Table of Contents
Related Manuals for Siemens SIMOTICS HV C
Summary of Contents for Siemens SIMOTICS HV C
- Page 1 For employment in zone 1 or zone 2 (IEC/EN 60079-10-1) II 2G Ex db e IIB T4 Gb 0102 Operating Instructions Installation Instructions Induction motor SIMOTICS HV C Type 1NB1402-2AA84-4CA0-Z Edition 06/2018 www.siemens.com/drives...
- Page 2 26.06.2018 15:34 V3.00...
- Page 3 Introduction Safety information Description Induction motor Preparations for use SIMOTICS HV C Type 1NB1402-2AA84-4CA0-Z Assembly Electrical connection Operating Instructions Installation Instructions Commissioning Operation Maintenance Spare parts Disposal For employment in zone 1 or zone 2 (IEC/EN Service and Support 60079-10-1)
- Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
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Page 5: Table Of Contents
Torsional loading of the drive train due to faults in the electrical supply........25 4.10 Switching high-voltage motors....................25 4.11 Machines without final paint coating..................26 4.12 Thermal protection.........................26 4.13 Transport and storage......................27 4.13.1 Transport markings........................27 4.13.2 Checking the delivery......................27 4.13.3 Attaching the rotor shipping brace..................28 SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... - Page 6 Terminal boxes with type of protection "Ex e/Ex eb" .............58 6.2.7 Connecting the grounding conductor..................59 Inserting and routing the cables.....................60 6.3.1 Connecting the machine for a specific direction of rotation............60 6.3.2 Tightening torques for cable glands ..................61 SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018...
- Page 7 Inspections in the event of faults....................80 8.9.2 Electrical faults........................81 8.9.3 Mechanical faults........................82 8.9.4 Roller bearing faults.......................82 Maintenance...............................85 Safety instructions for maintenance..................85 Maintenance for machines with type of protection "Ex d/Ex db" ...........85 Inspection and maintenance....................86 SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018...
- Page 8 Dismantling the machine......................108 11.4 Disposal of components.......................108 Service and Support..........................111 Technical data and drawings........................113 Tightening torques for screw and bolt connections..............113 Quality documents............................115 Declaration of incorporation of partly completed machinery..........115 Declaration of conformity.....................131 SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018...
- Page 9 Figure 5-2 Balancing type on the drive-end side..................47 Figure 6-1 Water drip loop..........................56 Figure 10-1 Terminal box 9-103 472.60.......................103 Figure 10-2 Auxiliary terminal box 9-106A 202.05..................104 Figure 10-3 Auxiliary terminal box 9-106B 122.06..................105 SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018...
- Page 10 Table of contents SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018...
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Page 11: Introduction
– Lists on the second level are hyphenated. Note A Note is an important item of information about the product, handling of the product or the relevant section of the document. Notes provide you with help or further suggestions/ideas. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 12: Compiling Personal Documents
Using the "Documentation" function, you can efficiently compile your own plant or system documentation. The "Documentation" compiled in a specific language can also be automatically exported in one of the other available languages. The full functionality is only available for registered users. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 13: Safety Information
An explosion can result that can lead to death, serious injury or material damage. ● Only commission the machine if it has been absolutely confirmed that the plant or system is in full conformance with the valid directive. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 14: The 5 Safety Rules
● General safety regulations applicable in the country where the machine is deployed. ● Manufacturer-specific and application-specific regulations ● Special agreements made with the operator ● Separate safety instructions supplied with the machine ● Safety symbols and instructions on the machine and its packaging SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... - Page 15 ● Read the information in these operating instructions and the product information supplied by the manufacturer. ● Observe the relevant safety regulations and wear the personal protective equipment specified. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018...
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Page 16: Use In Hazardous Zones And Areas
Standard GB 3836. If a third-party certification is available for the machine, then carefully comply with the technical data defined in it and any special conditions. The certificate must be available before commissioning. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 17: Electrostatic Sensitive Devices
Electrostatic discharge poses a potential ignition source. Dangerous electrostatic charges can occur, for example as a result of mechanical friction, flowing air that contains particles - or persons that are not appropriately grounded, e.g. when carrying out maintenance or cleaning work. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 18: Electromagnetic Compatibility
● Protect the personnel working in the plant by taking appropriate measures, such as erecting identifying markings, safety barriers and warning signs and giving safety talks. ● Observe the nationally applicable health and safety regulations. ● Do not carry any magnetic or electronic data media. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 19: Description
Machine design The regulations and standards used as the basis to design and test this machine are stamped on the rating plate. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 20: Table 3-1 Machine Design
A shaft-mounted fan moves the cooling air in the primary circuit. Movement of the cooling air in the secondary circuit is driven by a shaft-mounted fan. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... - Page 21 Such evidence is not available for paint systems that are non- standard or specifically requested by customers. Take into consideration that the provided evidence is not valid for repaintings. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018...
- Page 22 Description SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018...
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Page 23: Preparations For Use
● Install an interlock circuit that switches off the anti-condensation heating once the main machine is switched on. ● Only switch on the anti-condensation heating after the machine has been switched off. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 24: Noise Emission
● Configure and match the system consisting of the foundation and machine set in such a way that no system resonances can arise and result in the permissible vibration levels being exceeded. ● The vibration values according to DIN ISO 10816-3 must not be exceeded. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 25: Torsional Loading Of The Drive Train Due To Faults In The Electrical Supply
20%) while the machine is starting up: Table 4-1 Power limits Rated voltage V Power limit 3 kV 750 kW 6 kV 1500 kW 10 kV 2500 kW See also Prior to commissioning (Page 69) SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 26: Machines Without Final Paint Coating
The phase current is 0.58 times the rated machine current. Any thermal machine protection via direct temperature monitoring to be used in addition to the machine circuit breaker is specified on the rating plate if required. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 27: Transport And Storage
● Report any apparent transport damage to the delivery agent immediately. ● Immediately report any apparent defects/missing components to your contact partner. These Operating Instructions are part of the scope of delivery; keep them in a location where they can be easily accessed. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 28: Attaching The Rotor Shipping Brace
If the load handling attachments and lifting gear are damaged or not correctly secured, the machine may be dropped during lifting. This can result in death, serious injury or material damage. ● Inspect the load handling attachments and lifting gear before use. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 29: Lifting And Transportation
● If adapter flange and adapter plates are also supplied, then lift them and transport these parts separately. The load suspension equipment for the motor is not rated for lifting the motor with mounted adapter flange is or adapter plates SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... - Page 30 ● Do not remove the factory-fitted load suspension device. In operation, the load- suspension device must remain screwed in. ● If you do remove the load-suspension device, then seal the holes so that they are airtight. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018...
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Page 31: Securing The Rotor
– Do not remove the rotor shipping brace until the machine is in a vertical position. – If a machine has to be transported in a horizontal position, the rotor must be fixed in position before the machine is turned onto its side. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... - Page 32 Roller bearing or journal bearing machine with Machine with journal bearings without a coupling coupling Machine with journal bearings without a coupling Roller bearing machine without coupling (sleeve ① ② with shaft clamp lock , shaft screw and washer SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018...
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Page 33: Working On The Underside Of The Machine
NOTICE Bearing seizure damage if incorrectly stored If storage conditions are inappropriate there is a risk of bearing seizure damage. Resulting damage can include scoring (brinelling) and corrosion. ● Follow the storage guidelines. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... - Page 34 ● The ground must be sufficiently strong. Prevent the machine from sinking into the ground. ● Covers or tarpaulins used to protect the equipment against the weather must not make contact with the surfaces of the equipment. Otherwise air circulation under the stored items will be prevented. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018...
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Page 35: Storing Machines Together With The Driven Machine
● Fill the terminal boxes of the machines with a substance that will absorb moisture, e.g. Branogel. ● Store the machines in a dry, dust-free room where the temperature is controlled. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... - Page 36 Use the feather key as a reference point, if present. 4. Replace the corrosion protection. 5. Reattach the rotor shipping brace, if present. 6. Pack the machine again. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018...
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Page 37: Storage For Longer Than Two Years
● Completely package the machine again, also see "Preserving the machine before it is stored". Preparing for commissioning and commissioning Commissioning may only be carried out by appropriately trained personnel of the manufacturer or those authorized by the manufacturer. Contact the Service Center regarding this topic. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 38: Protection Against Corrosion
If you connect two motors in series for "tandem operation", install an insulated coupling between the motors; this coupling should satisfy series of standards GB 25286 or the regulations that apply in the country where the equipment is installed. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 39: Assembly
Substantial modifications to the machine are not permitted – or may only be performed by the manufacturer. Otherwise an explosion can occur in an explosive atmosphere. This can result in death, serious injury or material damage. ● If necessary, please contact the service center. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 40: Preparations For Installation
It is therefore important to check the insulation resistance and the polarization index at the following times: ● Before starting up a machine for the first time ● After an extended period in storage or downtime ● Within the scope of maintenance work SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 41: Testing The Insulation Resistance And Polarization Index
Convert the measured insulation resistances in accordance with the formula to the reference temperature of 40° C. This thereby ensures that the minimum values specified can be compared. 5. Read out the insulation resistance one minute after applying the measuring voltage. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 42: Table 5-1 Stator Winding Insulation Resistance At 40° C
In this case, doubling or halving the insulation resistance at a temperature change of 10 K is used as the basis. ● The insulation resistance halves every time the temperature rises by 10 K. ● The resistance doubles every time the temperature falls by 10 K. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... - Page 43 Limit values of the anti-condensation heating insulation resistance The insulation resistance of the anti-condensation heating with respect to the machine housing should not be lower than 1 MΩ when measured at 500 V DC. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018...
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Page 44: Prepare The Mating Faces For A Flange Connection
● Only connect lubrication tubes, shock-pulse measurement sensor, bearing cover, etc. with other motor parts or the motor ground with the appropriate insulation. Cylindrical roller bearing: Insulated shaft Deep-groove ball bearing: Insulated bearing Figure 5-1 Schematic diagram: Bearing insulation SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 45: Lift The Machine To Where It Will Be Installed, And Position It
● Measure the radial and axial eccentricity ● Position the machine If you are not familiar with the prescribed measures and procedures, make use of the services offered by the Service Center (Page 111). SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 46: Removing The Rotor Shipping Brace
Failure to fit the rotor shipping brace can result in damage to the bearings while the machine is being turned onto its side. ● Fix the rotor in place before you turn the machine into a horizontal position. See also Securing the rotor (Page 31) SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 47: Mounting The Output Elements
The output element must be pulled on in one continuous operation using the front thread holes in the shaft or pulled on by hand. – Do not strike it with a hammer, as this would damage the bearings. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 48: Lifting The Machine
● If adapter flange and adapter plates are also supplied, then lift them and transport these parts separately. The load suspension equipment for the motor is not rated for lifting the motor with mounted adapter flange is or adapter plates SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... - Page 49 ● Do not remove the factory-fitted load suspension device. In operation, the load- suspension device must remain screwed in. ● If you do remove the load-suspension device, then seal the holes so that they are airtight. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018...
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Page 50: Working On The Underside Of The Machine
Do not use metal tools. Do not use metal objects such as scrapers, spatulas, or plates to remove the anti-corrosion protection, as this could damage the surfaces of the machine parts. ● Lightly oil the depreserved surfaces. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 51: Setting Down The Machine
● The anti-corrosion protection paint has been removed from the mating faces, such as the machine mounting feet, flange, ... Setting down the machine Set down the machine slowly and carefully at the installation location to avoid any impact. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 52: Installing The Machine
Values for the foundation forces can be found in the "Technical Data and Drawings" section. See also Technical data and drawings (Page 113) SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 53: Preconditions For Smooth, Vibration-Free Operation
Lowering too quickly risks damaging the centering. 4. If necessary, rotate the machine into the right position so that the clearance holes in the flange are central to the tapped holes. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 54: Axial And Radial Forces At The Second Shaft Extension
5. Make sure that there are no loose parts on or in rotating machine elements. Observe any feather keys that may be located in free shaft ends. Record all of the installation work that was carried out. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 55: Electrical Connection
Take the following criteria into account when selecting the connecting cables: ● Rated current ● Rated voltage ● Where necessary, the service factor ● System-dependent conditions, such as ambient temperature, routing type, cable length etc. ● Configuration notes SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 56: Route The Cable With An Appropriate Loop So That Water Can Drip Off
Index for winding start (1) or end (2) or if there is more than one connection per winding x Additional indices for cases in which it is obligatory to connect parallel power feed cables to several terminals with otherwise identical markings SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 57: Routing The Cable Into The Terminal Box
● Use only filler plugs with type of protection "Ex d/Ex db" that have been tested and certified in accordance with IEC / EN 60079-1 to plug holes that will not be used. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 58: Terminal Boxes With Type Of Protection "Ex E/Ex Eb
● Correctly close unused threads or holes, maintaining the IP degree of protection. The IP degree of protection is stamped on the rating plate. ● Replace any unused cable glands by certified screw plugs. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 59: Connecting The Grounding Conductor
● Use the connecting terminals designated for the grounding conductor in the terminal box. ● Ensure that the connecting surface is bare and is protected against corrosion using a suitable substance, e.g. acid-free Vaseline. ● Arrange the flat washer and spring washer under the screw head. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 60: Inserting And Routing The Cables
The technical data stipulate the following with respect to the motor connection: ● Direction of rotation ● The number and arrangement of the terminal boxes ● The circuit and connection of the motor winding SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 61: Tightening Torques For Cable Glands
If you want to operate the machine in the opposite direction to the direction stated in the order, please consult your contact partner at Siemens. Directions of rotation, which may be required for an application in a particular plant or system, are not shown on the rating plate. -
Page 62: Cable Ends With Wire End Sleeves
This can trigger ignition of an explosive mixture. This can result in death, serious injury or material damage. ● Insert only one conductor end into each end sleeve. Attach the end sleeve correctly. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 63: Connecting Aluminum Conductors
Align the cable entry support and the cable entry plate to the terminal box enclosure so that the sealing surface between the terminal box and the terminal box cover form a flat face. There must be no steps in the sealing area. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 64: Finishing Connection Work
Take the following criteria into account when selecting the connecting cables for the auxiliary circuits: ● Rated current ● Rated voltage ● System-dependent conditions, such as ambient temperature, routing type, etc. ● Requirements according to IEC/EN 60204‑1 ● Requirements according to GB 3836.15 SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 65: Selecting Cables
5. Fit the cable entry plate. 6. Make sure that the seal on the screwed sockets for the cable glands satisfies the degree of protection. See also Technical data and drawings (Page 113) SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 66: Degree Of Protection Of The Auxiliary Terminal Box
If blue connection terminals are installed for sensors, you must connect them to certified intrinsically safe circuits. This can otherwise result in damage. Ensure that you also observe the additional requirements in GB 3836.15 for intrinsically safe equipment and the associated connecting cables. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 67: Installing Intrinsically Safe Circuits
The intrinsically safe circuits are safely galvanically isolated from all non-intrinsically safe circuits up to a peak value for the rated voltage of 1000 V. Please refer to the additional plate on the machine for the maximum values for "intrinsically safe power circuits". SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 68: Internal Equipotential Bonding In The Auxiliary Terminal Box
2. Close the auxiliary terminal box using the cover supplied for this purpose. See section "Tightening torques for screw and bolt connections (Page 113)" for the tightening torque of the fixing bolts for the cover. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 69: Commissioning
● All touch protection measures for moving and live parts have been taken. Electrical connection ● The grounding and equipotential bonding connections have been made correctly. ● The machine is connected so that it rotates in the direction specified. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... - Page 70 ● If you are using vacuum circuit breakers and vacuum contactors, use an appropriate surge suppressor, such as the Siemens 3EF (zinc oxide varistor with spark gap). ● An additional RC arrester (resistor and capacitor connected in series) makes sense at unfavorable operating points/under unfavorable line supply conditions.
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Page 71: Insulation Resistance And Polarization Index
If this is not done, the grease will clog and the bearings will overheat. ● Continually check the bearing temperature rise. When using the specified grease quality, for a maximum room temperature of 40 °C, the maximum bearing temperature rise is 80 K. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 72: Test Run
2. If the machine is running smoothly and evenly, switch on the cooling equipment. Continue to observe the machine for a while in no-load operation. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 73: Overvoltages When Switching High-Voltage Motors
● During operation, observe the vibration values in accordance with DIN ISO 10816‑3. Overvoltages when switching high-voltage motors When commissioning high-voltage motors or switchgear for high voltage motors from 3 kV and above, surge voltages can occur while starting. This can damage the machine. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... - Page 74 ● Avoid shutting down the machine during startup by, for instance, checking for errors in the starting control or for excessively sensitive protection settings. ● Keep shutdowns during startup for checking the direction of rotation or other tests to an absolute minimum. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018...
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Page 75: Operation
● First switch off and disconnect the machine if you must remove covers. Comply with the "Five safety rules": ● Only remove the covers when the rotating parts have come to a complete standstill. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... - Page 76 ● Never touch machine parts during operation. ● Allow the machine to cool down before starting work. ● Check the temperature of parts before touching them. If required, wear suitable protective equipment. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018...
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Page 77: Switching On With The Anti-Condensation Heating Active
3. If this is possible using the available measuring equipment, check the bearing and stator winding temperatures. Regreasing roller bearings Refer to the regreasing instructions for the roller bearings on the lubricant plate. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 78: Switching On Again After An Emergency Switching-Off
● If the controller does not do this automatically, switch on any anti-condensation heating during stoppages. This will avoid the formation of condensation. ● Observe the specifications on the anti-condensation heating plate in this regard. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 79: Avoidance Of Damage To Roller Bearings During Stoppages
● Within the scope of maintenance work The following information is provided regarding the state of the winding insulation: ● Is the winding head insulation conductively contaminated? ● Has the winding insulation absorbed moisture? SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 80: Decommissioning The Machine
Decommissioning the machine (Page 80) Faults 8.9.1 Inspections in the event of faults Natural disasters or unusual operating conditions, such as overloading or short circuit, are faults that overload the machine electrically or mechanically. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 81: Electrical Faults
Winding short circuit or phase short cir‐ Determine the winding resistances and insulation cuit in stator winding resistances. Carry out repair work after consulta‐ tion with the manufacturer. Incorrect direction of rotation Check the connection. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 82: Mechanical Faults
Grease the bearings as instructed. Bearing canted Contact the Service Center. Insufficient bearing play Contact the Service Center. Excessive bearing play Contact the Service Center. Bearing corroded Replace the bearing. Check the seals. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... - Page 83 Too much grease in bearing Remove surplus grease. Wrong grease in the bearing Use the correct grease. Friction marks on raceway Replace the bearing. Brinelling or scoring Replace the bearing. Avoid any vibration at standstill SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018...
- Page 84 Operation 8.9 Faults SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018...
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Page 85: Maintenance
● Dismantling machines with flameproof enclosures ● Connection work carried out in the terminal box The operations must be identified by an additional repair plate carrying the following information: ● Date ● Company carrying out repair SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 86: Inspection And Maintenance
● Perform maintenance work on the machine only when it is stopped. The only operation permissible while the machine is rotating is regreasing the rolling bearings. ● When performing maintenance work, comply with the five safety rules (Page 14). SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... - Page 87 ● Securely attach all loose parts again once you have completed the maintenance procedures. ● Carefully remove any dirt. Note Operating conditions and characteristics can vary widely. For this reason, only general intervals for inspection and maintenance measures can be specified here. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018...
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Page 88: Working On Machines With Type Of Protection "Ex D/Ex Db
Inspections in the event of faults Natural disasters or unusual operating conditions, such as overloading or short circuit, are faults that overload the machine electrically or mechanically. Immediately perform an inspection after such faults. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 89: First Service After Installation Or Repair
(*) This check can be made at standstill or when running. ● If you detect any deviations during the inspection, you must rectify them immediately. They may otherwise cause damage to the machine. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 90: Assessing The Rolling Bearings
Mobilux EP3 OMV Signum L3 SKF LGMT 3 Shell Gadus S5 V42P 2.5 Currently no comparable grease with Dm*n≥1,000,000 is known. Aeroshell Gadus S7 Shell Gadus S5 V100 2 Exxon Mobil Mobilith SHC 100 SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 91: Removing Spent Grease
If the specifications on the lubricant plate are observed, the spent grease chamber will provide capacity for a calculated service life of at least 40 000 operating hours, approx. five years. When the spent grease chamber is full, the spent grease must be removed prior to SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 92: Cleaning Cooling Air Ducts And Passages
● Clean the cooling air ducts through which the ambient air flows. 9.3.9 Maintaining the anti-condensation heating The anti-condensation heating is maintenance-free. If it is defective, it can be replaced. In this case, please contact the Service Center (Page 111). SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 93: Maintaining Terminal Boxes
The paint applied must conform to the requirements to avoid electrostatic charging, see EN 60079-0. The repair of painted surfaces of the non-conductive paint coating up to a nominal coating thickness of 350 μm was investigated and is acceptable. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 94: Repainting
● Comply with the applicable national and sector-specific regulations. ● When using the machine within the European Union, comply with the specifications laid down in EN 50110‑1 regarding safe operation of electrical equipment. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... - Page 95 The operations must be identified by an additional repair plate carrying the following information: ● Date ● Company carrying out repair ● Type of repair ● Reference number of the repair technician regarding repair work SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018...
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Page 96: Prepare Servicing Work
Improper servicing work can damage the machine. This can cause damages and/or faults which can result in eventual or immediate death, serious injury, or property damage. ● Properly assemble or disassemble the machine. ● Use only suitable tools and equipment. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 97: Checking All Screw Connections
3. Observe existing retaining components and retain them for the reassembly. Assembly Proceed in the reverse order to assemble the fan cowl. 1. Position the fan cowl and tighten the fixing screws. 2. Ensure that the retaining components are undamaged and correctly installed. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 98: External Fan
● After any inspection and work carried out on the fan, check that the gap between the air inlet nozzle and the fan impeller is radially approximately 2 mm around the complete circumference. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 99: Bearings
2. Press the Gamma ring onto the shaft by applying constant and uniform pressure. When required, use an appropriate mounting tool. Position the Gamma ring so that there is a play of 1 mm with respect to the flat surface of the bearing cover. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 100: Seal The Motor
5. Retighten the fixing screws of the cover after the liquid sealant has set. Note If you have any questions, contact the Service Center. See also Service and Support (Page 111) SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 101: Spare Parts
● Commercially available equivalent standard parts such as screws and bolts may be used. 10.2 Ordering spare parts via the Internet You can use "Spares on Web" to determine the order numbers for motor spare parts quickly and easily. Spares on Web (https://www.sow.siemens.com/). SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... - Page 102 Spare parts 10.2 Ordering spare parts via the Internet See also Guide for Spares on Web (http://support.automation.siemens.com/WW/news/en/25248626) Terminal box If several terminal boxes are mounted on the machine, please also indicate the type designation of the terminal box in addition to details of part designation and part number according to the legend, as well as type and serial number of the motor when ordering spare parts.
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Page 103: Main Terminal Box, Type 9-103 472.60
Lower part of housing 22.10 Round terminal 20.22 Upper part of housing 22.39 Neutral point connection 20.28 Seal 22.73 Clamping lug for grounding 20.50 Cable entry plate 22.77 Fixing lug for equipotential bonding 20.58 Seal SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 104: Auxiliary Terminal Box Type 9-106A 202.05
10.4 Auxiliary terminal box type 9-106A 202.05 10.4 Auxiliary terminal box type 9-106A 202.05 Figure 10-2 Auxiliary terminal box 9-106A 202.05 For information about spare parts for the auxiliary terminal box, please contact your Service Center (Page 113). SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 105: Auxiliary Terminal Box Type 9-106B 122.06
10.5 Auxiliary terminal box type 9-106B 122.06 10.5 Auxiliary terminal box type 9-106B 122.06 Figure 10-3 Auxiliary terminal box 9-106B 122.06 For information about spare parts for the auxiliary terminal box, please contact your Service Center (Page 111). SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... - Page 106 Spare parts 10.5 Auxiliary terminal box type 9-106B 122.06 SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018...
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Page 107: Disposal
4. Remove all liquids such as oil and cooling liquids. Collect the liquids separately and dispose of them in a professional manner. 5. Detach the machine fixings. 6. Transport the machine to a suitable location for disassembly. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... -
Page 108: Dismantling The Machine
● Coolant additives such as inhibitors, antifreeze or biocides Dispose of the separated components according to local regulations or via a specialist disposal company. The same applies for cloths and cleaning substances which have been used while working on the machine. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... - Page 109 ● Wooden packaging for sea transport consists of impregnated wood. Observe the local regulations. ● The foil used for water-proof packaging is an aluminum composite foil. It can be recycled thermally. Dirty foil must be disposed of via waste incineration. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018...
- Page 110 Disposal 11.4 Disposal of components SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018...
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Page 111: Service And Support
(www.siemens.com/yourcontact) Siemens Support for on the move You can obtain optimum support anywhere you go using the "Siemens In‐ dustry Online Support” app. The app is available for Apple iOS, Android and Windows Phone. SIMOTICS HV C 1NB1402-2AA84-4CA0-Z... - Page 112 Service and Support SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018...
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Page 113: Technical Data And Drawings
Table B-1 Tightening torques for bolted connections with a tolerance of ±10%. Case 1080 1700 2600 4200 1200 2000 3100 4700 7500 SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... - Page 114 Non-standard tightening torques Different tightening torques for electrical connections and bolted connections for parts with flat seals or insulating parts are specified in the relevant sections and drawings. See also Securing the rotor (Page 31) SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018...
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Page 115: Quality Documents
You should also file the documents that will only be handed over to you at a later time due to the process required. You can find general quality documents here: https://support.industry.siemens.com/cs/ww/de/ps/24705/cert (https://support.industry.siemens.com/cs/ww/en/ps/24705/cert) Declaration of incorporation of partly completed machinery SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... - Page 116 Quality documents C.1 Declaration of incorporation of partly completed machinery SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018...
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Page 131: Declaration Of Conformity
Declaration of conformity SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... - Page 132 Quality documents C.2 Declaration of conformity SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018...
- Page 134 Toto prohlášení potvrzuje shodu s uvedenými směrnicemi, neznamená však záruku jakosti nebo trvanlivosti. Musí být dodržovány bezpečnostní pokyny uvedené v doprovodné dokumentaci tohoto produktu. PD LD Copyright (Ó) SIEMENS AG 2018 All rights reserved Seite 2 von 15...
- Page 135 Käesolev deklaratsioon on vastavuse tõend mainitud direktiivi(de)ga, kuid ei hõlma mitte mingisugust garantiid ega vastupidavuskvaliteeti. Tuleb järgida tootega kaasapandud dokumentatsioonis esitatud ohutusjuhiseid. PD LD Copyright (Ó) SIEMENS AG 2018 All rights reserved Seite 3 von 15...
- Page 136 Esta declaración certifica el cumplimiento de las directivas mencionadas pero no garantiza las características ni la durabilidad. Deben observarse las consignas de seguridad de la documentación de producto suministrada PD LD Copyright (Ó) SIEMENS AG 2018 All rights reserved Seite 4 von 15...
- Page 137 Questa dichiarazione certifica la conformità con le Direttive citate, non costituisce però alcuna garanzia di caratteristiche di prodotto oppure di durata. Le avvertenze di sicurezza riportate nella documentazione di prodotto allegata devono essere rispettate. PD LD Copyright (Ó) SIEMENS AG 2018 All rights reserved Seite 5 von 15...
- Page 138 šios atitikties deklaracijos dalis. Ši deklaracija patvirtina atitikimą nurodytai (-oms) direktyvai (-oms), tačiau negarantuoja kokybės ar atsparumo. Būtina laikytis pridedamoje gaminio dokumentacijoje pateiktų saugos nurodymų. PD LD Copyright (Ó) SIEMENS AG 2018 All rights reserved Seite 6 von 15...
- Page 139 Din id-dikjarazzjoni tiċċertifika l-konformità mad-Direttiva/i indikat/i iżda ma tiggarantix il-kwalità tal-prodott jew kemm idum iservi. L-istruzzjonijiet tas-sikurezza fid-dokumentazzjoni tal-prodott għandhom jiġu osservati. PD LD Copyright (Ó) SIEMENS AG 2018 All rights reserved Seite 7 von 15...
- Page 140 Denne erklæringen bekrefter at produktet er i overensstemmelse med det angitte direktivet (de angitte direktivene), men er ingen garanti for kvalitet eller levetid. Sikkerhetshenvisningene i den medfølgende produktdokumentasjonen må følges. PD LD Copyright (Ó) SIEMENS AG 2018 All rights reserved Seite 8 von 15...
- Page 141 A presente declaração atesta a conformidade com a(s) Diretiva(s) mencionada(s), no entanto, não constitui uma garantia de qualidade ou durabilidade. Respeitar as indicações de segurança da documentação do produto juntamente fornecida. PD LD Copyright (Ó) SIEMENS AG 2018 All rights reserved Seite 9 von 15...
- Page 142 Toto prehlásenie osvedčuje zhodu s uvedenými smernicami, neznamená však záruku vlastností alebo trvanlivosti. Dodržiavajte bezpečnostné pokyny podľa dodanej dokumentácie k výrobku. PD LD Copyright (Ó) SIEMENS AG 2018 All rights reserved Seite 10 von 15...
- Page 143 Tämä vakuutus todistaa yhdenmukaisuuden mainittujen direktiivien kanssa, mutta se ei anna takuuta ominaisuuksista tai kestävyydestä. Tuotteen mukana toimitettavan dokumentaation turvallisuusohjeita on noudatettava. PD LD Copyright (Ó) SIEMENS AG 2018 All rights reserved Seite 11 von 15...
- Page 144 Această declaraţie atestă conformitatea cu directiva sau directivele menţionate, însă nu implică o garanţie a calităţii sau durabilităţii. Se vor respecta instrucţiunile de siguranţă din documentaţia care însoţeşte produsul. PD LD Copyright (Ó) SIEMENS AG 2018 All rights reserved Seite 12 von 15...
- Page 145 Ova je izjava potvrda o usklađenosti s navedenim Direktivama, ali ne znači jamstvo kvalitete ili trajnosti. Morate se pridržavati sigurnosnih uputa u pripadajućoj dokumentaciji o proizvodu. PD LD Copyright (Ó) SIEMENS AG 2018 All rights reserved Seite 13 von 15...
- Page 146 NB 0158 1MV*45*-*****-**** 1NB*45*-*****-**** D***-450**-*** sleeve BVS 11 ATEX E 067 X NB 0158 1NC*45*-*****-**** anti-friction 1NB*45*-*****-**** BVS 17 ATEX E 083 X NB 0158 sleeve PD LD Copyright (Ó) SIEMENS AG 2018 All rights reserved Seite 14 von 15...
- Page 147 The assessment of our quality system was done by the following notified body: NB 0102: PTB, Physikalisch-Technische Bundesanstalt, Bundesallee 100, D-38116 Braunschweig NB 0158 DEKRA EXAM GmbH, Dinnendahlstraße 9, D-44809 Bochum Ende des Anhangs / End of Annex PD LD Copyright (Ó) SIEMENS AG 2018 All rights reserved Seite 15 von 15...
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Page 149: Additional Documents
The documentation for components from other manufacturers that are installed in the machine can be found in the separate part of the machine manual in "Additional documents". Operating instructions of Siemens components, such as temperature transducer SITRANS TR200/TR300 etc. can be downloaded from the Siemens Industry Online Support Portal. See also Sitrans in the Service &... - Page 150 Additional documents SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018...
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Page 151: Index
Centering flange, 53 Faults Checks to be carried out prior to commissioning, 69 Electric, 81 Clockwise, 61 Inspection, 81, 88 Connecting cables Roller bearings, 82 Selection, 55, 64, 65 Faults in operation, 76 SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018... - Page 152 Radial forces at the shaft extension, 54 Long-term storage, 36 Rating plate, 20 Re-commissioning, 80 Regreasing, 77 Removing spent grease, 92 Machine Repainting, 94 Mounting, 52 Repair setting down, 51 Initial inspection, 89 Residual risks, 23 SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018...
- Page 153 Temperature monitoring, 66 Stoppages, 78 Roller bearings, 79 Storage, 34, 35 Storage location, 34 Supplementary devices, 21 Switching off Anti-condensation heating, 78 Switching on, 72, 77 Switching overvoltages, 25, 70 System resonances, 24 SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018...
- Page 154 Index SIMOTICS HV C 1NB1402-2AA84-4CA0-Z Operating Instructions 06/2018...
- Page 155 AF Einbauerklärung Loher LDX (U157) AJ EC-Declaration of Conformity (U161)
- Page 156 Further Information www.siemens.com/drives Siemens AG Process Industries and Drives Postfach 48 48 90026 NÜRNBERG GERMANY...