fixation methods must be used: ... -
Page 47: Figure 33: Slide Rail Inner Part To A Kiss 4U V3 Chassis
Install the corresponding rack slide rail kits to the 19” industrial rack cabinet, see Figure 36: Assembling the slide rails in an industrial rack cabinet. Figure 33: Slide rail inner part to a KISS 4U V3 chassis Figure 34: Slide rail in pulled-out position... -
Page 48: Figure 36: Assembling The Slide Rails In An Industrial Rack Cabinet
KISS 4U V3 - Rev. 1.0 Figure 36: Assembling the slide rails in an industrial rack cabinet Short front bracket Telescopic slide rail attached to Industrial rack cabinet Long rear bracket Short brackets are usually used at the front of the chassis and long brackets at the rear. -
Page 49: 9/ Starting Up
Connecting the Power Connection Power cable and power connectors must always remain easily accessible. The KISS 4U V3 is only completely disconnected from the mains power supply when the power cable is disconnected, either from the mains power socket, or the system’s input power connector (Figure 13, pos. -
Page 50: Operating System And Hardware Component Drivers
Operating System and Hardware Component Drivers The KISS 4U V3 is fully operational when switched on for the first time with pre-installed Operating System (OS) Windows 10 IoT x64 or Linux Ubuntu 64-bit and with all required drivers. Drivers are available from Kontron’s EMD customer section. -
Page 51: 10/ Maintenance And Prevention
The removable filter pad inserts in the filter pad holder on the front side of the fan assembly. The filter pad is soiled by pollution within the operating environment. If heavily soiled, the filter pad can cause excessive heating of the system. Kontron recommends cleaning the filter pad as often as necessary. The filter pad can be changed during operation. -
Page 52: Figure 39: Fan Assemble Without Filter Pad Holder
Fasten the filter pad holder by tightening the knurled screw (Figure 40, pos. 5) to the bolt with tapped hole (Figure 39, pos. 1) on the fan assembly. Defective components may only be replaced by Kontron original spare parts. For a list of spare parts, see Table 2: Accessories and spares parts. -
Page 53: Replacing The Fan Assembly
Before replacing the fan assembly, read the following instructions: The operation is permitted only with a functional fan assembly! Only replace a defective fan assemble with Kontron’s original fan assembly. Fan assembly replaceable during operation. Replace fan only by qualified specialist or a suitably instructed persons aware of the associated dangers. -
Page 54: Replacing The Lithium Battery
KISS 4U V3 - Rev. 1.0 To replace with a new functional fan assembly, align the fan assembly with the fan compartment. Insert the fan assembly’s positioning bracket (Figure 12, pos. 5) into the fan compartment’s fixing plate (Figure 44, pos. 1). -
Page 55: 11/ Technical Data
KISS 4U V3 - Rev. 1.0 11/ Technical Data The main technical specifications of the KISS 4U V3 are listed within this chapter 11.1. Block Diagrams 11.1.1. Block Diagram KISS 4U V3 CFL Figure 45: Block diagram KISS 4U V3 CFL www.kontron.com... -
Page 56: Block Diagram Kiss 4U V3 Skw
KISS 4U V3 - Rev. 1.0 11.1.2. Block Diagram KISS 4U V3 SKW Figure 46: Block diagram KISS 4U V3 SKW www.kontron.com // 56... -
Page 57: Block Diagram Kiss 4U V3 Pci763
KISS 4U V3 - Rev. 1.0 11.1.3. Block Diagram KISS 4U V3 PCI763 Figure 47: Block diagram KISS 4U V3 PCI763 7x PCI 32-bit 3x PCIe 2.0 x1 1x PCIe 2.0 x4 1x PCIe 2.0 x16 www.kontron.com // 57... -
Page 58: Technical Specification
KISS 4U V3 - Rev. 1.0 11.2. Technical Specification KISS 4U V3 CFL KISS 4U V3 SKW KISS 4U V3 PCI763 Mainboard Board D3646-S (ATX) D3598-B (ATX) SHB140 PICMG 1.3 (full-size) PCIe SBC Processor Intel® Core™ i7, i5, i3 series Xeon®... -
Page 59: Mechanical Specification
Input Voltage 100 VAC to 240 VAC Range Input Current 8 A to 4 A The electrical specification for the KISS 4U V3 can be found in the type label. 11.3. Mechanical Specification Dimension KISS 4U V3 KISS 4U V3 (with front panel &... -
Page 60: Directives And Standards
10 – 150 Hz, 2.0 g, 3 axis Acoustic Noise <= 35dBA MTBF 50,000h @ 30°C (min. configuration) 11.5. Directives and Standards The KISS 4U V3 complies with the following: CE Directive Electrical Safety General Product Safety Directive 2001/95/EC Low Voltage Directive 2014/35/EU... -
Page 61: 12/ Standard Interfaces- Pin Assignments
KISS 4U V3 - Rev. 1.0 Standard Interfaces- Pin Assignments 12.1. Keyboard Connector Pin Assignment Signal Name Keyboard Connector Data Clock Keyboard_On fuse protected low asserted pulse 12.2. PS/2 Mouse Connector Pin Assignment Signal Name PS/2 Connector Data Clock Keyboard_On... -
Page 62: Display Port Pin Assignment
KISS 4U V3 - Rev. 1.0 12.4. Display Port Pin Assignment Signal Name Signal Name DP (V1.2) Connector TX0+ TX3- TX0- DVI dongle detect/ GND TX1+ GND / CEC for HDMI AUX+ TX1- TX2+ AUX- Hotplug detect TX2- TX3+ +3.3 V (fuse protected) 12.5. -
Page 63: Dvi-I Connector Pin Assignment
KISS 4U V3 - Rev. 1.0 12.7. DVI-I Connector Pin Assignment Signal Name Signal Name Signal Name DVI-D Connector Data2- Data1- Data0- 8 C1 C2 Data2+ Data1+ Data0+ 24 C3..C5 C4 Analog red Analog green DDC Clock +5 V Anlog blue... -
Page 64: Usb 3.1 (Gen 2) Type C Pin Assignment
KISS 4U V3 - Rev. 1.0 12.10. USB 3.1 (Gen 2) Type C Pin Assignment Signal Name Signal Name USB2_TX1+ B“ USB2_TX2+ USB2_TX1- USB2_TX2- VCC AUX VCC AUX Config. Channel 1 Config. Channel 2 USB2 Data+ USB2 Data+ USB2 Data-... -
Page 65: 13/ Technical Support
RMA number. The buyer accepts responsibility for all freight charges for the return of goods to Kontron's designated facility. Kontron will pay the return freight charges back to the buyer's location in the event that the equipment is repaired or replaced within the stipulated warranty period. - Page 66 Phone: +49 (0) 821 4086-0 Fax: +49 (0) 821 4086 111 Email: service@kontron.com After Kontron Europe GmbH receives the product, a confirmation of the order is sent via email to the address named on the RMA sheet. www.kontron.com // 66...
-
Page 67: 14/ Storage And Transportation
The storage facility must meet the products environmental storage requirements as stated within this user guide. Kontron recommends keeping the original packaging material for future storage or warranty shipments. -
Page 68: 15/ Warranty
Limitation/Exemption from Warranty Obligation In general, Kontron shall not be required to honor the warranty, even during the warranty period, and shall be exempted from the statutory accident liability obligations in the event of damage caused to the product due to failure to observe the following: ... -
Page 69: Appendix A: List Of Acronyms
KISS 4U V3 - Rev. 1.0 Appendix A: List of Acronyms Table 7: List of Acronyms Active Management Technology PICMG® PCI Industrial Computer Manufacturers Group Advanced Technology eXtended Power Supply Unit BIOS Basic Input Output System Preboot Execution Environment Command-Line Interface... -
Page 70: About Kontron
KISS 4U V3 – Rev. 1.0 About Kontron Kontron is a global leader in embedded computing technology (ECT). As a part of technology group S&T, Kontron offers a combined portfolio of secure hardware, middleware and services for Internet of Things (IoT) and Industry 4.0 applications. With its standard products and tailor-made solutions based on highly reliable state-of-the-art embedded technologies, Kontron provides secure and innovative applications for a variety of industries.
Need help?
Do you have a question about the KISS 4U V3 and is the answer not in the manual?
Questions and answers