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USER GUIDE
KBox C-104-CFL-4
KBox C-104-CFL-2
KBox C-104-CFL-1
KBox C-104-CFL-0
KBox C-104-TGL-x
User Guide, Preliminary Rev. 0.5
Doc. ID: 1070-2697
www.kontron.com
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Summary of Contents for Kontron KBox C-104-TGL Series

  • Page 1  USER GUIDE KBox C-104-CFL-4 KBox C-104-CFL-2 KBox C-104-CFL-1 KBox C-104-CFL-0 KBox C-104-TGL-x User Guide, Preliminary Rev. 0.5 Doc. ID: 1070-2697 www.kontron.com // 1...
  • Page 2 KBox C-104-TGL-x - User Guide, Preliminary Rev. 0.5 This page has been intentionally left blank www.kontron.com // 2...
  • Page 3 Kontron with respect to technical processes described in the user guide or any product characteristics set out in the user guide. Kontron assumes no responsibility or liability for the use of the described product(s), conveys no license or title under any patent, copyright or mask work rights to these products and makes no representations or warranties that these products are free from patent, copyright or mask work right infringement unless otherwise specified.
  • Page 4 ENVIRONMENTAL DAMAGE (COLLECTIVELY, "HIGH RISK APPLICATIONS"). You understand and agree that your use of Kontron devices as a component in High Risk Applications is entirely at your risk. To minimize the risks associated with your products and applications, you should provide adequate design and operating safeguards.
  • Page 5 Kontron sells products worldwide and declares regional General Terms & Conditions of Sale, and Purchase Order Terms & Conditions. Visit http://www.kontron.com/terms-and-conditions. For contact information, refer to the corporate offices contact information on the last page of this user guide or visit our website CONTACT US.
  • Page 6: Symbols

    Eye protection per manufacturer notice shall review before servicing. This symbol indicates general information about the product and the user guide. This symbol also indicates detail information about the specific product configuration. This symbol precedes helpful hints and tips for daily use. www.kontron.com // 6...
  • Page 7: For Your Safety

    Therefore, in the interest of your own safety and of the correct operation of your new Kontron product, you are requested to conform with the following guidelines.
  • Page 8: Lithium Battery Precautions

    General Instructions on Usage In order to maintain Kontron’s product warranty, this product must not be altered or modified in any way. Changes or modifications to the product, that are not explicitly approved by Kontron and described in this user guide or received from Kontron Support as a special handling instruction, will void your warranty.
  • Page 9: Table Of Contents

    4.4.2. X102/X105/X108/X111 - Ethernet Connectors (ETH) ....................... 32 4.4.3. X103/X106/X109 - USB 3.0 ................................32 4.4.4. X104/X107/X110 - USB 2.0 ................................33 4.4.5. X112/X113/X203 - DisplayPorts ..............................33 4.4.6. X114 - RS232/422/485 Port ................................33 4.4.7. POWER Button and PWR LED ................................33 www.kontron.com // 9...
  • Page 10 7.7. Maximum Temperatures ..................................64 7.8. Third Party Components ..................................66 7.9. Processor Thermal Monitoring ................................66 7.10. Processor Thermal Trip Feature ............................... 66 8/ Installation Instructions ..................................67 8.1. Specifications of the internal M.2 Connectors ..........................68 www.kontron.com // 10...
  • Page 11 13.1.3. (X103, X106, X109) USB 3.0 Ports ..............................104 13.1.4. (X104, X107, X110) USB 2.0 Ports ..............................104 13.1.5. (X112, X113, X203) DisplayPorts ..............................104 13.1.6. (X114 and optional X205, X204) Serial Interface (RS232, RS422, RS485) ..............105 www.kontron.com // 11...
  • Page 12 13.2.2. (X 202) WideLink ....................................107 13.2.3. (X203) 3 DisplayPort ..................................107 13.2.3.1. Serial Debug Port RS232 (X205) ............................... 108 13.2.4. (X 204) CAN Bus Port ..................................108 Appendix A: List of Acronyms ................................... 109 About Kontron ......................................... 110 www.kontron.com // 12...
  • Page 13: List Of Tables

    Table 42: (X114, X205, X204) Serial Interface, configured as RS422.................... 106 Table 43: (X201) WideLink ................................... 107 Table 44: Serial Debug Port RS232 ................................108 Table 45: (X204) CAN Bus Port ................................. 108 Table 46: List of Acronyms (Example) ..............................109 www.kontron.com // 13...
  • Page 14: List Of Figures

    Figure 52: Keep out area for mounting around KBox C-104-TGL-1 (front side view with optional fan tray) ....71 Figure 53: Keep out area for mounting around KBox C-104-TGL-0 ....................72 Figure 54: Phoenix power plug terminal ..............................73 www.kontron.com // 14...
  • Page 15 Figure 88: Dimensions: front side with key holes (KBox C-104-TGL-0) ..................96 Figure 89: Dimensions: detail key hole (KBox C-104-TGL-0)......................96 Figure 90: Dimensions: top side (KBox C-104-TGL-0) ........................96 Figure 91: RS485 Echo mode configuration ............................106 www.kontron.com // 15...
  • Page 16: 1/ General Safety Instructions

    Kontron is exempt from accident liability, this also applies during the warranty period. The product has been built and tested according to the basic safety requirements for low voltage (LVD) applications and has left the manufacturer in safety-related, flawless condition.
  • Page 17 – as stipulated by the applied safety standards.  The product does not generally fulfill the requirements for "centralized DC power systems” as stipulated by the applied safety standards and therefore may not be connected to such devices! www.kontron.com // 17...
  • Page 18: Electrostatic Discharge (Esd)

    Do not dispose of lithium batteries in general trash collection. Dispose of the battery according to the local regulations dealing with the disposal of these special materials, (e.g. to the collecting points for dispose of batteries). www.kontron.com // 18...
  • Page 19: 2/ Electromagnetic Compatibility (Class B Device)

    Consult the dealer or an experienced radio/TV technician for help. Kontron Europe GmbH is not responsible for any radio television interference caused by unauthorized modifications of this equipment or the substitution or attachment of connecting cables and equipment other than those specified by Kontron Europe GmbH.
  • Page 20: 3/ Shipment And Unpacking

    Please keep the associated paperwork. It contains important information for handling the unit. Check the contents for visible shipping damage. If you notice any shipping damage or inconsistencies between the contents and your order, please contact Kontron for help and information. 3.2. Scope of Delivery ...
  • Page 21: Spare Parts

    KBox C-104-TGL-x - User Guide, Preliminary Rev. 0.5 3.3. Spare Parts Please contact your local Kontron sales representative or visit the product page on www.kontron.com. 3.4. Type Label and Product Identification The type label (product name, serial number, part number, production date) of your KBox C-104-TGL system is located on the right side of the device (refer to Figure 1 and Figure 21, pos.
  • Page 22: 4/ System Overview

    The KBox C-104-TGL-1 with one PCIe expansion slot and space for one 2.5" SATA SSD/HDD  The KBox C-104-TGL-0 without PCIe expansion slot and space for one internal 2.5" SATA SSD/HDD Figure 2: KBox C-104-TGL Family KBox C-104-TGL-2 KBox C-104-TGL-1 KBox C-104-TGL-0 KBox C-104-TGL-4 www.kontron.com // 22...
  • Page 23 (KBox C-104-TGL-1/-2/-4 only!) The rated voltage range of the mains can be found on the type label. The type label is located at the right side of the device (Figure 21, pos. 9). www.kontron.com // 23...
  • Page 24: Table 2: Standard Offered Come Cpus

    KBox C-104-TGL. Do not place any objects on the device. When installing the system, please observe the clearance recommendation (keep out area) in the subsection 8.2 “Control Cabinet Mounting”; refer to the marked areas in Figure 47 to Figure 53. www.kontron.com // 24...
  • Page 25: Rtc

    Lithium Battery”. 4.1.2. Automotive Battery Your KBox C-104-TGL can be optionally equipped with an internally factory mounted automotive battery. 4.1.3. Goldcap Option Your KBox C-104-TGL can be optionally equipped with an internally factory mounted quad goldcap module. www.kontron.com // 25...
  • Page 26: System Expansion Capabilities

    The baseboard of KBox C-104-TGL provides a microSD and microSIM interface. This allows the installation of one microSD card and one microSIM card. For installing/removing a micro SD or microSIM card, refer to chapter 6.3.8 “Installing/Removing a microSD or microSIM Car”. www.kontron.com // 26...
  • Page 27: Figure 3: Bottom Side View

    Figure 5: Front side view Figure 6: Front side view config. with removable config. without Figure 4: Right side view drives removable drives Figure 7: Left side view Figure 8: Top side view Figure 9: Rear side view www.kontron.com // 27...
  • Page 28: Kbox C-104-Tgl-2 Variant

    2 X103/X106/ X109 USB 3.0 X102/X105/ X108/X111 (ETH) X206 FIELDBUS or WLAN Antenna (optional) Drive 1/2 (SATA X101 HDD/SSD (24V DC) drive bays) Side of KBox C-104-TGL-2 with cooling fins Top side cover with knurled screws www.kontron.com // 28...
  • Page 29: Figure 11: Block Diagram - Kbox C-104-Tgl-X With Come-Btl6

    Fan Tray FAN_TACHIN/ Tacho FAN_CTRL PWMOUT ADC[2]/ ADC[1]/ (Option) Alert Alert PMB1 PMB2 KBOX C-104-TGL with bTL6 Rev. 1.0 COMe Onboard External Optional ext. interfaces and Onboard Complex Legend Baseboard Module connector interface onboard components controller function www.kontron.com // 29...
  • Page 30: Figure 12: Block Diagram - Kbox C-104-Tgl-X With Come-Ctl6

    Fan Tray FAN_TACHIN/ Tacho FAN_CTRL PWMOUT ADC[2]/ ADC[1]/ (Option) Alert Alert PMB1 PMB2 KBOX C-104-TGL with cTL6 Rev. 1.0 COMe Onboard External Optional ext. interfaces and Onboard Complex Legend Baseboard Module connector interface onboard components controller function www.kontron.com // 30...
  • Page 31: Front Side Configuration And Options - Kbox C-104-Tgl

    Internally/externally accessible 2.5" SATA HDD/SSD and M.2 SSD (Options) Either Internal 2.5" SATA HDD/SSD Removable Drive Bay for 2.5" SATA HDD/SSD M.2 2280 1x type M, 1x type B Fan (Option) Fan Tray or Fan holder Figure 13: KBox C-104-TGL-4 with fan tray www.kontron.com // 31...
  • Page 32: X101/X201 - Power Input Connectors

    The KBox C-104-TGL provides three USB 3.0/2.0 interfaces. These connectors (X103/X106/X109, Figure 10) allow connection of USB 3.0 or USB 2.0 compatible devices to the system. For pin assignment refer to subsection 13.1.3. The current of each USB3.0 port is limited to the standard 900 mA www.kontron.com // 32...
  • Page 33: X104/X107/X110 - Usb 2.0

    The KBox C-104-TGL has to be connected to an appropriate main power supply (DC). Even when the system is turned off via the power button there are parts of the system still energized. The unit is only completely disconnected from the DC mains, when the power is removed. www.kontron.com // 33...
  • Page 34: Rescue Button And Rsq Led

    Red blinking Watchdog timeout occurred General Purpose 1 Red/Green/Orange User general purpose 1 General Purpose 2 Red/Green/Orange User general purpose 2 General Purpose 3 Red/Green/Orange User general purpose 3 General Purpose 4 Red/Green/Orange User general purpose 4 www.kontron.com // 34...
  • Page 35: Pci/Pcie Expansion Slots

    KBox C-104-TGL-0:  Can’t be equipped with PCI/PCIe expansion cards. For system configuration refer to the area marked “C” in the section 4.4. and for expansion card installation refer to the subsection 6.3.6 “Installing/Removing PCI/PCIe Expansion Cards”. www.kontron.com // 35...
  • Page 36: Internal Or Removable 2.5" Sata Hdds/Ssds

    Please observe that the KBox C-104-TGL-1 system configuration can be equipped with only one internal or removable 2.5" SATA HDD/SSD. The KBox C-104-TGL-0 can be equipped with only one internal 2.5" SATA HDD/SSD. Refer also to the area marked “D” in the section 4.4. www.kontron.com // 36...
  • Page 37: Installing/Removing The Removable Hdd/Ssd

    Pull out the lever (Figure 19, pos. 3) of the drive cover (Figure 18, pos. 2) and release it. (If required, unlock the lever with the corresponding key before.) The drive bay cover will spring open and the removable drive will automatically slide out a bit. Insert/remove the drive into/out from the bay receptacle. Close the cover. www.kontron.com // 37...
  • Page 38: Left And Right Side View

    When powering on the KBox C-104-TGL, make sure that the air intake and exhaust openings are not obstructed. To provide sufficient heat dissipation for the cooling of the KBox C-104- TGL system, never cover the cooling fins of the chassis. Do not place any objects onto the device. www.kontron.com // 38...
  • Page 39: Rear Side View

    There is an M4 functional earth terminal on the lower mounting bracket of the KBox C-104-TGL (Figure 25, pos. 6). This terminal may be connected as required. The KBox C-104-TGL with the stud marked with a “Functional Earth” symbol (Figure 25) has to be grounded to an appropriate “common earth” connection point. www.kontron.com // 39...
  • Page 40: 5/ System Extensions

    5 Widelink port (X202) 6 Fieldbus (Profinet etc.), dual RJ45 (X206) (depending on the ordered option) 2x Wi-Fi antennas for mPCIe module 24 VDC input connector (X201) Fieldbus (Profibus etc.) on D-Sub 9 (depending on the ordered option) www.kontron.com // 40...
  • Page 41: X201 To X206 - Possible Interface Combinations

    Wi-Fi X206 Note: WideLink only on project base. Please contact your local Kontron sales for further information. 5.2. (X204, X205) - Serial Port RS232/RS422/485 The optional RS232/422/485 interface (X205, X204, Figure 10xx) is provided as a 9-pin D-SUB connector. It allows you to connect a serial device to the system.
  • Page 42: X203) - 3 Rd Displayport

    Only one of these two interfaces (WideLink and DP 3) can be ordered as optional extension of your C-104-TGL. The Widelink option can be supported on project request only! Therefore, please contact your local Kontron sales representative. 5.6. (X201 or X206) Fieldbus Your KBox C-104-TGL can optionally be extended with a module for Fieldbus communication.
  • Page 43: X201) 2 Nd 24 Vdc Input

    Power Consumption: 31.6 mA (NR bands - standby current) MIMO Support: 2x2 DL MIMO (all bands) Interface: PCIe 3.0/USB 3.1 Gen 2 Antenna: SMA male (hinged) SIM slot SIM interface is required for cellular LTE (4G) and 5G modules. www.kontron.com // 43...
  • Page 44: 8-Channel Gpio/Dio Interface

    GND is direct connected to system chassis (Shield) Table 8: GPIO misc. specifications Interfaces Output Drivers Texas instruments TPS4H000-Q1 CDC Interface to CPU board MISC Power Supply for GPIOS Input voltage range: 10V* to 30V* *Note: Power input fused with 3A Hot-Plug Support www.kontron.com // 44...
  • Page 45: Table 9: Gpio Output Channel

    Maximum Allowed Input Voltage Depends on External Connected Voltage at PWR_IN. (GPIOx ≤ PWR_IN) Allowed Range: 10 VDC to 30 VDC. Input Pulldown ~ 20 kOhm Resistor Input High Level > 8.8 V Input Low Level < 4.2 V Input Hysteresis > 2.5 V www.kontron.com // 45...
  • Page 46: Table 11: Gpio Connector And Mating Connector

    Max. 12 A per pin or equivalent Mating Connector Würth Elektronik 691381030012 12-pin 2.50 mm Vertical CAB Entry Plug Screw less with Flanges or equivalentent WR-TBL Serie 381 (STRANDED WIRE: or equivalent 24-16 AWG / 0.205-1.31 MM² ) www.kontron.com // 46...
  • Page 47: Optional Versions With Fan Tray Or Fan Holder - Kbox C-104-Tgl-4/-2/-1

    The fan rotation speed is temperature controlled in dependence on the CPU temperature. Thus, a reliable air circulation for optimal active cooling of the KBox C-104-TGL-4/-2/-1 is ensured. The temperature conditions of the system (depending on the environmental temperature and the system load) are detected by the CPU temperature sensor. www.kontron.com // 47...
  • Page 48: Fan Holder (Only For Kbox C-104-Tgl-4/-2/-1)

    Figure 34: Fan holder components of the KBox C-104-TGL-4/-2/-1 Cable connections between fan and fan connector are included in this assembly. Fan holder with holes for mounting studs Connector for fan power and control Fan (temperature controlled) Holes for 2x mounting screws www.kontron.com // 48...
  • Page 49: 6/ Accessing Internal Components

    Please follow the safety instructions for components that are sensitive to electrostatic discharge (ESD). Failure to observe this warning notice may result in damage to the device or/and internal components. Please pay attention to the manufacturer’s instructions before installing/removing an expansion card. www.kontron.com // 49...
  • Page 50: Top Cover

    Figure 35: Inside of the top cover with centering and fixing brackets Inside of the top cover 3 Centering bracket (on the rear side) 2 Rear part of the top cover 4 Air exhaust openings 5 Fixing bracket with knurled screws on the front side www.kontron.com // 50...
  • Page 51: Opening And Closing The Kbox C-104-Tgl

    Lift the top cover up (on the front edge) and remove it (Figure 37). Now you have access to the internal sockets (PCI/PCIe/M.2) or to the corresponding cards/devices, in order to install or remove internal hardware components. Figure 37: Removing the cover (detail of the KBox C-104-TGL-2) www.kontron.com // 51...
  • Page 52: Figure 38: Kbox C-104-Tgl-2 - Removing The Right Side Cover

    3 Internal USB 2.0 port with space for module 1x Mini PCIe socket for PCIe Mini card (J20) (not visible; obstructed by riser card) 4 Threaded holes/fixing bolts to secure the 3x M.2 modules 8 Riser card with 2x PCIe x4 sockets www.kontron.com // 52...
  • Page 53: Internal View

    15 Upper mounting bracket with key holes removable HDDs/SSDs 8 Lower mounting bracket with key holes The Mini PCIe socket is on the lower side of the baseboard and can be only at factory equipped with an expansion card. www.kontron.com // 53...
  • Page 54: Integrated Come Module

    Refer to the information and technical data included in the user manual of the installed COMe-cTL6 respectively COMe-bTL6 module. The user manual of the installed COMe Module can be downloaded from our web page www.kontron.com. Search for the name of the installed module. 6.3.2. M.2 Sockets Depending on the system configuration ordered your KBox C-104-TGL can be extended with up to three M.2 modules.
  • Page 55: Dip Switch

    KBox C-104-TGL-0:  Can’t be equipped with PCI/PCIe expansion cards. For system configuration refer to the area marked “C” in the section 4.4. and for expansion card installation refer to the subsection 6.3.6 “Installing/Removing PCI/PCIe Expansion Cards”. www.kontron.com // 55...
  • Page 56: Riser Cards For Kbox C-104-Tgl-X

    Info on this PEG Port setting (see also UEFI BIOS manual, PEG Width Configuration): [1x8+2x4 rev] is used with 2 Slot and 4 Slot PCIe Risercards [2x8 rev] is used with the 1 Slot X8 PCIe Risercards. www.kontron.com // 56...
  • Page 57: Detail: Riser Card For Kbox C-104-Tgl-4

    Figure 42: Riser card with 2xPCIe x4 and 2x PCIe x1 slots for KBox C-104-4 PCIe x1, Gen 2 PCIe x1, Gen 2 4x „card present“ jumper PCIe x4, Gen 2 PCIe x4, Gen 4 Extra power connector www.kontron.com // 57...
  • Page 58: Installing/Removing Pci/Pcie Expansion Cards (Kbox C-104-Tgl-4/-2/-1 Only)

    Figure 44: Detail of the KBox C-104-TGL-2 with PCI-PCIe riser card with 1x PCI (32 bit) and 1x PCIe x4 sockets Figure 45: Detail of the KBox C-104-TGL-4 with PCIe riser card with 2x PCIe x4 and 2x PCIe x1 sockets www.kontron.com // 58...
  • Page 59 Secure the card or slot bracket to the chassis with the retained fastening screw. In order to close the KBox C-104-TGL, proceed in reverse order (step 6 to 1 in the section 6.2 “Opening and Closing the KBox C-104-TGL”). www.kontron.com // 59...
  • Page 60: Installing/Removing An M.2 Module

    Because of the limited predetermined lifespan of SSDs, we recommend to check the condition of your installed SSD drives via S.M.A.R.T. regularly. Pay attention to the manufacturer specifications for lifespan. See also section 8.1 ”Specifications of the internal M.2 Connectors”. www.kontron.com // 60...
  • Page 61: Installing/Removing A Microsd Or Microsim Card

    Locate the microSD or microSIM connector at the rear side of the baseboard (see also Figure 41, pos. 10). Gently pull the microSD or microSIM card out. In order to close the KBox C-104-TGL, proceed in reverse order (step 6 to 1 of the section 6.2 “Opening and Closing the KBox C-104-TGL”). www.kontron.com // 61...
  • Page 62: 7/ Power And Thermal Considerations

    15 W 2 A total 3 A total 4 Slot PCIe X4 15 W 15 W 10 W 10 W 4 A total 7 A total For more information about available riser cards see also Table 12. www.kontron.com // 62...
  • Page 63: Tuning Cpu Power And Performance

    Therefore it is imperative that air flow to and from the unit is guaranteed. In addition, implementers must empirically verify the cooling concept for the KBox C-104-TGL including optionally installed devices prior implementing the unit in the intended application. www.kontron.com // 63...
  • Page 64: Active Cooling Via The Optional Fan Tray/Fan Holder

    5 - 10 Intel® Core™ i5-11500HE 5 - 10 Intel® Core™ i7-11850HE 5 - 10 Intel® XEON™ W-11555MRE 5 - 10 Intel® XEON™ W-11865MRE 5 - 10 Intel® Core™ i5-1145GRE 5 - 10 Intel® Core™ i7-1185GRE 5 - 10 www.kontron.com // 64...
  • Page 65 "Turbo Mode" to increase the clock for the core with the highest workload, as long as the temperature is within limits. For save operation (UL Approval) it is mandatory that all third party components are certified for at least 8 °C above maximum ambient temperature. www.kontron.com // 65...
  • Page 66: Third Party Components

    125°C. This event will be indicated by the red blinking "Thermal" LED on the front panel. This behavior cannot be altered. Once activated, the event remains latched until power is cycled. www.kontron.com // 66...
  • Page 67: 8/ Installation Instructions

     Further do not insert any retrieval device into the device while it is connected to power.  Kontron rejects all liability for any and all damages resulting from operation of the unit with foreign objects inside the chassis. ...
  • Page 68: Specifications Of The Internal M.2 Connectors

    KBox C-104-TGL”, and the subsections 12.1.1 / 12.1.4 / 12.1.5 / 12.1.6 and 12.1.7, or refer to the drawings for KBox C-104-TGL on our web site. The drawings can be downloaded from our web site www.kontron.com by selecting the product.
  • Page 69: Figure 47: Keep Out Area For Mounting Around Kbox C-104-Tgl-4 (Front Side View Without Fan Tray)

    KBox C-104-TGL-x - User Guide, Preliminary Rev. 0.5 Figure 47: Keep out area for mounting around Figure 48: Keep out area for mounting around KBox C-104-TGL-4 (front side view without fan tray) KBox C-104-TGL-4 (front side view with optional fan tray) www.kontron.com // 69...
  • Page 70: Figure 49: Keep Out Area For Mounting Around Kbox C-104-Tgl-2 (Front Side View Without Fan Tray)

    KBox C-104-TGL-x - User Guide, Preliminary Rev. 0.5 Figure 49: Keep out area for mounting around Figure 50: Keep out area for mounting around KBox C-104-TGL-2 (front side view without fan tray) KBox C-104-TGL-2 (front side view with optional fan tray) www.kontron.com // 70...
  • Page 71: Figure 51: Keep Out Area For Mounting Around Kbox C-104-Tgl-1 (Front Side View Without Fan Tray)

    KBox C-104-TGL-x - User Guide, Preliminary Rev. 0.5 Figure 51: Keep out area for mounting around Figure 52: Keep out area for mounting around KBox C-104-TGL-1 (front side view without fan tray) KBox C-104-TGL-1 (front side view with optional fan tray) www.kontron.com // 71...
  • Page 72: Figure 53: Keep Out Area For Mounting Around Kbox C-104-Tgl-0

    KBox C-104-TGL-x - User Guide, Preliminary Rev. 0.5 Figure 53: Keep out area for mounting around KBox C-104-TGL-0 www.kontron.com // 72...
  • Page 73: Dc Power Plug Terminal

    [refer to Figure 54, Figure 14 or subsection 13.1.1, “(X101) Power Input Connector “]. Fasten the screws to secure the wires into the clamps of the plug terminal. Close the cover (Figure 54, pos. 2). www.kontron.com // 73...
  • Page 74: Side Wall Mounting (Option)

    “with fan tray”position. 5 Mounting screws of the upper side wall mounting bracket Red circles: Mounting holes for the lower side wall mounting bracket if no fan tray is present 6 Upper side wall mounting bracket with key holes www.kontron.com // 74...
  • Page 75: 9/ Starting Up

    Connect the Phoenix power terminal prepared as described in the subsection 8.3.1 “Cabling” to the DC input connector (Figure 10 and Figure 14 marked X101) of the KBox C-104-TGL. The DC input connector is located on the front side and is marked “24VDC”. www.kontron.com // 75...
  • Page 76: Power Off/On Procedure

    (optional hardware components) yourself. You can download the relevant drivers for the installed hardware from our EMD Customer Section by selecting the product. Pay attention to the manufacturer specifications of the operating system and the integrated hardware components. www.kontron.com // 76...
  • Page 77: 10/ Maintenance And Cleaning

    KBox C-104-TGL-x - User Guide, Preliminary Rev. 0.5 10/ Maintenance and Cleaning Equipment from Kontron requires only minimum servicing and maintenance for proper operation.  For light soiling, clean the KBox C-104-TGL with a dry cloth. Carefully remove dust from the surface of the cooling fins of the chassis using a clean, soft brush.
  • Page 78: Preventive Maintenance For Ssd Drives

    The operation of the KBox C-104-TGL versions with fan tray extension is permitted only with a functional fan tray! Defective components may only be replaced by Kontron original spare parts: The fan tray can be replaced during operation. This should only be carried-out by qualified personnel aware of the associated dangers.
  • Page 79: Cleaning The Air Filter

    11. Secure the air filter holder by tightening the knurled screw to the tapped hole (Figure 59, pos. 4) of the fan tray slot (Figure 58, pos. 5 or Figure 59, pos. 3). Defective components may only be replaced by Kontron original spare parts. www.kontron.com...
  • Page 80: Figure 59: Kbox C-104-Tgl-2 With Removed Fan Tray And Removed Air Filter

    4 Air intake openings at the bottom side of the fan 10 Socket for fan power and control (on internal rear side tray slot of the fan tray slot) 5 Tapped hole to secure the knurled screw of the air filter holder www.kontron.com // 80...
  • Page 81: 11/ Uefi Bios

    11/ uEFI BIOS 11.1. Starting the uEFI BIOS The KBox C-104-TGL-x is provided with a Kontron-customized, pre-installed and configured version of AMI Aptio ® V uEFI BIOS based on the Unified Extensible Firmware Interface (uEFI) specification and the Intel® Platform Innovation Framework for EFI.
  • Page 82: The Uefi Shell

    11.2. The uEFI Shell The Kontron uEFI BIOS features a built-in and enhanced version of the uEFI Shell. For a detailed description of the available standard shell scripting, refer to the EFI Shell User Guide. For a detailed description of the available standard shell commands, refer to the EFI Shell Command Manual.
  • Page 83: Uefi Shell Scripting

    Initially searches for Kontron flash-stored startup script. If there is no Kontron flash-stored startup script present then the uEFI-specified startup.nsh script is used. This script must be located on the root of any of the attached FAT formatted disk drive.
  • Page 84: Updating The Uefi Bios

    The uEFI BIOS code and settings are stored in the SPI boot flashes. Changes made to the uEFI BIOS settings are available only in the currently selected SPI boot flash. Thus, switching over to the other SPI boot flash may result in operation with different uEFI BIOS code and settings. www.kontron.com // 84...
  • Page 85: 12/ Technical Specifications

    DC IN Connector 3-pin DC input connector (at the front side) Protection Class IP20 Lithium Battery CR 2032, 3 V (internally accessible) Rated Voltage (tolerance) 24 VDC/6 A (+20% / - 20%), up to 20ms hold-up (depending on configuration) www.kontron.com // 85...
  • Page 86: Table 22: Options For Storage Media

    Free Expansions Sockets 1x M.2 B-type 1x M.2 B-type (internal) 1x full/half size 1x full/half size Based on COMe-cTL6 Mini PCIe x1 Mini PCIe x1 1x PCIe x4 or (via corresponding riser card) Fan Tray (Option) www.kontron.com // 86...
  • Page 87: Mechanical Specifications Of The Kbox C-104-Tgl

    Mechanical Specifications of the KBox C-104-TGL-4 Figure 63: Dimensions: right side (KBox C-104-TGL-4) Figure 64: Dimensions: front side with key holes (KBox C-104-TGL-4) Figure 65: Dimensions: detail key hole (KBox C-104-TGL-4) Figure 66: Dimensions: top side (KBox C-104-TGL-4) www.kontron.com // 87...
  • Page 88: Mechanical Specifications Of The Kbox C-104-Tgl-4 With Fan Tray Option

    Figure 68: Dimensions: front side with key holes (KBox C-104-TGL-4 with fan tray option) (KBox C-104-TGL-4 with fan tray option) Figure 69: Dimensions: detail key hole Figure 70: Dimensions: top side (KBox C-104-TGL-4 with fan tray option) (KBox C-104-TGL-4 with fan trayoption) www.kontron.com // 88...
  • Page 89: Table 23: Mechanical Specifications Of The Kbox C-104-Tgl-4

    Weight Approx. 5.2 kg (9.25 lbs.) Approx. 6.00 kg (13.22 lbs.) (without packaging, without expansions) Chassis Cooling fins, black Chassis: steel sheet, light grey (RAL 7035) Side with External Interfaces : trim strips, traffic grey (RAL 7043) www.kontron.com // 89...
  • Page 90: Mechanical Specifications Of The Kbox C-104-Tgl-2

    Mechanical Specifications of the KBox C-104-TGL-2 Figure 71: Dimensions: right side (KBox C-104-TGL-2) Figure 72: Dimensions: front side with key holes (KBox C-104-TGL-2) Figure 73: Dimensions: detail key hole (KBox C-104-TGL-2) Figure 74: Dimensions: top side (KBox C-104-TGL-2) www.kontron.com // 90...
  • Page 91: Mechanical Specifications Of The Kbox C-104-Tgl-2 With Fan Tray Option

    Figure 76: Dimensions: front side with key holes (KBox C-104-TGL-2 with fan tray option) (KBox C-104-TGL-2 with fan tray option) Figure 77: Dimensions: detail key hole Figure 78: Dimensions: top side (KBox C-104-TGL-2 with fan tray option) (KBox C-104-TGL-2 with fan trayoption) www.kontron.com // 91...
  • Page 92: Table 24: Mechanical Specifications Of The Kbox C-104-Tgl-2

    Weight Approx. 4.75 kg (10.47 lbs.) Approx. 6.00 kg (13.22 lbs.) (without packaging, without expansions) Chassis Cooling fins, black Chassis: steel sheet, light grey (RAL 7035) Side with External Interfaces : trim strips, traffic grey (RAL 7043) www.kontron.com // 92...
  • Page 93: Mechanical Specifications Of The Kbox C-104-Tgl-1

    Mechanical Specifications of the KBox C-104-TGL-1 Figure 79: Dimensions: right side (KBox C-104-TGL-1) Figure 80: Dimensions: front side with key holes (KBox C-104-TGL-1) Figure 81: Dimensions: detail key hole (KBox C-104-TGL-1) Figure 82: Dimensions: top side (KBox C-104-TGL-1) www.kontron.com // 93...
  • Page 94: Mechanical Specifications Of The Kbox C-104-Tgl-1 With Fan Tray Option

    Figure 84: Dimensions: front side with key holes (KBox C-104-TGL-1 with fan tray option) (KBox C-104-TGL-1 with fan tray option) Figure 85: Dimensions: detail key hole Figure 86: Dimensions: top side (KBox C-104-TGL-1 with fan tray option) (KBox C-104-TGL-1 with fan tray option) www.kontron.com // 94...
  • Page 95: Table 25: Mechanical Specifications Of The Kbox C-104-Tgl-1

    Weight Approx. 4.6 kg (10.14 lbs.) Approx. 5.6 kg (12.34 lbs.) (without packaging, without expansions) Chassis Cooling fins, black Chassis: steel sheet, light grey (RAL 7035) Side with External Interfaces : trim strips, traffic grey (RAL 7043) www.kontron.com // 95...
  • Page 96: Mechanical Specifications Of The Kbox C-104-Tgl-0

    Mechanical Specifications of the KBox C-104-TGL-0 Figure 87: Dimensions: right side (KBox C-104-TGL-0) Figure 88: Dimensions: front side with key holes (KBox C-104-TGL-0) Figure 89: Dimensions: detail key hole (KBox C-104-TGL-0) Figure 90: Dimensions: top side (KBox C-104-TGL-0) www.kontron.com // 96...
  • Page 97: Table 26: Mechanical Specifications Of The Kbox C-104-Tgl-0

    210 mm (8.26 ") Weight Approx. 3.8 kg (8.37 lbs) (without packaging, without expansions) Chassis Cooling fins, black Chassis: steel sheet, light grey (RAL 7035) Side with External Interfaces : trim strips, traffic grey (RAL 7043) www.kontron.com // 97...
  • Page 98: Environmental Specifications

    15 G, 11 ms, half sine, acc. to IEC 60068-2-27 Non-Operating Vibration 10 Hz - 150 Hz, 2 G, acc. to IEC 60068-2-6 Operating Vibration 10 Hz - 150 Hz, 1 G, acc. to IEC 60068-2-6 Pollution Degree www.kontron.com // 98...
  • Page 99: Standards, Certifications And Directives Compliance

    ANSI C63.4 The American National Standards Institute standard ANSI C63.4 is the key standard for measuring electrical and CFR 47 Part CISPR 16 electronic equipment for showing compliance to FCC and 15, Subpart B ICES-003 Industry Canada regulations. www.kontron.com // 99...
  • Page 100: Table 29: Electrical Safety

    EN 55024, EN 61000-6-2, EN 61000-4-3 EN61131-2 (Standard for programmable controllers, part 2 equipment requirements and tests) For save operation (UL approval) it is mandatory that all PCIe extension boards are UL certified/recognized. The PCIe slots do not have limited energy approval. www.kontron.com // 100...
  • Page 101: Power Supply Specification

    MTBF. The minimum “off state”, to allow internal voltages to discharge sufficiently, is dependent on the power supply and additional electrical factors. To determine the required “off state”, each case must be considered individually. For more information, contact Kontron Support. www.kontron.com // 101...
  • Page 102: Power Consumption

    System. When installing cables to the product the first cable connection must be to the protective earth stud bolt and when disconnecting the last cable to be disconnected must be from the protective earth stud bolt www.kontron.com // 102...
  • Page 103: 13/ Standard Interfaces - Pin Assignments

    MDI3+ MDI3- Table 35: Ethernet Status LEDs LINK/ACT Speed (Mbps) LINK ACTIVE Green on Green off (blinking) green Green on Green off (blinking) 1000 orange Green on Green off (blinking) 2500 orange Green on Green off (blinking) www.kontron.com // 103...
  • Page 104: X103, X106, X109) Usb 3.0 Ports

    Lane 2 (n) Lane 3 (p) GND (ML Lane 3) Lane 3 (n) AUX SEL# Pull-down to GND AUX CH (p) GND (AUX CH) AUX CH (n) Hot Plug 3.3V (DDC EEPROM GND (GND_DDC) power) 500 mA fused www.kontron.com // 104...
  • Page 105: X114 And Optional X205, X204) Serial Interface (Rs232, Rs422, Rs485)

    Table 40: (X114, X205, X204) Serial Interface, configured as RS232 Signal Name 9-pin D-SUB Connector (male) (Data Carrier Detect) (Receive Data) (Transmit Data) (Data Terminal Ready) (Signal Ground) (Data Set Ready) (Request to Send) (Clear to Send) (Ring Indicator) www.kontron.com // 105...
  • Page 106: Table 41: (X114, X205, X204) Serial Interface, Configured As Rs485

    If RS485 is needed in Echo mode, the RS422 mode must be selected and the lines must be connected according below picture. Figure 91: RS485 Echo mode configuration J7:DB9 SP338E RS485 line RS485 mode NO ECHO J7:DB9 SP338E RS485 line RS422 mode ECHO possible www.kontron.com // 106...
  • Page 107: Optional Interfaces Via Adapter Modules

    This port must be factory installed and configured only. Your KBox C-104 can either be equipped with a 3 DisplayPort or a WideLink port. Only one of these two interfaces (WideLink and DP 3) can be ordered as optional extension of your system. www.kontron.com // 107...
  • Page 108: Serial Debug Port Rs232 (X205)

    Table 45: (X204) CAN Bus Port Signal Name 9-pin D-SUB Connector (male) (not connected) CAN_L CAN_L bus line (dominant low) CAN_GND (CAN Ground) reference potential (not connected) (not connected) (not connected) CAN_H CAN_H bus line (dominant high) (not connected) (not connected) www.kontron.com // 108...
  • Page 109: Appendix A: List Of Acronyms

    PCI Industrial Computer Manufacturers Group Real Time Clock System Event Log ShMC Shelf Management Controller SMBus System Management Bus SMWI System Monitor Web Interface Serial Over LAN Secure Shell Trusted Platform Module UEFI Unified Extensible Firmware Interface www.kontron.com // 109...
  • Page 110: About Kontron

    KBox C-104-TGL-x – User Guide, Preliminary Rev. 0.5 About Kontron Kontron is a global leader in IoT/Embedded Computing Technology (ECT). Kontron offers individual solutions in the areas of Internet of Things (IoT) and Industry 4.0 through a combined portfolio of hardware, software and services.

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