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Avanti OCTOPUS L95 Original Instructions Manual

Service lift
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Original instructions
AVANTI SERVICE LIFT
Installation and Maintenance Manual
Model Service Lift OCTOPUS L95
AT00012570 OCTOPUS installation CE 2nd EN R2.indd 1
10/18/2018 8:55:06 AM

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Summary of Contents for Avanti OCTOPUS L95

  • Page 1 Original instructions AVANTI SERVICE LIFT Installation and Maintenance Manual Model Service Lift OCTOPUS L95 AT00012570 OCTOPUS installation CE 2nd EN R2.indd 1 10/18/2018 8:55:06 AM...
  • Page 2 CE certificate for Octopus L95 : AT00012570 OCTOPUS installation CE 2nd EN R2.indd 2 10/18/2018 8:55:06 AM...
  • Page 3 Avanti Wind Systems Limited P: +44 0 1254 399923 Avanti Wind Systems, Inc P: +1 (262) 641 9101 India Avanti Wind Systems India (P) Ltd P: +91 95 00 173 492 Brazil Avanti Brasil Sistema Eólicos LTDA P: +55 85 9 9955-0090 Manufactured Under Process Patent NO.8,499,896.

  • Page 4: Table Of Contents

    Appendix E: Service tool kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 AVANTI Service Lift for Wind Turbines AT00012570 OCTOPUS installation CE 2nd EN R2.indd 4...

  • Page 5: Limited Warranty

    HEREBY EXCLUDED TO THE MAXIMUM of the Product. The sole and exclusive remedy EXTENT PERMITTED BY APPLICABLE LAW and the entire liability of Avanti under this AND ARE EXPRESSLY DISCLAIMED BY limited warranty, shall be, at the option of AVANTI. IF, PURSUANT TO ANY APPLICABLE...

  • Page 6: Introduction

    Additional copies are available from the manufacturer upon request. This manual, including, but not limited to, measurements, procedures, components, descriptions, instruc- tions, recommendations and requirements, is subject to change without prior notice. Please check Avanti website/manuals for the latest revisions of the manuals.

  • Page 7: Cautions

    2.4 Terms and definitions Terms Definitions Person who has gone through the relevant training associated with the scheduled task from Avanti Certified technician or from a certified trainer and is in possession of a valid (non expired) certificate for the task.

  • Page 8: Installation

    Depending of travel path, dimension may need to be larger in order to avoid collisions of travelling cable pulley with platforms. Other dimensions are possible upon request and design verification by AVANTI. For Octopus L95 trapped key or guard locking or electrical switch monitoring system. The WTG manufacturer shall put in place any other...

  • Page 9: Cautions

    3.2 Cautions 6. Mount fixing set for transport to prevent lift from mov- Prior to installation, ensure that: ing during transport of tower section. • Building sections involved will be able to withstand the 7. The tower sections shall be transported to the wind service lift loads.

  • Page 10: Traction Wire Rope

    6. Feed cable through pulley until it is positioned 2 cm disassemble in reverse order and dispose. from service lift wire rope bushings. AVANTI Service Lift for Wind Turbines AT00012570 OCTOPUS installation CE 2nd EN R2.indd 10 10/18/2018 8:55:07 AM...

  • Page 11: Maintenance

    All inspections and service tasks made to the hoist and fall arrest device must be carried out by certified technicians. The relevant maintenance instructions are provided to each person during the training. 4.1 Recommended planning Avanti recommends the following maintenance planning: Frequency Performed by...

  • Page 12: Alternative Planning

    8 mm. wire ropes, the operation/s and the related total hours of use of this/these component/s, must be logged in the appropriate Inspection Appendix. AVANTI Service Lift for Wind Turbines AT00012570 OCTOPUS installation CE 2nd EN R2.indd 12 10/18/2018 8:55:07 AM...
  • Page 13 4.4.1 Cabin 4.4.4.1 Cleaning Inspect the cabin structure, joints, attachments and 1. Open the maintenance cover to access the wire ropes accessories. from inside the service lift. 2. Use a cloth to wipe off the old grease from the wire 4.4.2 Traction hoist ropes.
  • Page 14 1. Check that the guiding ladder does not show breaks, damages or corrosion, that is correctly AVANTI recommends to replace the traction and installed and that the locks and fixes are properly safety wire ropes after 250 hours of operation fastened.

  • Page 15: Repairs

    4.5 Repairs Repairs to traction hoist equipment must ONLY be performed by AVANTI, and only using original spare parts. If the gearbox oil needs to be replaced, use one of the lubricants specified below, corresponding to the temperature range in which the traction hoist equipment is used.

  • Page 16: Appendix A: Regulation Of Overload Limiter

    Regulation of overload limiter Verification and/or adjustment of the overload device on the service lift can only be done by a certified technician, who must have been instructed by AVANTI to perform this task. Avoid injury by strictly following the instructions! Required tools/material: •...
  • Page 17 1. Place the service lift on the lowest travel point without touching the floor 2. Insert the setup load (1) (from the table depending on the WTG height) in the cabin 3. Press and hold the UP button 1. Insert the tool (2) through the hole (3) 1.

  • Page 18: Appendix B: Inspection Checklist

    D.2 Danger The AVANTI LIFT ANCHOR is for the use of one If there are any doubts to the safety of the AVANTI person only. It is strictly forbidden to carry out work LIFT ANCHOR, or it isn’t proper fixed, deform or if the person is in unfit mental or physical condition.
  • Page 19 AVANTI LIFT ANCHOR is tested and approved only picture below. to be installed on AVANTI lift. AVANTI LIFT ANCHOR made from AISI 304 Steel has to be screwed with two 2. Torque the nuts with 15 N·m (11 lb·ft).
  • Page 20 Date: If the AVANTI LIFT ANCHOR is found not OK, it must be removed / replaced by a new AVANTI LIFT ANCHOR! The result of the periodic examination must be recorded in the Registration form of anchor. AVANTI Service Lift for Wind Turbines AT00012570 OCTOPUS installation CE 2nd EN R2.indd 24...

  • Page 21: Appendix C: Operation Log Sheet

    (S1.1r) Service Top railings with emergency nonslip surface top- limit switch Service anchor point Service tool kit is lighter than 25 kg. AVANTI Service Lift for Wind Turbines AT00012570 OCTOPUS installation CE 2nd EN R2.indd 26 10/18/2018 8:55:09 AM...
  • Page 22 E.4 WTG integration E.6 Installation requirements Service tool kit shall be assembled on bottom platform floor. Special attention shall be given to the integration of the service tool kit. 1. Position the preassembled structure over service lift roof. General integration 2.

  • Page 23: Rønnevangs Allé

    P: +49 (0) 41 21-7 88 85 – 0 · F: +49 (0) 41 21- 7 88 85-20 Spain Avanti Wind Systems SL · Poligono Industrial Centrovia Calle Los Angeles No 88 nave 1 · 50198 La Muela P: +34 976 149524 · F: +34 976 149508...

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