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Related Manuals for Avanti OCTOPUS L95 HD
Summary of Contents for Avanti OCTOPUS L95 HD
- Page 1 AVANTI SERVICE LIFT Model: OCTOPUS L95 HD Service Lift Installation and maintenance manual Original instructions AT00016129 Installation and maintenance Manual – Service Lift Model OCTOPUS L95 HD Edition: July 2019 — Revision 1: 30/07/2019 English (EN)
- Page 3 Avanti under this limited warranty, shall be, at the option of Avanti, a replacement of the Product (including incidental and freight charges paid by the Customer) with a similar new or reconditioned Product of equivalent value, or a refund of the purchase price if the Product is returned to Avanti, freight and insurance prepaid.
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Page 4: Table Of Contents
Contents 1 Introduction ................3 1.1 Symbols . - Page 5 AVANTI lift anchor........
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Page 6: Introduction
Definitions Person who has gone through the relevant training associated with the scheduled task Certified from Avanti or from a certified trainer and is in technician possession of a valid (non expired) certificate for the task. Person who has gone through the relevant... -
Page 7: Cautions
Avanti service lift and who are in possession of a valid (not replaced. expired) certificate for the task. -
Page 8: Wtg Integration Requirements
The Octopus L95 HD service lift shall have an air The first one just allows the user to open the gap of at least 60 mm. around it along the fence door when the service lift cabin is at the tower to avoid collision with tower components. -
Page 9: Transport
2 Transport 2.1 General transport requirements The transport conditions shall be agreed with the customer. If special transport requirements are needed, the customer must specify them to AVANTI prior to delivery. 3 Installation 3.1 Delivery inspection NOTICE The WTG manufacturer shall provide 3D drawings to Check the delivery against shipping lists and look ensure that installation of lift on ladder is possible. -
Page 10: Cable Management
3.3.2 Cable management 3.4 Traction and safety wire ropes 3.3.2.1 Travelling cable 3.4.1 Traction wire rope Travelling cable pulley is suspended on the cable and is guided along the traction and safety wire ropes. 3.4.1.1 Traction wire rope in suspension beam - Install the junction box on the first platform over DANGER mid tower’s height. -
Page 11: Safety Wire Rope
3) Uncoil the safety wire rope to the bottom of the 2) Secure them by using 2 wire clips. tower (follow the same procedure described on 3.4.1.1 To install other alternative system, please contact Avanti. for traction wire rope). -
Page 12: Guiding System
Trapped key must be properly secured to the cabin with a chain or wire rope. For the Octopus L95 HD service lift, the maximum distance between ladder... -
Page 13: Guard Locking System
3.7.3 Safe zone plates 3.7.2 Guard locking system The guard locking system blocks the fence door when Adjust the final position of the safe zone plate on each the service lift is not on the platform. platform, so that the service lift floor is levelled with the platform floor when it stops. -
Page 14: Maintenance
Components Overall / Travel path Daily User Control and safety devices 4.1 Recommended planning Fall arrest device Overall / Travel path Avanti recommends the following maintenance planning: Annually Control and safety devices Certified Technician Cabin Fr Frequency equency Performed by... -
Page 15: Annual Maintenance And Inspection
4.3 Annual maintenance and inspection CAUTION A certified technician must carry out the annual inspection following the Inspection and maintenance Checklist CAUTION In case of replacement of hoist, Fall Arrest Device and/or 8 mm. wire ropes, the operation/s and the related total hours of use of this/these component/s, must be logged in the Inspection and maintenance Log Sheet Appendix. -
Page 16: Control And Safety Devices
4.3.2 Control and safety devices 4.3.2.1 Internal cabin control Function/System Operations Internal cabin control 1. Inspect the main/user control box is free of dents, cracks and disparities. and safety devices 2. Inspect the internal buttons of the main/user control box are all fully functional. 3. -
Page 17: Traction Hoist
1.Inspect the traction hoist is clean, free of damage, dents, cracks or similar. 2.Inspect the hour counter read is less than 245 h since the last overhaul. If it reads more, Traction hoist device must be overhauled at AVANTI so that a new certificate is issued. -
Page 18: Traction And Safety Wire Ropes
2.Inspect the travelling cable is free of squeeze marks and the isolation of the cable is present and free of damages. Rotate the calliper around the wire rope to measure AVANTI recommends to replace the traction and the minimum and maximum wire rope diameter at safety wire ropes after 250 hours of operation each measurement point. - Page 19 resulting from resulting from forming when counterweight of traction inappropriate treatment which cannot be a wire loop is pulled tight wire rope not being able (e.g. securing the load unwound to rotate freely. with the wire) resulting from crushing, squeezing, running over, etc.
- Page 20 Rotate the calliper around the wire rope to measure AVANTI recommends to replace the traction and the minimum and maximum wire rope diameter at safety wire ropes after 250 hours of operation each measurement point. corresponding with the refurbishment of the traction hoist and fall arrest device.
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Page 21: Guiding System
Traction / safety wire ropes are lubricated by supplier and should keep their lubrication during operation. When touched you should find little grease on fingertip. To ensure this, the storage of the wire ropes must be adequate and without any harmful conditions as for example dust, water, etc. Only use specialised wire rope lubricants. -
Page 22: Landing Interlock System
Repairs to traction hoist equipment must ONLY be performed by AVANTI, and only using original spare parts. If Follow the steps below to put the service lift out of the gearbox oil needs to be replaced, use one of the... -
Page 23: Installation And Maintenance Log Sheet
The overload limiter complies with EN 1808 8.3.5.5 since it (4) Rated load for Octopus L95 HD = 350 kg. will trigger before reaching a load of 1,25 times the working load limit of the hoist. In case that a third party inspector requests this test to be done, the load to be introduced in the cabin is as follows. - Page 24 • Overload setup instruction workflow 1. Place the service lift on the lowest travel point without touching the floor 2. Insert the setup load (1) (from the table depending on the WTG height) in the cabin 3. Press and hold the UP button 1.
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Page 25: Avanti Lift Anchor
2. Danger The AVANTI LIFT ANCHOR is for the use of one person only. It is strictly forbidden to carry out work If there are any doubts to the safety of the AVANTI if the person is in unfit mental or physical condition. - Page 26 AVANTI LIFT ANCHOR is tested and approved only picture below. to be installed on AVANTI lift. AVANTI LIFT ANCHOR made from AISI 304 Steel has to be screwed with two 2. Torque the nuts with 15 N·m (11 lb·ft).
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Page 27: Inspection And Maintenance Checklist
No (Replace) capital letters: Date: If the AVANTI LIFT ANCHOR is found not OK, it must be removed / replaced by a new AVANTI LIFT ANCHOR! The result of the periodic examination must be recorded in the Registration form of anchor. - Page 28 7. Registration form of anchor Identification no.: Avanti Wind System Technology, S.L. Calle Ángeles (Los), Num. 88 Avanti lift Anchor Pol. Industrial Centrovía 50198 Muela (La) - (Zaragoza)-Spain P: +34 976 149524 Date of purchase: Date first put into service:...
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Page 29: Changelog
Changelog Version Date [mm/yyyy] Description 01.01 02/2018 Service Lift Installation and maintenance Manual Model Octopus L95 HD 01.02 10/2018 Added caution in section 3.5.1 EC Certificate updated 02.01 03/2019 Manufacturer updated to Avanti Wind Systems Technology, S.L. 03.01 07/2019 EC Certificate updated... - Page 32 www.avanti-online.com...
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