Cylinder Block Assembly Assembly - Isuzu C-240PW-28 Technical Manual

4 cylinder 2.4 liter nsn: 2815-01-350-2207
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3-32.3. Assembly.
a.
Use compressed air to thoroughly clean cylinder block interior and exterior, oil holes, and water jackets before
assembly.
b.
Install dowel pins and fittings if removed.
c.
Install new cylinder liners (15, FIGURE 3-111) as follows:
(1) Use clean diesel fuel to thoroughly clean cylinder liners and bores.
(2) Blow dry with compressed air.
It is most important that correct piston grade be used. Failure to select
correct piston grade will result in engine failure. Always measure cylin-
der bore and select correct piston grade.
Compressed air used for cleaning purposes will not exceed 30 psi (207
kPa). Use only with effective chip guarding and personal protective
equipment (goggles/shield, gloves, etc.).
Diesel fuel is flammable and toxic to eyes, skin, and respiratory tract.
Skin/eye protection required. Avoid repeated/prolonged contact. Good
general ventilation is normally adequate.
All foreign material must be carefully removed from cylinder liner and
bores before installation.
N O T E
N O T E
ARMY TM 9-2815-254-24
AlR FORCE TO 38G1-94-2
3-169

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