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Summary of Contents for Avanti DOLPHIN A-V164
- Page 1 Original instructions ® AVANTI SERVICE LIFT Installation and Maintenance Manual Model Service Lift DOLPHIN A-V164 AT00014349_Dolphin A-V164_Maintenance and Installation Manual E01R03.indd 1 6/11/2018 2:03:51 PM...
- Page 2 Certificate of Dolphin A-V164 AT00014349_Dolphin A-V164_Maintenance and Installation Manual E01R03.indd 2 6/11/2018 2:03:51 PM...
- Page 3 Avanti Wind Systems Limited P: +44 0 1254 399923 Avanti Wind Systems, Inc P: +1 (262) 641 9101 India Avanti Wind Systems India (P) Ltd P: +91 95 00 173 492 Brazil Avanti Brasil Sistema Eólicos LTDA P: +55 85 9 9955-0090 Manufactured Under Process Patent NO.8,499,896.
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Page 4: Table Of Contents
Appendix D: AVANTI lift anchor ........ -
Page 5: Limited Warranty
AVANTI. IF, PURSUANT TO ANY APPLICABLE of the Product. The sole and exclusive remedy LAW, TO THE EXTENT AN IMPLIED WARRAN- and the entire liability of Avanti under this TY CANNOT BE EXCLUDED AS PROVIDED IN limited warranty, shall be, at the option of... -
Page 6: Introduction
Additional copies are available from the manufacturer upon request. This manual, including, but not limited to, measurements, procedures, components, descriptions, instruc- tions, recommendations and requirements, is subject to change without prior notice. Please check Avanti website/manuals for the latest revisions of the manuals. -
Page 7: Cautions
2.4 Terms and definitions Terms Definitions Person who has gone through the relevant training associated with the scheduled task from Avanti Certified technician or from a certified trainer and is in possession of a valid (non expired) certificate for the task. -
Page 8: Installation
The WTG manufacturer shall put in place any other means necessary to ensure the safe use of the service lift according to AVANTI recommendations and its own risk assessment for the integration that shall include items which are not under AVANTI´s scope. -
Page 9: Cautions
Transportation Cautions Lifting eye bracket Please familiarise yourself with these instruc- tions and the User’s Manual before installing the service lift. Ensure that all specified parts are present before commencing installation. No warranty is provided against damage and injury result- ing from not following this “User’s, Maintenance and Installation Manual”... -
Page 10: Power Cable
4)Uncoil all wire ropes to the bottom of the tower. The wire rope fixes must be installed and adjusted during the first run. AVANTI Service Lift for Wind Turbines AT00014349_Dolphin A-V164_Maintenance and Installation Manual E01R03.indd 10 6/11/2018 2:03:53 PM... - Page 11 3) Pull the guiding wire rope through the bottom 3.5.2.2 Traction wire rope platform and fasten it with the tensioning system. The tensioning system may vary depending on the 1) Open the maintenance cover on the back of the tower configuration. service lift.
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Page 12: Wire Rope Fix
Use the oblong holes on the wirefix brackets to align and adjust the wire rope fix position. Dolphin A-V164 service lift is guided along the If the wire rope is not installed in accordance with the guiding wire ropes by means of roller guides. -
Page 13: Danger Zone Sticker
Aluminium Aluminium two-piece two-piece wirefix wirefix Wire rope fixes are installed and adjusted during the first run so that the centres of the wire rope fixes are in the centre of the service lift roller guides. Additional wire rope fixes could be installed if necessary to allow boarding upright. -
Page 14: Maintenance
All inspections and service tasks made to the hoist and fall arrest device must be carried out by certified technicians. The relevant maintenance instructions are provided to each person during the training. 4.1 Recommended planning Avanti recommends the following maintenance planning: Frequency Performed by... -
Page 15: Cautions
4.3 Cautions the lift must not move UP / DOWN. Close the top Before any maintenance task, ensure that walking sliding door and apply the lock to the bottom sliding way surfaces are dry and not slippery. door. Before any maintenance operation, check that 3.5 Ascend lift electrically a few centimeters and the service lift is properly out of service. -
Page 16: Annual Inspection
UP button from inside the lift. This way, while the service lift ascends, the lubricant is applied along the complete length of the two wire ropes. AVANTI Service Lift for Wind Turbines AT00014349_Dolphin A-V164_Maintenance and Installation Manual E01R03.indd 16 6/11/2018 2:03:54 PM... - Page 17 Care and Maintenance, inspection and discard. Determine and eliminate the cause before installing a new wire rope. AVANTI recommends to replace the traction and safety wire ropes after 250 hours of operation corresponding with the refurbishment of the traction hoist and fall arrest device.
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Page 18: Guiding System
• Amount required: 1,5 l • Traction hoist: M508 • Oil: Mobil SHC 632. Each oil has to be verified by AVANTI. 4.7 Ordering spare parts Only use original parts. Spare part lists are available from AVANTI. Please indicate lift model when re- questing a spare part list. -
Page 19: Appendix A: Adjustment Of The Overload Limiter
Overload test load = WLL hoist x 1,25 – Weight of lift, counterweight, traction wire rope and power cable for Dolphin A-V164 = 440 kg The EN1808 test load is only applicable to CE versions. Maintenance and Installation Manual AT00014349_Dolphin A-V164_Maintenance and Installation Manual E01R03.indd 19... -
Page 20: Appendix C: Inspection Log Sheet
Does the overload limiter engage dur- ing the ascent of the complete tower? 1. The overload limiter is correctly set! 2. Fill in the “Appendix: Inspection log sheet” AVANTI Service Lift for Wind Turbines AT00014349_Dolphin A-V164_Maintenance and Installation Manual E01R03.indd 20 6/11/2018 2:03:55 PM... -
Page 21: Appendix B: Inspection Checklist
D.2 Danger The AVANTI LIFT ANCHOR is for the use of one If there are any doubts to the safety of the AVANTI person only. It is strictly forbidden to carry out work LIFT ANCHOR, or it isn’t proper fixed, deform or if the person is in unfit mental or physical condition. - Page 22 AVANTI LIFT ANCHOR is tested and approved only picture below. to be installed on AVANTI lift. AVANTI LIFT ANCHOR made from AISI 304 Steel has to be screwed with two 2. Torque the nuts with 15 N·m (11 lb·ft).
- Page 23 Date: If the AVANTI LIFT ANCHOR is found not OK, it must be removed / replaced by a new AVANTI LIFT ANCHOR! The result of the periodic examination must be recorded in the Registration form of anchor. Maintenance and Installation Manual AT00014349_Dolphin A-V164_Maintenance and Installation Manual E01R03.indd 31...
- Page 24 Date first put into service: Periodic examination and repair history Date Reason for entry (per. exam) OK / not OK Inspector Periodic exam next due date AVANTI Service Lift for Wind Turbines AT00014349_Dolphin A-V164_Maintenance and Installation Manual E01R03.indd 32 6/11/2018 2:03:56 PM...
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Page 25: Rønnevangs Allé
P: +49 (0) 41 21-7 88 85 – 0 · F: +49 (0) 41 21- 7 88 85-20 Spain Avanti Wind Systems SL · Poligono Industrial Centrovia Calle Los Angeles No 88 nave 1 · 50198 La Muela P: +34 976 149524 · F: +34 976 149508...
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