Flywheel And Housing Inspection/Repair; Flywheel Bolt Loosening Sequence - Isuzu C-240PW-28 Technical Manual

4 cylinder 2.4 liter nsn: 2815-01-350-2207
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ARMY TM 9-2815-254-24
AIR FORCE TO 38G1-94-2
e.
Remove six bolts (4, FlGURE 3-107), flywheel washer (5), and basic flywheel (6) from crankshaft.
f.
Remove two bolts (7) securing flywheel housing to crankcase.
g. Remove (8), lockwasher (9), nut (10), three bolts (11), and three bolts (12) securing flywheel housing (13)
to engine block. Remove flywheel housing. Discard lockwasher (9).
h.
If necessary, remove two starter mounting studs (14), plug (15) and gasket (16). Discard gasket (16).
3-31.2. Inspection/Repair.
a.
Inspect ring gear (17, FIGURE 3-107) for broken, missing, or excessively worn gear teeth.
b.
Inspect flywheel housing (13) for cracks or other damage.
c.
Remove all traces of sealing compound (FORMAGASKET2) from mating surface of flywheel housing and
engine block.
d.
If ring gear (17) is damaged, replace it as follows:
(1) Using a hammer and chisel, strike around edges of ring gear (17) to remove it from basic flywheel (6).
3-160
FIGURE 3-108. Flywheel Bolt Loosening Sequence

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