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Summary of Contents for Falcon G9081
- Page 1 F900 SERIES User, installation and servicing instructions SOLID TOP & RANGES G9081/G9181 Read these instructions before use DATE PURCHASED: MODEL NUMBER: SERIAL NUMBER: DEALER: SERVICE PROVIDER: T100892 Rev 9 Published: 08/09/2016...
- Page 2 Dear Customer, Thank you for choosing Falcon Foodservice Equipment. This manual can be downloaded from www.falconfoodservice.com Or scan here IMPORTANT: Please keep this manual for future reference. Falcon Foodservice Equipment HEAD OFFICE Wallace View, Hillfoots Road, Stirling. FK9 5PY. Scotland.
- Page 3 SYMBOLS • SPANNER • SCREWDRIVER • COOKING OIL • GREASE • SPARK IGNITION • FLAME • WARNING • VIEWPORT • ALLEN KEY •IGNITER...
- Page 4 These instructions are only valid if the country code appears on the appliance. If the code does not appear on the appliance, refer to the technical instructions for adapting the appliance to the conditions for use in that country. Installation must meet national or local regulations. Attention must be paid to: gas safety (installation &...
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Page 5: Table Of Contents
Contents APPLIANCE INFORMATION ......................6 OPERATION ..........................7 COMPONENT PARTS ....................... 7 CONTROLS ..........................8 USING THE APPLIANCE ......................9 TURNING THE BURNERS OFF ....................11 CLEANING AND MAINTENANCE ....................11 HOB ............................11 OVEN ............................. 11 FLUE CAPPER ......................... 12 SPECIFICATION .......................... -
Page 6: Appliance Information
1.0 APPLIANCE INFORMATION This appliance has been CE-marked on the basis of compliance with the relevant EU directives for the heat inputs, gas pressures and voltages stated on the data plate. A - Serial No B - Model No C - Flue Type D - Gas Category E - Gas Pressure F - Gas Type... -
Page 7: Operation
2.0 OPERATION 2.1 COMPONENT PARTS A – Outer Ring G – Oven Control B – Inner Ring H – Viewport C – Cast Plate I – Door D – Flue Capper J – Hob Control E – Hob Tray K – Hob Pilot F –... -
Page 8: Controls
2.2 CONTROLS A – Solid Top Burner B – Oven Pilot OFF C – Oven Pilot ON... -
Page 9: Using The Appliance
2.3 USING THE APPLIANCE 2.3.0 Before use, clean the appliance. See section 3.0. 2.3.1 Oven - Ignite the Pilot burners as shown. Push the knob in to turn. 2.3.2 Use temperature control knob to adjust temperature. (Oven only) Initial oven heat up time will be approximately 30 minutes from ambient. Caution: Opening the oven door will result in the escape of hot air. - Page 10 2.3.3 Hob – Ignite the Pilot burners as shown. Push the knob in to turn. The minimum temperature of the hottest point of the solid top is 270˚C.
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Page 11: Turning The Burners Off
IF A BURNER TURNS OFF, WAIT 3 MINUTES BEFORE RE-LIGHTING. 2.4 TURNING THE BURNERS OFF 2.4.0 Oven - Turn pilot knob to ‘OFF’ position. Look through the view port to make sure the pilot is off. 2.4.1 Hob – Turn control knob to “OFF” position. 3.0 CLEANING AND MAINTENANCE 3.1 HOB 3.1.0 When unit has cooled down. -
Page 12: Flue Capper
3.2.0 Turn off and wait until unit has cool down. 3.2.1 Remove base tray, base and shelf hangers 3.2.2 Clean oven chamber. 3.2.3 Clean shelves and base tray. FLUE CAPPER 3.3.0 The flue capper can be removed for cleaning but must be replaced for use. FAILURE DUE TO LACK OF PROPER CLEANING IS NOT COVERED BY WARRANTY... -
Page 13: Specification
4.0 SPECIFICATION 4.1 TABLE A – Technical Data TECHNICAL DATA – TABLE A Solid Top Injector Ø2.65mm AMAL 360 Pilot Injectors Low Rate Screw mbar Supply Pressure Inches w.g 14.9 11.6 20.1 mbar Operating Pressure Inches w.g 14.9 11.6 mbar Low Rate Pressure Inches w.g Oven... -
Page 14: Table B – Heat Inputs
4.2 TABLE B – Heat Inputs HEAT INPUTS – G20 (kW net & Btu/hr gross) G9181 G9081 17.8 10.3 Total Input Btu/hr 66826 38,669 Reduced Heat Input Btu/hr 15017 15017 HEAT INPUTS –G30-G31 (kW net & Btu/hr gross) G9181 G9081 17.3... -
Page 15: Dimensions / Connection Locations
5.0 DIMENSIONS / CONNECTION LOCATIONS... -
Page 16: Installation
These appliances are to be installed with sufficient ventilation to prevent the occurrence of unacceptable concentrations of substances harmful to health in the room in which they are installed. Installer must consult any additional local / national regulations. COMBUSTION AIR REQUIREMENTS G9181 G9081 10m³h 10m³h 16m³h 17m³h 16m³h... -
Page 17: Gas Supply & Connection
6.3 GAS SUPPLY & CONNECTION 6.3.0 Installation pipe work should be fitted in accordance with local / national standards. The pipe work must not be smaller than unit gas inlet connection, i.e. Rp¾ (¾” B.S.P.). If using flexible hosing, the hose must be sized to conform with the hose manufacturers specifications and must not exceed 1.5m. -
Page 18: Commissioning - Hob
6.4.1 Connect appliance to gas supply and test for gas tightness. 6.5 COMMISSIONING - HOB 6.5.0 Remove control panel. (see 8.1) 6.5.1 Ensure line gas pressure is correct. (see 4.0) 6.5.2 Light pilot and ensure it stays lit. 6.5.3 Turn on burner. Ensure correct lighting occurs. 6.5.4 Check for flame stability. -
Page 19: Suiting
This can be supplied by Falcon part no – 523400021 6.7.4 Run a bead of silicon 5mm from profile edge as highlighted below. - Page 20 6.7.6 Slide suited units into position 6.7.7 (A) Right hand unit: Screw the M5 x 40 screw (supplied in the kit) into one of the suiting plates as shown and then insert through the front fixing holes of both units. 6.7.8 (B) Left hand unit: Slide the penny and lock washer on to the screw and secure using the M5 nut.
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Page 21: Conversion
Change aeration setting on hob burner (see 8.7) Adjust pressure of oven valve stated in section 4.1(see 8.10) Change gas type label. If supply pressure of G30 is 50mbar fit governor. Set to values stated in section 4.0. (see 8.11 for pressure adjustment of Falcon supplied governor) -
Page 22: Servicing
8.0 SERVICING 8.1 CONTROL PANEL 8.1.0 Remove control panel as shown... -
Page 23: Injector (Hob)
8.2 INJECTOR (HOB) 8.2.0 Remove injector as shown. Access from top of unit. 8.2.1 Clean injector. 8.2.2 After replacement, check burner performance. 8.3 PILOT (HOB) 8.3.0 Remove pilot assembly as shown. A – Thermocouple B – Pilot gas pipe C – Assembly removal... -
Page 24: Removal Of Door
8.4 REMOVAL OF DOOR THE HINGE SPRING IS UNDER TENSION AND NO ATTEMPT SHOULD BE MADE TO REMOVE THE PINS WHEN THE DOOR IS OFF. 8.4.0 Turn off oven and cool down. 8.4.1 Open the door fully and push the supplied Ø4mm R pin into the hole on each hinge. 8.4.2 Holding the door with both hands half way down each side, rotate and lift up until the hinge hits the top of the hinge aperture. -
Page 25: Injector (Oven)
8.4.3 Rotate hinge out of hinge aperture and lift door away. 8.4.4 Replace in reverse order. 8.5 INJECTOR (OVEN) 8.5.0 Remove oven base tray (see 3.3) 8.5.1 Remove oven base panel and burner shield. 8.5.2 Remove burner and injector as shown. -
Page 26: Pilot (Oven)
8.6 PILOT (OVEN) 8.6.0 Remove pilot components as shown. A – Thermocouple B – Pilot gas pipe C – Spark electrode D – Pilot bracket 8.7 AERATION (HOB) 8.7.0 Adjust opening for gas type used. G20 – Adjust between 3mm and 6mm G31 –... -
Page 27: Gas Valve (Hob)
8.8 GAS VALVE (HOB) 8.8.0 Remove gas valve as shown. A – Valve to bracket B – Valve bracket C – Gas supply pipe D – Pilot gas pipe E – Main gas pipe F – Thermocouple G – Bypass screw 8.8.1 Remove service valve as shown... -
Page 28: Gas Valve (Oven)
8.9 GAS VALVE (OVEN) 8.9.0 Remove gas valve as shown. 8.9.1 Remove connections as shown. A – Gas in B – Gas out C – Spark electrode D – Thermocouple Note: When testing Valve operation, appliance including solid top should be at working temperature. -
Page 29: Pressure Adjustment
8.10 PRESSURE ADJUSTMENT 8.11 GOVERNOR This applies G30 with supply pressure of 50mbar models only. GOVERNOR SUPPLIED IS MAINTENANCE FREE. ENSURE THE BLUE DUST CAP COVERING THE VENT IS FITTED AND IN GOOD CONDITION... -
Page 30: Fault Finding
9.0 FAULT FINDING FAULT POSSIBLE CAUSES REMEDY Slow/Poor/No heating Valve pressure wrong Check pressure Burner ports blocked Check burner and clean Low mains gas pressure Check with gas supplier Gas supply isolated/off Restore supply Check with gas supplier Piezo oven igniter not Check for short in high Replace lead working... -
Page 31: Spare Parts
10.0 SPARE PARTS Main Spare Parts: Oven Valve Hob Valve Oven Injector G20 Oven Injector G30/G31 Hob Burner Injector G20 Hob Burner Injector G30/G31 Hob Pilot Injector G20 Hob Pilot Injector G30/G31 ... -
Page 32: Servicing Information
11.0 SERVICING INFORMATION It is recommended to have a maintenance contract with a local service provider. SERVICELINE CONTACT: (UK only) Phone: +441438 363 000 Warranty Policy Shortlist For our warranty policy please go to www.falconfoodservice.com...
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