Falcon F900 SERIES User, Installation And Servicing Instructions
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- User, installation and servicing instructions (58 pages) ,
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OPEN TOP & RANGES
DATE PURCHASED:
MODEL NUMBER:
SERIAL NUMBER:
DEALER:
SERVICE PROVIDER:
T100874
Published: 02/10/2015
F900 SERIES
User, installation and servicing instructions
G9042, G9042A,
G9084, G9084A, G9084B,
G90126, G90126A, G90126B,
G9184, G9184A, G9184B
Read these instructions before use
REV.4
1
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Related Manuals for Falcon F900 SERIES
Summary of Contents for Falcon F900 SERIES
- Page 1 F900 SERIES User, installation and servicing instructions OPEN TOP & RANGES G9042, G9042A, G9084, G9084A, G9084B, G90126, G90126A, G90126B, G9184, G9184A, G9184B Read these instructions before use DATE PURCHASED: MODEL NUMBER: SERIAL NUMBER: DEALER: SERVICE PROVIDER: T100874 REV.4...
- Page 2 Dear Customer, Thank you for choosing Falcon Foodservice Equipment. This manual can be downloaded from www.falconfoodservice.com Or scan here IMPORTANT: Please keep this manual for future reference. Falcon Foodservice Equipment HEAD OFFICE Wallace View, Hillfoots Road, Stirling. FK9 5PY. Scotland.
- Page 3 SYMBOLS• • SPANNER • SCREWDRIVER • COOKING OIL • GREASE • SPARK IGNITION • FLAME • WARNING • VIEWPORT • ALLEN KEY •IGNITER 3 ...
- Page 4 These instructions are only valid if the country code appears on the appliance. If the code does not appear on the appliance, refer to the technical instructions for adapting the appliance to the conditions for use in that country. Installation must meet national or local regulations.
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Page 5: Table Of Contents
CONTENTS 1.0 APPLIANCE INFORMATION ...................... 6 2.0 OPERATION .......................... 7 2.1 COMPONENT PARTS ....................... 7 2.2 CONTROLS .......................... 8 2.3 USING THE APPLIANCE ...................... 9 2.4 TURNING THE BURNERS OFF .................... 1 0 3.0 CLEANING AND MAINTENANCE .................... 1 0 3.1 HOB ............................ 1 0 3.2 OVEN ............................. 1 1 3.3 ... -
Page 6: Appliance Information
9.2 WIRE PAN SUPPORTS ...................... 2 8 10.0 FAULT FINDING ......................... 2 9 11.0 SPARE PARTS .......................... 3 0 12.0 SERVICING INFORMATION ...................... 3 1 1.0 APPLIANCE INFORMATION This appliance has been CE-marked on the basis of compliance with the relevant EU directives for the heat inputs, gas pressures and voltages stated on the data plate. A - Serial No B - Model No ... -
Page 7: Operation
2.0 OPERATION 2.1 COMPONENT PARTS A – Hob Control F – Oven Control B – 9.5 / 7kW Burner G – Drip Tray C – 4.2kW Burner H - Viewport D – Flue Capper I – Door E – Pan Support J - Shelf 7 ... -
Page 8: Controls
2.2 CONTROLS A – Zone Indicator B –Oven Pilot OFF C – Oven Pilot ON 8 ... -
Page 9: Using The Appliance
2.3 USING THE APPLIANCE 2.3.1 Before use, clean the appliance. See section 3.0. 2.3.2 Oven - Ignite the Pilot burners as shown. Push the knob in to turn. 2.3.3 Use temperature control knob to adjust temperature. 2.3.4 Caution: Opening the oven door will result in the escape of hot air. Care should be taken to avoid being burned by such action. -
Page 10: Turning The Burners Off
2.4 TURNING THE BURNERS OFF 2.4.1 Oven - Turn pilot knob to ‘OFF’ position. Look through the view port to make sure the pilot is off. 2.4.2 Hob – Turn control knob to “OFF” position. 3.0 CLEANING AND MAINTENANCE 3.1 HOB 3.1.1 At the end of each day or cooking period, turn off and cool down. -
Page 11: Oven
3.2 OVEN 3.2.1 Turn off and cool down. 3.2.2 Remove base tray, base plate and shelf hangers. 3.2.3 Clean oven chamber using soap and water. 3.2.4 Clean shelves and base tray using soap and water. 3.3 FLUE CAPPER 3.3.1 The flue capper can be removed for cleaning but must be replaced for use. -
Page 12: Specification
4.0 SPECIFICATION 4.1 TABLE A – Technical Data TABLE A Oven Injector Pilot Injectors 31.2 mbar Supply Pressure Inches w.g 14.9 11.6 20.1 mbar Operating Pressure Inches w.g 14.9 11.6 Open Top Rate Injector Pilot Injectors 0.41 0.25 Low Rate Screw mbar Supply Pressure... -
Page 13: Table B – Heat Input, G20 1
4.2 TABLE B – Heat Input, G20 Heat Inputs – G20 Burners HOB HOB Oven G9042 G9042A G9084 G9084A G9084B G90126 G90126A G90126B G9184 G9184A G9184B 13.7 27.4 32.7 41.1 51.7 45.5 34.9 40.2 Total Btu/hr 71,331 51,433 142,662 102,867 122,765 213,993... -
Page 14: Burner Configurations
4.4 BURNER CONFIGURATIONS - 9.5/7.0kW - 4.2kW 14 ... -
Page 15: Dimensions / Connection Locations
5.0 DIMENSIONS / CONNECTION LOCATIONS A – GAS INLET A – GAS INLET 15 ... -
Page 16: Installation
6.0 INSTALLATION 6.1 SITING / CLEARANCES CAUTION: WALLS CLOSER THAN 200mm TO THE APPLIANCE MUST BE NON COMBUSTABLE. IF SUITING THE NECESSARY CLEARANCES TO ANY CUMBUSTIBLE WALL MUST BE THE LARGEST FIGURE GIVEN FOR INDIVIDUAL APPLIANCES INSTRUCTIONS. 6.1.1 The oven flue discharges vertically through the hob rear. -
Page 17: Gas Supply & Connection
6.3 GAS SUPPLY & CONNECTION 6.3.1 Installation pipe work should be fitted in accordance with local / national standards. The pipe work must not be smaller than unit gas inlet connection, i.e. Rp¾ (¾” B.S.P.). If using flexible hosing, the hose must be sized to conform with the hose manufacturers specifications and must not exceed 1.5m. -
Page 18: Commissioning - Hob
6.5 COMMISSIONING – HOB 6.5.1 Remove control panel. (see 8.1) 6.5.2 Ensure line gas pressure is correct. (see 4.0) 6.5.3 Light pilots and ensure all stay lit. 6.5.4 Turn on burners. Ensure correct lighting occurs. 6.5.5 Check for flame stability. 6.5.6 Operate controls ensuring they turn smoothly. -
Page 19: Conversion
Adjust pressure of oven valve stated in section 4.1(see 8.10) Change gas type label. If supply pressure of G30 is 50mbar fit governor. Set to values stated in section 4.0. (see 8.11 for pressure adjustment of Falcon supplied governor) 19 ... -
Page 20: Servicing
8.0 SERVICING 8.1 CONTROL PANEL 8.1.1 Remove control panel as shown 8.2 INJECTOR (HOB) 20 ... -
Page 21: Pilot (Hob)
8.2.1 Remove injector as shown. Access from front or top of unit. 8.2.2 Clean injector. 8.2.3 After replacement, check burner performance.(ref 8.7) 8.3 PILOT (HOB) 8.3.1 Remove pilot assembly as shown. A – Assembly removal B – Pilot gas pipe C –... -
Page 22: Oven Door Removal
8.4 OVEN DOOR REMOVAL THE HINGE SPRING IS UNDER TENSION AND NO ATTEMPT SHOULD BE MADE TO REMOVE THE PINS WHEN THE DOOR IS OFF. 8.4.1 Turn off and cool down. 8.4.2 Open the door fully and push a Ø4mm pin into the hole on each hinge. ... -
Page 23: Injector (Oven)
8.4.4 Rotate hinge out of hinge aperture and lift door away. 8.4.5 Replace in reverse order. 8.5 INJECTOR (OVEN) 8.5.1 Remove oven base tray and plate (see 3.2) 8.5.2 Remove oven burner shield as shown above. ... -
Page 24: Pilot (Oven)
8.6 PILOT (OVEN) 8.6.1 Remove pilot components as shown. A – Thermocouple B – Pilot gas pipe C – Spark electrode D – Pilot bracket 8.7 AERATION (HOB) 8.7.1 Adjust ‘A’ for gas type used. 9.5/7kW Burner 4.2 kW Burner 24 ... -
Page 25: Gas Valve (Hob)
8.8 GAS VALVE (HOB) 8.8.1 Remove gas valve as shown. A – Thermocouple B – Pilot gas pipe C – Main gas pipe D – Valve clamp E – Low rate screw 8.8.2 Service valve as shown. 25 ... -
Page 26: Gas Valve (Oven)
8.9 GAS VALVE (OVEN) 8.9.1 Remove gas valve as shown. 8.9.2 Remove connections as shown. A – Gas in B – Gas out C – Spark electrode D – Thermocouple 26 ... -
Page 27: Pressure Adjustment
8.10 PRESSURE ADJUSTMENT 8.11 GOVERNOR This applies requires a governor for G30 with supply pressure of 50mbar. GOVERNOR SUPPLIED IS MAINTENANCE FREE. ENSURE THE BLUE DUST CAP COVERING THE VENT IS FITTED AND IN GOOD CONDITION 27 ... -
Page 28: Accessories
9.0 ACCESSORIES 9.1 GRIDDLE PLATE 9.1.1 The griddle plate should be placed on the pan supports as indicated below and must only be central on the front & rear burners. 9.1.2 The plate may require to be oiled before use. 9.2 WIRE PAN SUPPORTS 9.2.1 Wire pan supports should be fitted as indicated below... -
Page 29: Fault Finding
10.0 FAULT FINDING FAULT POSSIBLE CAUSES REMEDY Slow/Poor/No heating Valve pressure wrong Check pressure Burner ports blocked Check burner and clean Low mains gas pressure Check with gas supplier Gas supply isolated/off Restore supply Check with gas supplier Piezo oven igniter not Check for short in high Replace lead working... -
Page 30: Spare Parts
11.0 SPARE PARTS Main Spare Parts: Oven Valve Hob Valve Oven Injector G20 Oven Injector G30/G31 Hob Burner Injector G20 9.5kW Hob Burner Injector G30/G31 9.5Kw Hob Burner Injector G20 4.2kW Hob Burner Injector G30/G31 4.2kW ... -
Page 31: Servicing Information
12.0 SERVICING INFORMATION It is recommended to have a maintenance contract with a local service provider. SERVICELINE CONTACT: (UK only) Phone: +441438 363 000 Warranty Policy Shortlist For our warranty policy please go to www.falconfoodservice.com 31 ...
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