Kontron KISS 1U User Manual
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Kontron KISS 1U User Manual

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Summary of Contents for Kontron KISS 1U

  • Page 3: Table Of Contents

    Power Supply ....................20 Side View......................21 Cover ........................22 Integrated SBC Card ................... 23 Backplane and available Expansion Slots............24 System Configuration depending on the internal Drive Bays ....... 25 Fan Slide-in Modules..................29 KISS 1U - User’s Manual (V1.01)
  • Page 4 Power Specification....................46 Mechanical Specifications ..................47 Environmental Specifications ................47 Directives and Standards ..................48 Standard Ports – Pin Assignments ..............49 Serial Port COM1 / 2 (RS232)................49 VGA Port......................50 USB Port ......................50 Technical Support....................51 Returning Defective Merchandise ................52 KISS 1U - User’s Manual (V1.01)

  • Page 5: Introduction

    Kontron Embedded Computers does not accept any liability for any printing errors or other inaccuracies in the manual unless it can be proven that Kontron Embedded Computers is aware of such errors or inaccuracies or that Kontron Embedded Computers is unaware of these as a result of gross negligence and Kontron Embedded Computers has failed to eliminate these errors or inaccuracies for this reason.

  • Page 6: Symbols Used In This Manual

    This symbol indicates general information about the product and the user’s manual. This symbol precedes various product configuration details. This symbol precedes helpful hints and tips for daily use. KISS 1U - User’s Manual (V1.01)

  • Page 7: Important Instructions

    In the event of damage to the device caused by failure to observe the hints in this manual and on the device (especially the safety instructions), Kontron Embedded Computers shall not be required to honor the warranty even during the warranty period and shall be exempted from the statutory accident liability obligation.

  • Page 8: Safety Instruction

    Observe the warnings and instructions on the device and in the manual. The KISS 1U platform has been built and tested by Kontron Embedded Computers in accordance to EN 60950/VDE 0805 and left the company in a perfectly safe condition.
  • Page 9 USA. This kind of unit is not allowed to be used as a stand-alone computer. ❏ The DC version KISS 1U PCI960-C is for usage/installing in RESTRICTED ACCESS LOCATION only. KISS 1U - User’s Manual (V1.01)

  • Page 10: Operation Of Laser Source Devices

    2. Keep electrostatic sensitive parts in their containers until they arrive at the ESD-safe workplace. 3. Always be properly grounded when touching a sensitive board, component, or assembly. 4. Store electrostatic-sensitive boards in protective packaging or on antistatic mats. KISS 1U - User’s Manual (V1.01)

  • Page 11: Grounding Methods

    Danger of explosion when replacing with wrong type of battery. Replace the battery only with UL listed Lithium battery that has the same or equivalent type recommended by Kontron Do not dispose of lithium batteries in general trash collection. Dispose of the battery according to the local regulations dealing with the disposal of these special materials, (e.g.

  • Page 12: Fcc Statement

    (EMC Rules 2004/108/EC) and/or the German EMC laws applies. If the user modifies and/or extends the equipment (e.g. installation of add-on cards) the prerequisites for the CE conformity declaration (safety requirements) may no longer applies. KISS 1U - User’s Manual (V1.01)

  • Page 13: Scope Of Delivery

    Optional Components ❏ Slide rails Type Label and Product Identification The type label for the KISS 1U platform is located on the right side of the device. Product Designation Product Identification KISS 1U with PCI-960 SBC card (Single Board Computer)

  • Page 14: Product Description

    KISS 1U platform with the necessary characteristics for a computer, which is suitable for use in harsh industrial environments. The KISS 1U platform is available as a 19" rack device and as a desktop version. KISS 1U Platform Versions: Fig. 2: Rackmount version, closed Fig.
  • Page 15 The name plate is located on the right side of the device. Fig. 4: Front side: KISS 1U PCI960-A/ -B/ -C Fig. 5: Rear side: KISS 1U PCI960-A (AC power supply) Fig. 6: Rear side: KISS 1U PCI960-B (+24VDC power supply) Fig.

  • Page 16: Front Side

    4 Screws for attaching the 19" bracket Fig. 9: 19" bracket with mounting screws There are rubber feet supplied with the desktop version of the KISS 1U. To attach the rubber feet, proceed as described in the “Attaching the Rubber Feet” chapter.

  • Page 17: Front Access Panel

    KISS 1U platform. The front access panel can be screwed on and off by the knurled screws. During standard operation, the front access panel should be closed and the knurled screws should be tightened.

  • Page 18: Controls And Indicators

    (AC or DC) from the power source or from the device. For this reason, always provide easy access to the power cable, including its plug. KISS 1U - User’s Manual (V1.01)

  • Page 19: Interfaces On The Front Side

    Product Description Interfaces on the Front Side USB Interfaces The KISS 1U system has four USB (2.0) interfaces (see Fig. 10, Pos. 4 and Pos. 5) on the front side. Various USB-compatible peripherals can be connected to these ports. Fig. 12: USB interfaces on the front Fig.

  • Page 20: Rear Side

    Product Description Rear Side Fig. 16: KISS 1U – Rear side with external interfaces of the SBC card and two additional serial interfaces (picture shows AC power supply version) 1 Captive knurled screws of the chassis 5 External interfaces of the SBC...

  • Page 21: Grounding Pin (Protective Earthing)

    Grounding Pin (Protective Earth) The chassis of the KISS 1U PCI960-C system must be grounded by establishing a large-area contact between the grounding pin and an appropriate grounding connection point. The minimum cross section of the grounding cable must be 0.75 mm (AWG 18).

  • Page 22: Power Supply

    Product Description Power Supply The power supply (AC or DC) is located at the rear side of the KISS 1U platform. The power supply installed depends on the system configuration ordered. For information about the power supply unit and the supply voltage of your system, refer to the type label attached to the right side of the device.

  • Page 23: Side View

    KISS Short (for system installation into a 19" industrial cabinet). Refer to the “Slide Rails (Option)” chapter. Fig. 21: Side view 1 Right side view of the KISS 1U 4 Cover with captive knurled screws (for platform...

  • Page 24: Cover

    (Fig. 26, Pos. 5 and Pos. 11, Fig. 27 and Fig. 28, Pos. 5 and Pos. 12). Fig. 22: Inside of the cover with fixing brackets 1 Inside of the cover 3 Captive knurled screws 2 1x rear fixing bracket 4 3x front fixing brackets KISS 1U - User’s Manual (V1.01)

  • Page 25: Integrated Sbc Card

    Product Description Integrated SBC Card Your KISS 1U platform is equipped with a PICMG1.3 SBC card (Single Board Computer) and a backplane. The backplane is factory-equipped either with PCI or with PCIe slots. System Designation Integrated Board Board Type KISS 1U PCI960-A/-B/-C PCI-960 PICMG 1.3 SBC card...

  • Page 26: Backplane And Available Expansion Slots

    PCI or PCIe add-on cards (full-size and/or half-size cards). Fig. 24: KISS 1U with PCI slots Fig. 25: KISS 1U with 1x PCIe x16 and 1x PCIe x4 slot Legend for Fig. 24 and Fig. 25: 1 1x PCI, 32 Bit @33 MHz slot...

  • Page 27: System Configuration Depending On The Internal Drive Bays

    Product Description System Configuration depending on the internal Drive Bays Fig. 26: KISS 1U configuration with three drives (L1, L2 and L3) 1 L1 and L2 drive (front-accessible); 6 Backplane with two slots (picture L1 and L2 are located one upon the...
  • Page 28 Product Description Fig. 27: KISS 1U configuration with four drives [L1, L2, L3 and L4 (as one 3.5" SATA hard disk)] 1 L1 and L2 drive (front- 6 Backplane with two slots (picture accessible); L1 and L2 are shows PCIe slots) for expansion cards...
  • Page 29 Product Description Fig. 28: KISS 1U configuration with four drives [L1, L2, L3 and L4.1 (with 2x 2.5" SATA hard disks)] 1 L1 and L2 drive (front- 6 Backplane with two slots (picture accessible); L1 and L2 are shows PCIe slots) for expansion cards...
  • Page 30 The 2.5" hot swap slide-in module allows the replacement of the removable SATA hard disk (in L2) while the system is operating. The removable SATA hard disk can also be connected to an external USB interface. KISS 1U - User’s Manual (V1.01)

  • Page 31: Fan Slide-In Modules

    2 Cables and connectors for the voltage front side of the KISS 1U supply of the fans platform KISS 1U must only be operated with functioning system fans (fan slide-in modules)! (See chapter “Replacing the System Fans”) Faulty components should only be replaced with original Kontron spare parts.

  • Page 32: Assembly, Disassembly

    2. Turn the system upside down. 3. Remove the protect foil from the delivered self adhesive rubber feet. 4. Attach the self adhesive rubber feet to the bottom side of the chassis. KISS 1U - User’s Manual (V1.01)

  • Page 33: Handling Internal Components

    The installation and removal of expansion cards should only be carried out by qualified specialists, in accordance with the description contained in this manual. The DC version KISS 1U PCI960-C is for usage/installing in “RESTRICTED ACCESS LOCATION” only. Before removing the device cover, ensure that your system is switched off and disconnected from the mains.
  • Page 34 2. Loosen the three knurled head screws, which secure the cover on the rear side of the system. Fig. 30: Loosening the three knurled screws on the rear side of the KISS 1U system 3. Pull the cover back to remove the cover fixing brackets (see Fig. 22, Pos. 2 and Pos.

  • Page 35: Installation In A 19" Industrial Cabinet

    The DC version KISS 1U PCI960-C is for usage/installing in “RESTRICTED ACCESS LOCATION” only. Important Instructions! The KISS 1U system has to be installed and operated only by trained and qualified personal. The KISS 1U should be installed into a 19”-industrial cabinet with mounting rails.
  • Page 36 Assembly, Disassembly If you want to expand your system with additional cards or supplementary drives, than do this before installing the KISS 1U into the 19" industrial cabinet. Please observe at that place the details included in the chapter “Handling internal Components”.

  • Page 37: Starting Up

    The power source voltage must match the voltage on the type label. Connecting the AC power cable The AC mains input socket is located on the back of the KISS 1U platform. PSU input socket Fig. 33: AC power connection 1.
  • Page 38 Starting up The chassis of the KISS 1U PCI960-C system must be grounded by establishing a large-area contact between the grounding pin and an appropriate grounding connection point. The minimum cross section of the grounding cable has to be 0.75 mm (AWG 18).
  • Page 39 Starting up 4. Cover the connectors of the screw terminal with the protective cover available. 5. The chassis of the KISS 1U PCI960-C system must be grounded by establishing a large-area contact between the grounding pin and an appropriate grounding connection point. The minimum cross section of the grounding cable has to be 0.75 mm...

  • Page 40: Operating System And Hardware Component Drivers

    Your system can be supplied either with or without a pre-installed operating system installed. If you have ordered your KISS 1U with a pre-installed operating system, all drivers are installed in accordance with the system configuration ordered (optional hardware components). Your system is fully operational when you switch it on for the first time.

  • Page 41: Maintenance And Prevention

    Equipment from Kontron Embedded Computers requires only minimum servicing and maintenance for problem-free operation. ❏ For light soiling, clean the KISS 1U with a dry cloth. ❏ Stubborn dirt should be removed using a mild detergent and a soft cloth.

  • Page 42: Replacing The System Fans

    Maintenance and Prevention Replacing the System Fans The operation of the KISS 1U is permitted only with functional fan slide-in modules. Defective components must be replaced only by Kontron original spare parts. ❏ Fan slide-in module KISS 1U: Part Number: 1017-2548 Important Instructions! The fan slide-in module can be replaced during operation.

  • Page 43: Cleaning The Filter Pads

    Legend for Fig. 36, Fig. 37 and Fig. 39: 1 KISS front side 4 Tapped hole for knurled screw 2 Filter pad 5 Vent holes 3 Filter pad holder with 6 Positioning holes for filter pad holder knurled screw 7 Positioning tongues KISS 1U - User’s Manual (V1.01)
  • Page 44 7. Screw the filter pad holder to the chassis using the fixing screw. Faulty components must only be replaced with original spare parts from Kontron. Air filter pad: part number: 1017-2544. KISS 1U - User’s Manual (V1.01)

  • Page 45: Replacing The Lithium Battery

    5. The lithium battery must only be replaced with the same type of battery or with a type of battery recommended by Kontron Embedded Computers. 6. Close the device, as described in the “Installing Expansion Cards” (step 5) chapter.

  • Page 46: Slide Rails (Option)

    Slide Rails (Option) Slide Rails (Option) Kontron stocks slide rails for installing the KISS 1U in an industrial cabinet. These rails can be ordered separately. Fig. 40: Attaching the inner section of the slide rails Fig. 41: KISS 1U platform with slide rails in pulled-out position Fig.

  • Page 47: Technical Data

    On/Off button Indicators Power LED (green) (on the front side) HDD LED (orange) Power Connector (on the rear side) 1x AC (KISS 1U PCI960 - A) and Grounding Pin (Protective Earthing) 1x DC +24VDC (-B) or +48VDC (-C) Slide Rails Option...

  • Page 48: Electrical Specifications

    Max. power provided by each 3.5 W 3.5 W 3.5 W USB interface Total consumption at 18 A — — 2x +12 VDC Total consumption at 130 W 80 W 80 W +5 VDC and +3,3 VDC KISS 1U - User’s Manual (V1.01)

  • Page 49: Mechanical Specifications

    Operating Shock (vertical) 5 G/11 ms, half sine Storage / Transit Shock 30 G/11 ms, half sine Operating Vibration 10 – 500 Hz, 1.0 G Storage / Transit Vibration 10 – 500 Hz, 2.0 G KISS 1U - User’s Manual (V1.01)

  • Page 50: Directives And Standards

    Harmonized Standards Generic emission standard for industrial environments (Emission): EN 61000-6-4:2006 EUROPE Generic standards - Immunity for industrial environments (Immunity): EN 61000-6-2:2005 U.S.A. FCC 47 CFR Part 15, Class A CANADA ICES-003, Class A KISS 1U - User’s Manual (V1.01)

  • Page 51: Standard Ports - Pin Assignments

    Serial Port COM1 / 2 (RS232) Pin Signal Name 9-pin D-SUB Connector DCD (Data Carrier Detect) (Receive Data) (Transmit Data) (Data Terminal Ready) GND (Signal Ground) (Data Set Ready) (Request to Send) (Clear to Send) (Ring Indicator) KISS 1U - User’s Manual (V1.01)

  • Page 52: Vga Port

    Analog green output Analog blue output N.C. 5–8 GND +5 V (DDC) N.C. SDA (DDC) TTL HSync TTL VSync SCL (DDC) USB Port Pin Signal Name 4-pin USB Connector Type A Version 2.0 Data- Data+ KISS 1U - User’s Manual (V1.01)

  • Page 53: Technical Support

    Be ready to explain the nature of your problem to the service technician. If you have questions about Kontron Embedded Computers or our products services, you may reach us at the aforementioned numbers, or at : Kontron Embedded Computers GmbH Oskar-von-Miller-Str.

  • Page 54: Returning Defective Merchandise

    Technical Support Returning Defective Merchandise Before you return any device that is not functioning correctly to Kontron Embedded Computers, please work through the following list: 1. Contact our Customer Service department to obtain an RMA number. Fax: (+49) 8165-77 412 e-Mail: service@kontron.com...

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