Isuzu C-240PW-28 Technical Manual page 189

4 cylinder 2.4 liter nsn: 2815-01-350-2207
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c.
Remove bolts (4) and washers (5) securing right engine foot (7) and alternator mounting bracket (6); remove
foot and bracket.
d.
Remove small freeze plug (8) on rear of engine and using a punch, drive coolant duct (9) from cylinder block.
e.
Remove eight tappets (10) from block. If they are to be reused, tag them as to their location for use during
assembly.
f.
Remove camshaft bearings (11) using bearing remover/ installer (320905)
g.
Remove two screws (12) securing cover (13) to engine block; remove cover (13) and packing (14). Discard
packing.
h.
Remove cylinder liner (15) as follows:
(1) Insert cylinder liner remover (NU-7626) into cylinder block (from lower side) until it makes firm contact
with cylinder liner. Insert grip (7631) into cylinder liner remover.
Use care not to damage cylinder block upper face during cylinder liner
removal.
(2) Using an arbor press, slowly force cylinder liner from cylinder block.
i.
Remove plugs, caps, and freeze plugs only if necessary.
To remove rear camshaft bearing, remove freeze plug.
If cylinder liner is removed, it must be replaced.
N O T E
N O T E
ARMY TM 9-2815-254-24
AIR FORCE TO 38G1-94-2
3-163

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