Falcon F900 Series User, Installation And Servicing Instructions
Induction counter tops
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Summary of Contents for Falcon F900 Series
- Page 1 F900 SERIES User, installation, and servicing instructions INDUCTION COUNTER TOPS (Jan 23 onwards) i9042, i9043, i9084, i9085 Read these instructions before use DATE PURCHASED: MODEL NUMBER: SERIAL NUMBER: DEALER: SERVICE PROVIDER: REV.3 T101082 Published: 10/02/2023...
- Page 2 Dear Customer, Thank you for choosing Falcon Foodservice Equipment. This manual can be downloaded from www.falconfoodservice.com or scan here. IMPORTANT: Please keep this manual for future reference. Falcon Foodservice Equipment HEAD OFFICE Wallace View, Hillfoots Road, Stirling, FK9 5PY, Scotland...
- Page 3 SYMBOLS •SPANNER • SCREWDRIVER • COOKING OIL • GREASE • • FLAME • WARNING • VIEWPORT SPARK IGNITION • •IGNITER ALLEN KEY...
- Page 4 • These instructions are only valid if the country code appears on the appliance. If the code does not appear on the appliance, refer to the technical instructions for adapting the appliance to the conditions for use in that country. •...
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Page 5: Table Of Contents
CONTENTS APPLIANCE INFORMATION ................6 OPERATION ....................7 COMPONENT PARTS .................. 8 CONTROLS ....................9 USING THE INDUCTION HOB ..............9 CLEANING AND MAINTENANCE ..............11 SPECIFICATION .................... 12 DIMENSIONS / CONNECTION LOCATION ..........13 INSTALLATION ....................14 SITING / CLEARANCES ................15 ELECTRICAL SUPPLY AND CONNECTION .......... -
Page 6: Appliance Information
1.0 APPLIANCE INFORMATION This appliance has been UKCA/CE marked based on compliance with the relevant Electrical and Electromagnetic Compatibility (EMC) Regulations/Directives for the voltages stated on the data plate. A - Serial No • B - Model No • C - Flue Type • D - Gas Category •... -
Page 7: Operation
2.0 OPERATION • IF GLASS-CERAMIC TOP IS CHIPPED, CRACKED OR BROKEN IMMEDIATELY DISCONNECT APPLIANCE FROM POWER SUPPLY AND CONTACT YOUR SERVICE AGENT. • THE AIR INTAKE FILTER MUST BE IN POSITION DURING OPERATION IT SHOULD BE CLEANED REGULARLY AND DO NOT OBSTRUCT AIR FILTER ENTRY BELOW. •... -
Page 8: Component Parts
2.1 COMPONENT PARTS A – Glass hob B – Filter C – Cast iron flue capper D – Control switch E- Air vents... -
Page 9: Controls
CONTROLS A – Cooking surface. B – Control switch. C – Off position D – Zone indicator E - LED 2.3 USING THE INDUCTION HOB Ensure you use the correct size of pot. 2.3.1 Ø120 – Ø270 <Ø120 Ensure the pots are central in the cooking zone 2.3.2 ... - Page 10 Ensure you use the correct type of pot 2.3.3 Ensure you use a clean flat bottom pan 2.3.4 Turn the knob to select power level, turn the appliance on. 2.3.5 Cook mode, power level is from 1 (lowest) to 10 (Highest). The green L.E.D will light, it means appliance is ready to use.
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Page 11: Cleaning And Maintenance
3.0 CLEANING AND MAINTENANCE 3.1 Turn off and cool down 3.2 Clean the glass hob with hot soapy water CLEAN THE AIR INTAKE FILTER REGULARLY. FAILURE TO CLEAN THE FILTER REGULARLY MAY CAUSE PROBLEMS WHICH WILL NOT BE COVERED BY WARRANTY. THE AIR INTAKE FILTER MUST BE IN PLACE DURING OPERATION. -
Page 12: Specification
4.0 SPECIFICATION These appliances are suitable for AC supplies only. Three phase 3 wire connection MODEL VOLTAGE POWER I9042 400V 3~ 11.00A 11.00A 11.00A I9043 400V 3~ 10kW 15.75A 15.75A 15.75A I9084 400V 3~ 14kW 22.00A 22.00A 22.00A I9085 400V 3~ 20kW 31.50A 31.50A... -
Page 13: Dimensions / Connection Location
5.0 DIMENSIONS / CONNECTION LOCATION Model Width Depth Height Weight (kg) (mm) (mm) (mm) I9042 I9043 I9084 I9085... -
Page 14: Installation
6.0 INSTALLATION ELECTRICAL SAFETY AND ADVICE REGARDING SUPPLEMENTARY ELECTRICAL PROTECTION Commercial kitchens and foodservice areas are environments where electrical appliances may be located close to liquids,or operate in and around damp conditions or where restricted movement for installation and service is evident. The installation and periodic inspection of the appliance should only be undertaken by a qualified, skilled and competent electrician;... -
Page 15: Siting / Clearances
6.1 SITING / CLEARANCES CAUTION: WALLS CLOSER THAN 150mm TO THE APPLIANCE MUST BE NON COMBUSTABLE. IF SUITING THE NECESSARY CLEARANCES TO ANY CUMBUSTIBLE WALL MUST BE THE LARGEST FIGURE GIVEN INDIVIDUAL APPLIANCES INSTRUCTIONS. THE INDUCTION UNIT MUST NOT BE INSTALLED ABOVE AN OVEN OR OTHER SOURCES OF HEAT. -
Page 16: Electrical Supply And Connection
6.2 ELECTRICAL SUPPLY AND CONNECTION 6.2.1 Remove control panel to access the inlet terminal (see 7.1) 6.2.2 A suitable rated isolating switch with contact separation of at least 3mm in all poles must be installed and wiring executed in accordance with relevant regulations. - Page 17 PHASE I PHASE II PHASE III EARTH Brown Black Grey Green/Yellow WARNING - ENSURE THAT CAPACITOR IS PROPERLY DISCHARGE BEFORE INSTALLATION / MAINTENANCE MAINS INPUT CONNECTION CABLE IS NOT SUPPLIED; SUITABLE CABLE WILL CONFORM TO CODE DESIGNATION IEC 60245-57. This appliance is also provided with a terminal for connection of an external equipotential conductor.
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Page 18: Assembly
6.3 ASSEMBLY 6.3.1 Unpack, position appliance and level using feet adjusters as shown below. 6.3.2 Ensure fan intake filter is fitted and secured in position below control panel. 6.3.3 Connect to an electrical supply (see 6.2) COMMISSIONING 6.4.1 Switch all cooking zones on to position 10. 6.4.2 Ensure all L.E.Ds light and begin to flash. -
Page 19: Suiting
If you require an improved seal between appliances we recommend you use, a food grade, high temperature silicon sealant. This can be supplied by Falcon part no – 523400021 6.6.5 Run a bead of silicon 5mm from profile edge as highlighted below. - Page 20 6.6.6 Slide suited units into position. 6.6.7 (A) Right hand unit: Screw the M5 x 40 screw (supplied in the kit) into one of the suiting plates as shown and then insert through the front fixing holes of both units. 6.6.8 (B) Left hand unit: Slide the penny and lock washer on to the screw and secure using the M5 nut.
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Page 21: Servicing And Conversion
7.0 SERVICING AND CONVERSION WARNING - BEFORE ATTEMPTING ANY MAINTENANCE, ISOLATE THE APPLIANCE AT THE MAINS ISOLATING SWITCH AND TAKE STEPS TO ENSURE THAT IT CANNOT BE INADVERTENTLY SWITCHED WARNING - ENSURE THAT CAPACITOR IS PROPERLY DISCHARGE BEFORE INSTALLATION / MAINTENANCE WARNING - CAPACITOR MUST BE DISCHARGED IMMEDIATELY AFTER ANY INSULATION RESISTANCE TESTING,... -
Page 22: Replacing Control Switch/Led Indicators
7.2.1 Remove the control panel see 7.1. 7.2.2 Remove the hob see 7.4. 7.2.3 Disconnect the power and RJ45 cables to the generator. 7.2.4 Lift the generator out vertically. 7.3 REPLACING CONTROL SWITCH/LED INDICATORS 7.3.1 Remove control panel, see 7.1 7.3.2 Control switch:- Identify wires that relate to switch and L.E.D attached to generator unit and disconnect. -
Page 23: Hob Assembly
7.4 HOB ASSEMBLY 7.4.1 Remove the control panel see 7.1. 7.4.2 Remove the hob assembly as shown. 7.4.3 Lift rear of hob vertically to allow support bushes to become visible. Pull hob frame forward slightly and rest support bushes on the top returns of the side panels. -
Page 24: Fault Finding
8.0 FAULT FINDING Note: Most faults can be rectified by simply switching unit off for 10 seconds. After this time, turn power back on at mains supply. If fault continues to occur after such action then please refer to the table. This will provide a solution to rectify the condition. - Page 25 Troubleshooting Without Error Code Symptom Possible Cause Corrective Action Pan does not heat up on glass-top. No power supply. Check incoming power supply (Example, power cable LED is not illuminating/flashing plugged into the wall socket). Check kitchen main fuse box. Unit is turned off.
- Page 26 One phase is missing. Check incoming power supply (Example, power cable plugged into the wall socket). Check kitchen main fuse box. Defective unit. Only if possible and safe, disconnect the appliance from the power supply. Contact an authorized service agency. (1) Appliance does not react to control Unit is turned off.
- Page 27 Troubleshooting — Error Code Blink Code Problem Corrective Action Normal Operation Normal Operation Unsuitable induction cooking pan. Internal wiring/coil Check pan material. connection malfunction. (2) Contact an authorized service agency. Unsuitable induction cooking pan. Coil overcurrent. (2) Check pan material. Contact an authorized service agency.
- Page 28 Sensor error from heat sink/CPU. Board overheated. Verify that air vents are not obstructed. Check air filter. Reduce Ambient temperature beyond normal operating range. (2) ambient temperature. Contact an authorized service agency. Communication problem of the RJ/ Ethernet interface Contact an authorized service agency. (1) If the plug is not safely accessible, the device must be switched off at the main circuit breaker.
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Page 29: Circuit/Wiring Diagram
9.0 CIRCUIT / WIRING DIAGRAM i9042/3 CIRCUIT DIAGRAM... - Page 30 i9042/3 WIRING DIAGRAM...
- Page 31 i9084/5 CIRCUIT DIAGRAM...
- Page 32 I9084/5 WIRING DIAGRAM...
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Page 33: Spare Parts
10.0 SPARE PARTS Description Spare No. 3.5kW Compactmodule 650 Induction Generator (I9042) 734070023 5kW Compactmodule 650 Induction Generator (I9043) 734070024 3.5kW Compactmodule 720 Induction Generator (I9084) 734250024 5kW Compactmodule 720 Induction Generator (I9085) 734250025 Control Switch 734070025 Hob control Knob 734060003 LED Indicator 734070028... -
Page 34: Service Information
1. Model number – found on data plate 2. Serial number – found on data plate 3. Brief description of the issue To contact Falcon for a warranty issue dial (UK only) 01786 455 200 and select Warranty Issues from the menu.