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Avanti SWP L02 CE-AECO Service Manual

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AVANTI SERVICE LIFT
Date of publication:
Service manual
2nd Edition: June 2019
Revision 1: 17/06/2019
Model SWP L02 CE-AECO
This manual covers products with Serial numbers from A2-L0001
AT00010648 SWP L02 CE-AECO Ed.02 R01 – Language: ENGLISH
AT00010648_Service Manual SWP L CE AECO EN E2 R01.indd 1
6/20/2019 4:06:33 PM

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Summary of Contents for Avanti SWP L02 CE-AECO

  • Page 1 2nd Edition: June 2019 Revision 1: 17/06/2019 Model SWP L02 CE-AECO This manual covers products with Serial numbers from A2-L0001 AT00010648 SWP L02 CE-AECO Ed.02 R01 – Language: ENGLISH AT00010648_Service Manual SWP L CE AECO EN E2 R01.indd 1 6/20/2019 4:06:33 PM...
  • Page 2 CE certificate for SWP L02: AT00010648_Service Manual SWP L CE AECO EN E2 R01.indd 2 6/20/2019 4:06:33 PM...
  • Page 3 AECO certificate for SWP L02: AT00010648_Service Manual SWP L CE AECO EN E2 R01.indd 3 6/20/2019 4:06:33 PM...
  • Page 4 Date of publication: 2nd Edition: June 2019 Revision 1: 17/6/19 Manufacturer: Avanti Wind Systems Technology, S.L. Calle Ángeles (Los), Num. 88 Pol. Industrial Centrovía 50198 Muela (La) - (Zaragoza) - Spain P: +34 976 149524 F: +34 976 149508 E: info@avanti-online.com I: www.avanti-online.com...

  • Page 5: Table Of Contents

    APPENDIX C: AVANTI LIFT ANCHOR ........
  • Page 6 Included cells in the checklist for the wire ropes diameter values measured. Wording improved in paragraphs 3.4.5.2 and 3.5. Definitive (approved) edition. Option of 2 or 3 counterweights in the safety wire rope. Manufacturer updated. Certificates updated. AVANTI Service Lift for Wind Turbines AT00010648_Service Manual SWP L CE AECO EN E2 R01.indd 6...

  • Page 7: Limited Warranty

    HEREBY EXCLUDED TO THE MAXIMUM of the Product. The sole and exclusive remedy EXTENT PERMITTED BY APPLICABLE LAW and the entire liability of Avanti under this AND ARE EXPRESSLY DISCLAIMED BY limited warranty, shall be, at the option of AVANTI. IF, PURSUANT TO ANY APPLICABLE...

  • Page 8: Introduction

    IMPORTANT! Useful tips for optimum None working procedure Differentiation between CE VERSION! versions and AECO version. Reference to written specification/documentation AVANTI Service Lift for Wind Turbines AT00010648_Service Manual SWP L CE AECO EN E2 R01.indd 8 6/20/2019 4:06:34 PM...

  • Page 9: Cautions

    2.4 Terms and definitions Terms Definitions Person who has received relevant training from Avanti or a qualified instructor associated Certified technician with the intended work and who holds valid certification (current) for the task in question. Person who has received relevant training associated with using the Avanti service lift...

  • Page 10: Maintenance

    Every 20 years or 250 hours of At Avanti Workshop Traction hoist (recertification) operation (whatever occurs first) Fall arrest device (recertification) AVANTI Service Lift for Wind Turbines AT00010648_Service Manual SWP L CE AECO EN E2 R01.indd 10 6/20/2019 4:06:34 PM...

  • Page 11: Cautions

    The traction system and fall arrest device must glasses and working gear. be overhauled at an AVANTI workshop and • Place cabin at bottom platform and discon- furnished with new certificate for every 250 nect power supply.

  • Page 12: Overload Check And Adjustment

    3.4.3 Overload check and adjustment Annual test: Test switches and perform overload test as specified in the Appendix A: “Adjustment of the overload limiter’. AVANTI Service Lift for Wind Turbines AT00010648_Service Manual SWP L CE AECO EN E2 R01.indd 12 6/20/2019 4:06:34 PM...

  • Page 13: Traction System

    Apart from the above, every 10 years or 125 hrs 4. Check that the traction and safety wire ropes (whatever occurs first) the following enhanced are fed correctly around the 2 wire rope guide inspection tasks are planned: (see Appendix B.1: wheels.
  • Page 14 Specifically, if a wire rope wear is detected, measure on the affected area. AVANTI Service Lift for Wind Turbines AT00010648_Service Manual SWP L CE AECO EN E2 R01.indd 14 6/20/2019 4:06:34 PM...

  • Page 15: Electrical Cables

    250 mm. The wire rope diameter is less than 7.6 mm. AVANTI recommends replacing the traction and safety wire ropes after 250 hours of operation, Broken wires corresponding with the refurbishment of the traction hoist and fall arrest device.

  • Page 16: Information Signs And Documents

    Repairs to traction system equipment may ONLY c) Compress the tightening spring by means of be performed by AVANTI, and only using original plastic strips, loosen the two wire locks holding it spare parts.

  • Page 17: Removing Top Limit Device

    Ensure that 3.7.5 Removing the top limit device STOP counterweight and wire rope coils The top limit device is attached to the traction wire can rotate freely. rope. When this wire rope has to be replaced, the top limit device has to be also removed by unscrewing the 3.8.2 Safety wire rope installation wire rope grips.

  • Page 18: Re-Installing The Top Limit Device

    Take care not to raise the top structure more than 60cm to prevent disconnecting or damaging any of the wires that connect the top devices. AVANTI Service Lift for Wind Turbines AT00010648_Service Manual SWP L CE AECO EN E2 R01.indd 18 6/20/2019 4:06:35 PM...
  • Page 19 8. Dismount the manual descent lever Take care not to hit the top that is resting over the lift from the motor. attached to the guiding wires. 9. Dismount the motor terminal box cable glands plate. 10. Disconnect the motor pluggable terminal blocks from the main control 15.

  • Page 20: Replacing Fall Arrest Device

    • Steel wire 2mm 8. Dismount the fall arrest device from the supporting structure. • Talurits 2.5mm �� • Plastic strips AVANTI Service Lift for Wind Turbines AT00010648_Service Manual SWP L CE AECO EN E2 R01.indd 20 6/20/2019 4:06:35 PM...

  • Page 21: Tools Needed

    3.12 Tools needed • Kit overload test: AT00015925 Some special tools are needed to perform the maintenance tasks described along this manual: • Wirefix installation tool: AT00011211 • Overload adjustment tool: 45108090 • Talurit 2.5mm crimping pliers: • Extension cable: o 690V: AT00011304 •...
  • Page 22 • Test rods: (kit 35799024) o Test rod A (Ø5.4X200mm):AT00011024 o Test rod B (Ø8X270mm):AT00011026 o Test rod C (Ø6.2X270mm):AT00011029 o Gauge Ø2mm: AT00011132 AVANTI Service Lift for Wind Turbines AT00010648_Service Manual SWP L CE AECO EN E2 R01.indd 22 6/20/2019 4:06:35 PM...
  • Page 23 User’s, Maintenance and Installation Manual AT00010648_Service Manual SWP L CE AECO EN E2 R01.indd 23 6/20/2019 4:06:35 PM...

  • Page 24: Appendix A: Adjustment Of The Overload Limiter

    From 90 to 99 294 (284-294) instructed by AVANTI or a certified trainer to perform this task. From 100 to 109 298 (288-308)

  • Page 25: Static Overload Test

    A.1 Dynamic overload test 4. Attach a dynamometer to the snap hook of the This procedure is performed by means of the shock absorber. kit overload test and a dynamometer. The kit overload test (item AT00015925) includes the following materials: •...
  • Page 26 --Even if it is the first breaking point! AVANTI Service Lift for Wind Turbines AT00010648_Service Manual SWP L CE AECO EN E2 R01.indd 26 6/20/2019 4:06:36 PM...
  • Page 27 1. The overload limiter is correctly set! 2. Fill in the “Appendix: Inspection log sheet” AVANTI Service Lift for Wind Turbines User’s, Maintenance and Installation Manual AT00010648_Service Manual SWP L CE AECO EN E2 R01.indd 27...

  • Page 28: Appendix B: Annual Inspection Checklist

    Is the traction hoist clean? Read the hour counter: If more than 245h, overhaul traction system at AVANTI so that a new certificate is issued. Every 125h (or year 10th), enhanced inspections must be performed (see point 5.9)
  • Page 29 Is the fall arrest device clean? Read the hour counter: If more than 245h, overhaul fall arrest device at AVANTI so that a new cer- tificate is issued. Every 125h (or year 10th), enhanced inspections must be performed (see point 7.8) Does the fall arrest device engage when performing overspeed “hand test”? (The safety wire rope is...
  • Page 30 CONTROL & SAFETY DEVICES Not OK ISSUE DESCRIPTION Are the service-lift operating panel, the main control box and the rest of the electric devices without dents, cracks and disparities? Are all their covers present? Are all the internal buttons of the service-lift operating panel fully functional? Are the external buttons of the service-lift operating panel fully operational? (Automatic send function) Is the bottom obstruction override key present? And is it fully functional?
  • Page 31 11.5 Are the wire ropes´ diameters not less than 7.6 mm at any measured point? Note minimum values measured: TRACTION SAFETY MIDDLE MIDDLE BOTTOM BOTTOM 11.6 Are the wire ropes free of the damages described in the Service Manual chapter 3.4.5 “Traction, safety and guiding wire ropes”? 11.7 Have traction and/-or safety wire ropes been replaced? If Yes, mark the corresponding...

  • Page 32: Instructions For Performing Periodic Inspection And Maintenance

    �nchor �ar�in� i� clearly readable. �f the ������ ���� ������ i� fo�nd not ��� it ���t be re�oved � replaced by a ne� ������ ���� ������� AVANTI Service Lift for Wind Turbines AVANTI Service Lift for Wind Turbines AT00010648_Service Manual SWP L CE AECO EN E2 R01.indd 32...
  • Page 33 3. Door The condition and functionality of the lift’s door shall be checked. A door is provided for the SWP L02 service lift. 3.1. Check the door assembly to the cabin. All the parts and hardware must be properly installed and tightened. 3.2.
  • Page 34 Quick guide SWP ��� AT00010��� AT0001065� Installation Manual����������� AT0001064� Service Manual���������� AT0001064� Inspection and Maintenance Log Book������������ AVANTI Service Lift for Wind Turbines AVANTI Service Lift for Wind Turbines AT00010648_Service Manual SWP L CE AECO EN E2 R01.indd 34 6/20/2019 4:06:37 PM...
  • Page 35 5.2. Read the hour counter on the service-lift operating panel. If it reads more than 245 working hours since last overhaul, the traction system must be sent to AVANTI for complete refurbishment at the workshop The lift shall be put out-of-service until the Hoist has been re-certificated or replaced.
  • Page 36 (see chapter for further details in how to do this). AVANTI Service Lift for Wind Turbines AVANTI Service Lift for Wind Turbines AT00010648_Service Manual SWP L CE AECO EN E2 R01.indd 36...
  • Page 37 7.3. Read the hour counter on the service-lift operating panel. If it reads more than 245 working hours since last overhaul, the fall arrest device must be sent to AVANTI for complete refurbishment at the workshop so that a new certificate is issued.
  • Page 38 Battery Presence detector Avanti recommends changing the battery every four years in order to assure it will last for 30 minutes when fully charged. Check in the inspection and maintenance log book for the last time it was replaced. To access the battery, in case is needed, disconnect power, open the diffuser and dismount the inner tray.
  • Page 39 8.4. Check the top and bottom warning lights are flashing during ascent and descent, including manual descent. During manual descent with no power an UPS system provides the needed supply. Check UPS batteries for the warning flashing lights. The UPS module has two LED indicating the state of the unit and batteries condition.
  • Page 40 Close the cover of the battery compartment and fix it by tightening the screw using the screwdriver. Exit service mode setting the buffer time again to unlimited ( ) in the rotary selector. AVANTI Service Lift for Wind Turbines AVANTI Service Lift for Wind Turbines AT00010648_Service Manual SWP L CE AECO EN E2 R01.indd 40...
  • Page 41 Avanti recommends changing the UPS batteries every 4 years. Record if the batteries have been replaced during annual inspection in the “ISSUE DESCRIPTION” box, point 8.4 in the “Annual inspection checklist”. Also verify when was the last time they were changed by checking previous years inspection checklists.
  • Page 42 [ ] button. • When stop pushing the buttons, the lift must stop moving immediately. AVANTI Service Lift for Wind Turbines AVANTI Service Lift for Wind Turbines AT00010648_Service Manual SWP L CE AECO EN E2 R01.indd 42...
  • Page 43 Press the EMERGENCY STOP button. The corresponding red light turns on in the error display. The lift must remain still when the UP/DOWN button is pressed. To restart, release the EMERGENCY STOP button and press the RESET [O] button. Blue READY light turns on. Door switch: Open the door –...
  • Page 44 (downwards travel is still possible). The device activation is shown by the light “top obstruction detected” in the error display. AVANTI Service Lift for Wind Turbines AVANTI Service Lift for Wind Turbines AT00010648_Service Manual SWP L CE AECO EN E2 R01.indd 44...
  • Page 45 . Verify that the switch (S13) adjustment is correct. Place the cabin in a suitable position and press the switch (by hand or using some implement). The corresponding light (“top travel limit activated”) shall turn on in the error display. Check neither upward nor downward travel is possible.
  • Page 46 Place and fasten the wire rope grips. Cut the cable ties so that the spring decompresses to 55 mm. AVANTI Service Lift for Wind Turbines AVANTI Service Lift for Wind Turbines AT00010648_Service Manual SWP L CE AECO EN E2 R01.indd 46 6/20/2019 4:06:38 PM...
  • Page 47 Traction and safety wire rope Inspect the traction and safety wire ropes all along the tower length. Check they are free of the damages described in this manual. This is a safety matter of paramount importance. (See chapter 3.4. for more information regarding inspection, cleaning, lubrication and discard criteria of the wire ropes).
  • Page 48 Wirefix bracket 2-piece aluminium wirefix AVANTI Service Lift for Wind Turbines AVANTI Service Lift for Wind Turbines AT00010648_Service Manual SWP L CE AECO EN E2 R01.indd 48 6/20/2019 4:06:39 PM...
  • Page 49 Check if the wire fix is in-line with each guide in the XY plane: Check if the wire fix is in-line with each guide in the XZ plane: User’s, Maintenance Service Manual and Installation Manual AT00010648_Service Manual SWP L CE AECO EN E2 R01.indd 49 6/20/2019 4:06:39 PM...
  • Page 50 13.4. The bolts of platform fences shall be properly tightened (at least 2 threads of the bolt sticking out past the nut). AVANTI Service Lift for Wind Turbines AVANTI Service Lift for Wind Turbines AT00010648_Service Manual SWP L CE AECO EN E2 R01.indd 50...
  • Page 51 14. Trapped Key System 14.1. Check the trapped key is properly secured to the cabin with a wire rope so there is no possibility to run the lift if any fence is open. 14.2. Each trapped key lock must be properly tightened to the platform fence and work properly. Check that the gate cannot open as long as the trapped key is not activated.
  • Page 52 4. If the lift is in good operational condition, affix a visible label informing the lift is “valid for use” and the next inspection date. In the contrary, put the lift lock out of service until major defects are solved. AVANTI Service Lift for Wind Turbines AVANTI Service Lift for Wind Turbines AT00010648_Service Manual SWP L CE AECO EN E2 R01.indd 52...

  • Page 53: Appendix B.1: Ten-Year/125 Hour Enhanced Inspections

    Appendix B.1: Ten-year/125 hour enhanced inspections Every 10 years or 125 working hours (whichever occurs first) enhanced inspection tasks of the Hoist and FAD are planned. These inspections can be performed on-site, as detailed below, or in a workshop, replacing the units by swap kits.
  • Page 54 Check and re-adjust as necessary. Once the brake air gap is properly adjusted tighten the screws half turn clockwise. Mount the fan’s cover and assemble the hoist back to the lift. AVANTI Service Lift for Wind Turbines AVANTI Service Lift for Wind Turbines AT00010648_Service Manual SWP L CE AECO EN E2 R01.indd 54...

  • Page 55: Fall Arrest Device

    FALL ARREST DEVICE 7.9. Unlock the unit and insert test rod A ( 5.4X200mm, item AT00011024) entirely down through the top rope sleeve. Block the device. The rod must get firmly trapped by the clamp jaws. 7.10. Introduce the test rod B ( 8X270mm, item AT00011026) entirely down through the top rope sleeve and move up and down to check the rollers condition;...
  • Page 56 Repeat the process as many times as needed. Jaw clamp torsion spring 8mm Rollers assembly Outlet hole AVANTI Service Lift for Wind Turbines AVANTI Service Lift for Wind Turbines AT00010648_Service Manual SWP L CE AECO EN E2 R01.indd 56 6/20/2019 4:06:40 PM...

  • Page 57: Appendix C: Avanti Lift Anchor

    C.2 Danger The AVANTI LIFT ANCHOR is for the use of one person only. It is strictly forbidden to carry out work If there are any doubts to the safety of the AVANTI if the person is in unfit mental or physical condition.

  • Page 58: Marking

    AVANTI LIFT ANCHOR is tested and approved only picture below. to be installed on AVANTI lift. AVANTI LIFT ANCHOR made from AISI 304 Steel has to be screwed with two 2. Torque the nuts with 15 N·m (11 lb·ft).

  • Page 59: Inspection

    Date: If the AVANTI LIFT ANCHOR is found not OK, it must be removed / replaced by a new AVANTI LIFT ANCHOR! The result of the periodic examination must be recorded in the Registration form of anchor. User’s, Maintenance...

  • Page 60: Registration Form Of Anchor

    Reason for entry (per. exam) OK / not OK Inspector Periodic exam next due date AVANTI Service Lift for Wind Turbines AVANTI Service Lift for Wind Turbines AT00010648_Service Manual SWP L CE AECO EN E2 R01.indd 60 6/20/2019 4:06:40 PM...

  • Page 61: Appendix D: Documentation Location Drawing (Ad00002404)

    Appendix D: Documentation location drawing (AD00002404) User’s, Maintenance Service Manual and Installation Manual AT00010648_Service Manual SWP L CE AECO EN E2 R01.indd 61 6/20/2019 4:06:40 PM...

  • Page 62: Appendix E: Torque Values

    Replace the self-locking nuts that are loose. Mark the screws and nuts after tightening them. AVANTI Service Lift for Wind Turbines AVANTI Service Lift for Wind Turbines AT00010648_Service Manual SWP L CE AECO EN E2 R01.indd 62 6/20/2019 4:06:40 PM...
  • Page 63 User’s, Maintenance Service Manual and Installation Manual AT00010648_Service Manual SWP L CE AECO EN E2 R01.indd 63 6/20/2019 4:06:40 PM...
  • Page 64 I: www.avanti-online.com AVANTI Service Lift for Wind Turbines E: info@avanti-online.com AT00010648_Service Manual SWP L CE AECO EN E2 R01.indd 64 6/20/2019 4:06:40 PM...

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