Avanti SHARK L AECO Original Instructions Manual
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Avanti SHARK L AECO Original Instructions Manual

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Original instructions
AVANTI SERVICE LIFT
User's, Installation and Maintenance Manual
Model SHARK L AECO
AT00016288 Shark L AECO EN update.indd 1
11/14/2018 4:02:34 PM

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Summary of Contents for Avanti SHARK L AECO

  • Page 1 Original instructions AVANTI SERVICE LIFT User’s, Installation and Maintenance Manual Model SHARK L AECO AT00016288 Shark L AECO EN update.indd 1 11/14/2018 4:02:34 PM...
  • Page 2 AECO certificate for Shark L equipped with M508 hoist: AT00016288 Shark L AECO EN update.indd 2 11/14/2018 4:02:34 PM...
  • Page 3 Avanti Wind Systems India (P) Ltd P: +91 95 00 173 492 Brazil Avanti Brasil Sistema Eólicos LTDA P: +55 85 9 9955-0090 Manufactured Under Process Patent NO.8,499,896. ® Registered in Europe AT00016288 Shark L AECO EN update.indd 3 11/14/2018 4:02:34 PM...

  • Page 4: Table Of Contents

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AVANTI Service Lift for Wind Turbines AT00016288 Shark L AECO EN update.indd 4 11/14/2018 4:02:35 PM...
  • Page 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . User’s Manual AT00016288 Shark L AECO EN update.indd 5 11/14/2018 4:02:35 PM...

  • Page 6: Limited Warranty

    HEREBY EXCLUDED TO THE MAXIMUM of the Product. The sole and exclusive remedy EXTENT PERMITTED BY APPLICABLE LAW and the entire liability of Avanti under this AND ARE EXPRESSLY DISCLAIMED BY limited warranty, shall be, at the option of AVANTI. IF, PURSUANT TO ANY APPLICABLE...

  • Page 7: Introduction

    Please check Avanti website/manuals for the latest revisions of the manuals. Any additional cost related to or arising from any changes in the manuals does not entitle Customer to any form of compensation or other legal remedies.

  • Page 8: Terms And Definitions

    Certified technician from a certified trainer and is in possession of a valid (non expired) certificate for the task. Person who has gone through the relevant training associated with the Avanti service lift use and daily User inspection and is in possession of a valid (non expired) certificate for the task.

  • Page 9: Instructions

    Do not use acids or other corrosive sub- stances on a plank or platform without consulting the plank or platform manufacturer for specific instructions. n) Before using, refer to manufacturer’s instructions. User’s Manual AT00016288 Shark L AECO EN update.indd 9 11/14/2018 4:02:35 PM...

  • Page 10: Description Of Equipment

    (WTG). • SHARK L AECO sliding door with 533 Lbs (240kg) lifting capacity, AECO control box, Its use is limited to authorized users. traveling cable (optional) and slack rope sensor.

  • Page 11: Components

    COPYING, SUBMITTING TO THIRD PARTIES OR USE IN ANY FORM AND FOR ANY PURPOSE OTHER THAN THAT ORIGINALLY INTENDED IS PROHIBITED WITHOUT THE EXPRESS PREVIOUS WRITTEN CONSENT OF AIP ApS. User’s Manual TREATMENT NOTE: AT00016288 Shark L AECO EN update.indd 11 11/14/2018 4:02:41 PM...

  • Page 12: Technical Data For The Service Lift Shark L

    5.6.2 Technical data for the service lift SHARK L Fig. 2 Dimensions, sliding door 1150 AVANTI Service Lift for Wind Turbines AT00016288 Shark L AECO EN update.indd 12 11/14/2018 4:02:42 PM...

  • Page 13: Drive System, Fall Arrest Device And Controls

    0.47 in (12mm) galvanised 55 kN Shackle,2t 2 to 4 kN 115 ft (35 m) 0.33 in, 5x19 2 t shackle, M508/ASL508 galvanised none 55 kN (8.4mm, 5x19) Form C User’s Manual AT00016288 Shark L AECO EN update.indd 13 11/14/2018 4:02:44 PM...

  • Page 14: Cabin Safety Devices

    The speed of the safety wire rope passing through the device is continuously monitored, and the jaws automatically close in the event of sudden excessive speed. AVANTI Service Lift for Wind Turbines AT00016288 Shark L AECO EN update.indd 14 11/14/2018 4:02:44 PM...

  • Page 15: Door Stop Switch

    When the top obstruction detection device switch is engaged, activate the Fig. 13 Main Switch Disconnector DOWN switch until the top obstruction detection device switch is released. User’s Manual TREATMENT NOTE: AT00016288 Shark L AECO EN update.indd 15 11/14/2018 4:02:45 PM...

  • Page 16: Trapped-Key Interlock System

    5.10 Anchor points fence door is closed, and the door actuator is put into AVANTI work cage is equipped with an anchor the door lock. point for each user in the cabin. During operation The fences remain closed and locked until the service user should hook up to the Anchor point.

  • Page 17: Daily Inspection By The Supervisor

    When the “bypass switch” is activated, it should be possible User’s Manual to lower the lift all the way to the ground. AT00016288 Shark L AECO EN update.indd 17 11/14/2018 4:02:45 PM...

  • Page 18: Automatic Operation Test

    Return the AUTOMATIC/MANUAL. button to HAND. n) Check that the UP and DOWN buttons work again. Fig. 16 Emergency stop button Automatic operation switch AVANTI Service Lift for Wind Turbines AT00016288 Shark L AECO EN update.indd 18 11/14/2018 4:02:45 PM...

  • Page 19: Wires Ropes After An Unusual Event

    If any wire rope is found tangled, climb up the ladder and untangle the wire rope by hand. Then, inform AVANTI. User’s Manual AT00016288 Shark L AECO EN update.indd 19 11/14/2018 4:02:46 PM...

  • Page 20: Use Of The Service Lift

    Close the platform and lift doors. f) Press the UP or DOWN button respectively and the cabin starts ascending/descending. AVANTI Service Lift for Wind Turbines AT00016288 Shark L AECO EN update.indd 20 11/14/2018 4:02:46 PM...

  • Page 21: Overload Limiter

    Turn the override key of the cabin control box (fig. 5 section 5.6.3) clockwise and hold. c) Press and hold the DOWN button until the service lift feet rest on the floor. User’s Manual AT00016288 Shark L AECO EN update.indd 21 11/14/2018 4:02:46 PM...

  • Page 22: Manual Operation (Emergency)

    The built-in centrifugal force brake limits the pace of descent. e) Stop pulling the lever upwards to stop the manual descent. For emergency situation only Fig. 17 M508 AVANTI Service Lift for Wind Turbines AT00016288 Shark L AECO EN update.indd 22 11/14/2018 4:02:46 PM...

  • Page 23: Fall Arrest Device Asl508

    Manual section and 5.6 of the User’s Manual�� is locked with the safety wire rope under before resuming normal operation. tension, evacuate the service lift according to the evacuation procedure. User’s Manual AT00016288 Shark L AECO EN update.indd 23 11/14/2018 4:02:46 PM...

  • Page 24: Troubleshooting

    Have an electrician test, repair/replace rectifier defective. the supply, braking coil and rectifier. b) Braking rotor closes. b) Return the traction hoist to the manufacturer for repair. AVANTI Service Lift for Wind Turbines AT00016288 Shark L AECO EN update.indd 24 11/14/2018 4:02:46 PM...
  • Page 25 If possible, immediately replace result in damage to the the traction hoist and return it for wire traction. test/repair at AVANTI. but the lift can go both up and down. User’s Manual AT00016288 Shark L AECO EN update.indd 25 11/14/2018 4:02:46 PM...
  • Page 26 If these steps do not identify the cause and rectify the fault: Consult a certified technician or contact the manufacturer. AVANTI Service Lift for Wind Turbines AT00016288 Shark L AECO EN update.indd 26 11/14/2018 4:02:47 PM...

  • Page 27: Out Of Service

    Every five years or 50 hours (whatever occurs first) Certified Technician Traction hoist Every 20 years or 250 hours of operation (whatever At Avanti Workshop Traction hoist occurs first) Fall arrest device User’s Manual AT00016288 Shark L AECO EN update.indd 27 11/14/2018 4:02:47 PM...

  • Page 28: Alternative Planning

    Relevant maintenance instructions are provided to each supply, ensure that supply phases are correct! person during the training. These maintenance inspections must be only carried out by a certified technician. AVANTI Service Lift for Wind Turbines AT00016288 Shark L AECO EN update.indd 28 11/14/2018 4:02:47 PM...

  • Page 29: Fall Arrest Device

    Only use mechanical means to clean the dirty wire ropes, i.e. a cloth or a hand brush. Do not use Fig. 19 solvents or other detergents. User’s Manual AT00016288 Shark L AECO EN update.indd 29 11/14/2018 4:02:47 PM...

  • Page 30: Traction, Safety And Guiding Wire Ropes

    13.5 Repairs Repairs to traction hoist equipment must ONLY be performed by AVANTI, and only using original spare parts. If the gearbox oil needs to be replaced, use one of the lubricants specified below, corresponding to the temperature range in which the traction hoist equipment is used.

  • Page 31: Ordering Spare Parts

    Keep the service lift in its original packaging until it is mounted in the tower section. • Keep stored in a dry place. • Storage temperature between -13ºF to +176ºF (-25ºC to +80ºC) (survival temperature). • Non stackable. User’s Manual AT00016288 Shark L AECO EN update.indd 31 11/14/2018 4:02:47 PM...

  • Page 32: Installation Manual

    Traction wire rope Ø0.33 in (8.4 mm) Shackle, 2t (traction hoist) Guide wire rope Ø0.47 in (Ø12 mm) Top limit device (bar) AVANTI Service Lift for Wind Turbines AT00016288 Shark L AECO EN update.indd 32 11/14/2018 4:02:48 PM...

  • Page 33: Wire Ropes Positioning Measurements

    Note: Ø7.9 in (Ø200 mm) hole not needed in case traveling cable present. Warning! DANGER! STOP Ensure that no obstacles are in Ensure that lift evacuation to the tower the travel path of the service lift. ladder is possible. Installation Manual AT00016288 Shark L AECO EN update.indd 33 11/14/2018 4:02:49 PM...

  • Page 34: Securing The Guide Wire Ropes - Ground Level

    (See Fig. 6 section 1.2). Tighten the wire rope locking device after the first run. AVANTI Service Lift for Wind Turbines AT00016288 Shark L AECO EN update.indd 34 11/14/2018 4:02:52 PM...

  • Page 35: Method 3: Graduated Tensioner

    480V 3 phases+gnd. Y I = 4.1A 1.8 kW 66 ft/min 21m/min Locking Nut Control voltage: 230 V / 240 V Necessary equipment to comply with EN60204-1 can be supplied by Avanti as an option. Installation Manual AT00016288 Shark L AECO EN update.indd 35 11/14/2018 4:02:52 PM...

  • Page 36: Supply Cable

    AUTOMATIC/MANUAL switch must be in MANUAL mode. The wiring diagram is found in the electrical control box. AVANTI Service Lift for Wind Turbines TREATMENT NOTE: AT00016288 Shark L AECO EN update.indd 36 11/14/2018 4:02:53 PM...

  • Page 37: Installation Of Traction And Safety Wire Ropes Through Lift

    Replace roller protection guard. f) Feed safety wire rope through platform floor. Fig. 11 ASL508 Safety wire rope Traction wire rope contra weight push spring Unlocked Locked Installation Manual AT00016288 Shark L AECO EN update.indd 37 11/14/2018 4:02:55 PM...

  • Page 38: Securing The Traction And Safety Wire Rope

    4. Coil the excess of the wire rope and fix with at least 3 cable ties. The traction wire rope shall be able to rotate freely. AVANTI Service Lift for Wind Turbines AT00016288 Shark L AECO EN update.indd 38 11/14/2018 4:02:56 PM...

  • Page 39: Wire Rope Fix Alignment

    98.42 ft (30 m) between each wire coils evenly. rope fix. ATTENTION! If tripods are used for guide wire rope fixing, tighten the wire rope locking device after the first run. Installation Manual AT00016288 Shark L AECO EN update.indd 39 11/14/2018 4:02:59 PM...

  • Page 40: Adjustment Of The Safe-Zone Plates

    If the emergency limit stop is activated, lowering can only be done manually as described in the User’s Manual. Manual lowering will activate the lift again. AVANTI Service Lift for Wind Turbines AT00016288 Shark L AECO EN update.indd 40 11/14/2018 4:02:59 PM...

  • Page 41: Appendix A: Regulation Of Overload Limiter

    If guide wire ropes are mounted using the tripod, tighten the tripod wire rope locking device. LOCK The results from this test must be recorded Window in writing and saved for later reference “Inspection Checklist” Appendix. Installation Manual AT00016288 Shark L AECO EN update.indd 41 11/14/2018 4:02:59 PM...

  • Page 42: Appendix B: Safety Measures

    IMPORTANT! e) AVANTI assumes no liability for damage due to Before leaving for the tower, make sure that you have the required test load of retrofitting/alterations to equipment or where 300-400kg.
  • Page 43 Tighten the set screw (7). i) Remove the tools. j) Insert the cap (8) into the casing hole. k) Fill in the “Annual inspection test report” check point 4.9 and sign. Appendix AT00016288 Shark L AECO EN update.indd 43 11/14/2018 4:03:00 PM...

  • Page 44: Appendix C: Inspection Checklist

    C.2 Danger The AVANTI LIFT ANCHOR is for the use of one If there are any doubts to the safety of the AVANTI person only. It is strictly forbidden to carry out work LIFT ANCHOR, or it isn’t proper fixed, deform or if the person is in unfit mental or physical condition.
  • Page 45 AVANTI LIFT ANCHOR is tested and approved only picture below. to be installed on AVANTI lift. AVANTI LIFT ANCHOR made from AISI 304 Steel has to be screwed with two 2. Torque the nuts with 15 N·m (11 lb·ft).
  • Page 46 Date: If the AVANTI LIFT ANCHOR is found not OK, it must be removed / replaced by a new AVANTI LIFT ANCHOR! The result of the periodic examination must be recorded in the Registration form of anchor. AVANTI Service Lift for Wind Turbines AT00016288 Shark L AECO EN update.indd 50...

  • Page 47: Appendix F: Stomp-Test Instruction

    - User must immediately bring the cabin down and park it at the bottom landing platform floor. 1. Test Preparation - Lock Out the installation from use and contact Avanti for further approach! The cabin (with 1 person inside) is ascended with a...

  • Page 48: Avanti Wind Systems A/S Rønnevangs Allé

    P: +49 (0) 41 21-7 88 85 – 0 · F: +49 (0) 41 21- 7 88 85-20 Spain Avanti Wind Systems SL · Poligono Industrial Centrovia Calle Los Angeles No 88 nave 1 · 50198 La Muela P: +34 976 149524 · F: +34 976 149508...

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