Falcon i9042 User, Installation And Servicing Instructions
Induction counter tops
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Summary of Contents for Falcon i9042
- Page 1 F900 SERIES User, installation and servicing instructions INDUCTION COUNTER TOPS i9042, i9043, i9084, i9085 Read these instructions before use DATE PURCHASED: MODEL NUMBER: SERIAL NUMBER: DEALER: SERVICE PROVIDER: REV.7 T100895 Published:30/08/2017 1717/07/2015...
- Page 2 Dear Customer, Thank you for choosing Falcon Foodservice Equipment. This manual can be downloaded from www.falconfoodservice.com or scan here. IMPORTANT: Please keep this manual for future reference. Falcon Foodservice Equipment HEAD OFFICE Wallace View, Hillfoots Road, Stirling. FK9 5PY. Scotland.
- Page 3 SYMBOLS •SPANNER • SCREWDRIVER • COOKING OIL • GREASE • • FLAME • WARNING • VIEWPORT SPARK IGNITION • •IGNITER ALLEN KEY...
- Page 4 These instructions are only valid if the country code appears on the appliance. If the code does not appear on the appliance, refer to the technical instructions for adapting the appliance to the conditions for use in that country. ...
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Page 5: Table Of Contents
CONTENTS APPLIANCE INFORMATION ................6 OPERATION ....................7 COMPONENT PARTS .................. 8 CONTROLS ....................9 USING THE INDUCTION HOB ..............9-10 CLEANING AND MAINTENANCE ..............11 SPECIFICATION .................... 11 DIMENSIONS / CONNECTION LOCATION ..........12 INSTALLATION ....................13 SITING / CLEARANCES ................13 ELECTRICAL SUPPLY AND CONNECTION .......... -
Page 6: Appliance Information
1.0 APPLIANCE INFORMATION This appliance has been CE-marked on the basis of compliance with the relevant EU directives for the heat inputs, gas pressures and voltages stated on the data plate. A - Serial No • B - Model No • C - Flue Type •... -
Page 7: Operation
2.0 OPERATION IF GLASS-CERAMIC TOP IS CRACKED OR BROKEN IMMEDIATELY DISCONNECT APPLIANCE FROM POWER SUPPLY AND CONTACT YOUR SERVICE AGENT. THE AIR INTAKE FILTER MUST BE IN POSITION DURING OPERATION IT SHOULD BE CLEANED REGULARLY AND DO NOT OBSTRUCT AIR FILTER ENTRY BELOW. USERS MUST BE MADE AWARE THAT INDIVIDUALS FITTED WITH A PACEMAKER SHOULD CONSULT THEIR DOCTOR IF IN A CLOSE PROXIMITY TO THIS UNIT. -
Page 8: Component Parts
2.1 COMPONENT PARTS A – Glass hob B – Filter C – Cast iron flue capper D – Control switch... -
Page 9: Controls
CONTROLS A – Cooking surface. B – Control switch. C – Off position D – Zone indicator E - LED 2.3 USING THE INDUCTION HOB 2.3.1 Ensure you use the correct size of pot. Ø120 – Ø270 <Ø120 2.3.2 Ensure the pots are central in the cooking zone ... - Page 10 2.3.4 Ensure you use a clean flat bottom pan 2.3.5 Turn on control. The green L.E.D will light. If you remove the pot from the cooking zone the L.E.D will flash at 1 second intervals to indicate that the cooking zone is still active.
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Page 11: Cleaning And Maintenance
THAN THE AIR INTAKE FILTER. REFER TO THE ERROR CODE LIST TO DEBUG THE PROBLEM. 4.0 SPECIFICATION These appliances are suitable for AC supplies only. Three phase & neutral 5 wire connection MODEL VOLTAGE POWER I9042 400V 3N~ 10.1A 10.1A 10.1A I9043 400V 3N~ 10kW 14.4A... -
Page 12: Dimensions / Connection Location
5.0 DIMENSIONS / CONNECTION LOCATION... -
Page 13: Installation
6.0 INSTALLATION Electrical Safety and Advice Regarding Supplementary Electrical Protection Commercial kitchens and foodservice areas are environments where electrical appliances may be located close to liquids, or operate in and around damp conditions, or where restricted movement for installation and service is evident. The installation and periodic inspection of the appliance should only be undertaken by a qualified, skilled and competent electrician;... -
Page 14: Electrical Supply And Connection
6.2 ELECTRICAL SUPPLY AND CONNECTION 6.2.1 Remove control panel to access the inlet terminal (see 7.1) 6.2.2 Cable entry at unit rear. A suitable rated isolating switch with contact separation of at least 3mm in all poles must be installed and wiring executed in accordance with relevant regulations. -
Page 15: Assembly
6.3 ASSEMBLY 6.3.1 Unpack, position appliance and level using feet adjusters as shown below. 6.3.2 Ensure fan intake filter is fitted and secured in position below control panel. 6.3.3 Connect to an electrical supply (see 6.2) COMMISSIONING 6.4.1 Switch all cooking zones on to position 10. 6.4.2 Ensure all L.E.Ds light and begin to flash. -
Page 16: Suiting
If you require an improved seal between appliances we recommend you use, a food grade, high temperature silicon sealant. This can be supplied by Falcon part no – 523400021 6.6.5 Run a bead of silicon 5mm from profile edge as highlighted below. - Page 17 6.6.6 Slide suited units into position. 6.6.7 (A) Right hand unit: Screw the M5 x 40 screw (supplied in the kit) into one of the suiting plates as shown and then insert through the front fixing holes of both units. 6.6.8 (B) Left hand unit: Slide the penny and lock washer on to the screw and secure using the M5 nut.
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Page 18: Servicing And Conversion
7.1 CONTROL PANEL 7.1.1 Remove control panel as shown. 7.2 REMOVING THE GENERATOR 7.2.1 i9042/i9043 - Remove the control panel see 7.1. 7.2.2 Remove the hob see 7.4. 7.2.3 Disconnect the power cables to the generator. 7.2.4 Unscrew the 4 hex bolts and remove. - Page 19 7.2.5 i9084/i9085 – Remove the control panel see7.1. 7.2.6 Remove the filter. 7.2.7 Remove the cable access panels. 7.2.8 Disconnect the power cables to the generator and coils. 7.2.9 Unscrew the fixings holding the generator mounting plate and remove. 7.2.10 Unscrew the fixings holding the generator and remove.
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Page 20: Replacing Control Switch/Led Indicators
7.3 REPLACING CONTROL SWITCH/LED INDICATORS 7.3.1 Remove control panel, see 7.1 7.3.2 Control switch:- Identify wires that relate to switch and L.E.D attached to generator unit and disconnect. 7.3.3 Unscrew and remove as shown. 7.3.4 Re-assemble in reverse order. 7.3.5 LED’s are polarity driven with the Green cable negative and the purple cable positive. The Green cable connects to the spade terminal above L.E.D body flat side. -
Page 21: Hob Assembly
7.4 HOB ASSEMBLY 7.4.1 Remove the control panel see 7.1. 7.4.2 Remove the hob assembly as shown. Note: It is recommended that two persons carry out the procedure. 7.5 INDUCTION COIL ASSEMBLY DO NOT USE THE UNIT IF THE CERAMIC TOP IS CHIPPED, CRACKED OR BROKEN. - Page 22 7.5.1 Unscrew the fixings holding the coil carrier on to the hob and remove. 7.5.2 Disconnect the wires to the coil. 7.5.3 Remove the four fixings holding the coil to the carrier taking care not to loose the springs.
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Page 23: Fault Finding
8.0 FAULT FINDING Note: Most faults can be rectified by simply switching unit off for 10 seconds. After this time, turn power back on at mains supply. If fault continues to occur after such action then please refer to the table. This will provide a solution to rectify the condition. - Page 24 Switch Appliance OFF for 10 Reset Appliance Seconds then On. Test Disc may be overheated – Pan empty / Too Hot Cooking Zone allow for cooling. Temperature Too High Or Remains Cooking Zone Self Protected due Allow Cook Zone to cool for Constant During to Abnormal Heat Build up couple of Minutes...
- Page 25 Switch Appliance OFF for 10 Reset Appliance Seconds then On. Initialisation Error Wait. The generator will reset Software Failure while initialising every 30 seconds. hardware Replace Generator . Switch Appliance OFF for 10 Reset Appliance Seconds then On. Check Mains Supply Current Reading Generator suspects Current Check all electrical...
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Page 26: Circuit Diagram
9.0 CIRCUIT DIAGRAM i9042/3 Circuit Diagram... -
Page 27: Circuit Diagram
i9084/5 Circuit Diagram... -
Page 28: Wiring Diagram
10.0 WIRING DIAGRAM i9042/3 Wiring diagram... - Page 29 i9084/5 Wiring diagram...
- Page 30 i9084/85 Coil Wiring Diagram...
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Page 31: Spare Parts
11.0 SPARE PARTS Main Spare Parts Hob Control Switch Hob control Knob Induction Generator When ordering spare parts please quote the following; Model Number Serial Number This information will be found on the data plate attached to the appliance. (see1.0) 12.0 SERVICE INFORMATION It is recommended to have a maintenance contract with a local service provider.
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