Flywheel And Housing Removal - Isuzu C-240PW-28 Technical Manual

ARMY TM 9-2815-254-24
AIR FORCE TO 38G1-94-1
Align idler gear setting mark X with crankshaft timing gear setting mark X-X".
j.
k. Align idler gear setting mark "Y" with camshaft timing gear setting mark "Y-Y".
I. Install thrust collar (2) on idler gear and shaft and secure with two screws (1). Tighten screws to 168 in-lbs
(19.0 Nm).
Install cylinder head, refer to paragraph 3-27.6.
m.
Install fuel injector pump, refer to paragraph 3-11.6.
n.
o. Install front gear cover, refer to paragraph 3-25.3.
Install oil pan, refer to paragraph 3-17.3.
p.
InstaII PCV system, refer to paragraph 3-20.3.
q.
r. Install water pump, refer to paragraph 3-7.4.
s. Install thermostat housing, refer to paragraph 3-6.4.
t. Install alternator, refer to paragraph 3-24.5.
u. Install flywheel housing, refer to paragraph 3-31.3.
v. Install starter, refer to paragraph 3-23.6.
w. Install fuel filter, refer to paragraph 3-9.4.
x. Install oil filter, refer to paragraph 3-14.3.
3-31. FLYWHELL AND HOUSING.
3-31.1. Removal.
a. Remove starter, refer to paragraph 3-23.1.
b. Block flywheel (3, FIGURE 3-107) with a piece of hard wood.
c. Remove four bolts (1) and washers (2) securing flywheel assembly (3) to basic flywheel (6). Remove flywheel
assembly (3)
d. Loosen six flywheel attaching bolts (4) a little at a time and in sequence shown in FlGURE 3-108.
3 - 1 5 8