Falcon F900 Series User, Installation And Servicing Instructions
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Summary of Contents for Falcon F900 Series
- Page 1 F900 SERIES User, installation and servicing instructions BRATT PAN G9881 Read these instructions before use DATE PURCHASED: MODEL NUMBER: SERIAL NUMBER: DEALER: SERVICE PROVIDER: T100914 REV. 1...
- Page 2 Dear Customer, Thank you for choosing Falcon Foodservice Equipment. This manual can be downloaded from www.falconfoodservice.com or scan here. IMPORTANT: Please keep this manual for future reference. Falcon Foodservice Equipment HEAD OFFICE Wallace View, Hillfoots Road, Stirling. FK9 5PY. Scotland.
- Page 3 These instructions are only valid if the country code appears on the appliance. If the code does not appear on the appliance, refer to the technical instructions for adapting the appliance to the conditions for use in that country.
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Page 4: Table Of Contents
CONTENTS Section 1: General reminders and notes 1.1. General reminders 1.2. Technical data 7 ‐ 8 1.3. Construction 1.4. Installation conformity 8 ‐ 9 1.5. Special requirements for the installation site Section 2: Positioning, installation and maintenance 2.1. Positioning 2.2. Installation 2.2.1. Connection to water supply 2.2.2. Gas connection procedures 2.3. Checking gas system operation 10 ‐ 11 2.3.1. Control of gas inlet pressure 2.3.2. Control of primary air flow 2.3.3. Control of pilot burner 2.3.4 Operation control 2.4. Commissioning and testing 2.5. Conversion to other gas types 12 ‐ 13 2.5.1. Replacement of injectors for main burners 2.5.2. ... -
Page 5: General Reminders
4.6. Primary air regulation 4.7. Knob for water inlet 4.8. Controls APPLIANCE INFORMATION This appliance has been CE-marked on the basis of compliance with the relevant EU directives for the heat inputs, gas pressures and voltages stated on the data plate. 1.1. GENERAL REMINDERS Read the warnings contained in this manual carefully as they provide important information concerning safety during installation, use and maintenance. -
Page 6: Technical Data 7
Warning! : Follow the fire prevention regulations very carefully. WARNING! : THE UNIT SHOULD NOT BE USED AS A FRYER! 1.2 TECHNICAL DATA G a s p a r t Model Outer Qn Gas G20 G30 dimensions connection ... - Page 7 Table 4 – Technical data (injector table) Cat.: II2H3+ TYPE OF CONSTRUCTION “A” Model 80lt Rated power (kW) 22 Minimum power (kW) “ON/OFF” Gas consumption G20 (Hi = 9,45 kWh/m3) in m3/h 2,3 G30 (Hi = 12,68 kWh/kg) in kg/h 1,73 Pilot 40 Injector G20 20mbar: Rated power Ø 4 x 270 Minimum power In “ON/OFF” 1/100 Pilot mm G30 28‐30/37 mbar: 25 Rated power Mini. power 4 x 120 “ON/OFF” Primary distance “H” G20 ...
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Page 8: Construction
1.3 CONSTRUCTION Robust stainless steel structure mounted upon adjustable legs. Exterior panels are stainless steel 18/10. Stainless steel pan, pan base is 304 grade. Stainless steel pan lid (AISI 304). Hand-tilting of pan. Pan is heated by four stainless steel burners. Gas is supplied via control as detailed in Section 4.3 Main burner is lit by means of a pilot with fixed injector. -
Page 9: Section 2: Positioning, Installation And Maintenance
Warning! The shut-off valves must both be located close to the appliance, within easy reach for the user. SECTION 2 – POSITIONING, INSTALLLATION and MAINTENANCE 2.1. POSITIONING Remove all packaging and check that appliance is in perfect condition. If visible damage is detected, do not connect the appliance and notify the service agent immediately. - Page 10 2.3 CHECKING THE OPERATION OF THE GAS SYSTEM Check that the appliance has been prepared (category and type of gas) equivalent to the family of gas available on site. If not, it is necessary to convert the appliance to whatever is available.
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Page 11: Control Of Gas Inlet Pressure
2.3.1 CONTROL OF THE GAS INLET PRESSURE The feed pressure is measured using a liquid pressure gauge (eg: a U-shaped pressure gauge, minimum definition 0.1 mbar). The supply pressure can be measured directly at the inlet pressure intake on the gas feed pipe. The inlet pressure intake can be reached by opening the lower front panel once the two side screws have been removed. -
Page 12: Replacement Of Injectors For Main Burners
That the water and gas connections are leak-free; That the electrical connection has been performed according to standards. Now the burner can be lit by following instructions for use and these points: Progressive ignition of the burner; even flame; flame security: check these points at both minimum and maximum output. Check flue gas exhaust is not clogged and that they are expelled without any hindrance. -
Page 13: Troubleshooting 13
2.6.1. TROUBLESHOOTING Warning! Only qualified service centre should perform the operations described below! Warning! Before resetting safety thermostat, it is always necessary to eliminate the problem causing its activation! Problem and possible cause Access to components and operation THE MAIN BURNER DOES NOT LIGHT UP! The ignition plug is not fixed correctly or the connection is faulty. -
Page 14: Section 3 - Use And Cleaning
SECTION 3 – USE and CLEANING 3.1. WARNINGS AND HINTS FOR USER This manual contains all instructions required for proper and safe use of the unit. Keep the manual in a safe place for future consultation! This appliance is for catering use and must only be used by trained kitchen staff. The appliance must always be observed during use. -
Page 15: Cleaning And Care Of The Appliance 15
MAIN BURNER IGNITION AND TEMPERATURE REGULATION Once the pilot burner has been lit, turn the thermostat knob towards left to the desired temperature. The thermostat knob is numbered from 1 to 7; the temperatures corresponding to each position are the following: Position °C The regulation of the thermostat causes automatic ignition and turning off of the main burner... -
Page 16: Special Procedures In Case Of Failures
3.4. SPECIAL PROCEDURES IN CASE OF PROLONGED INACTIVITY If the unit is to stand idle for any length of time (e.g. holidays or seasonal closing) it must be cleaned thoroughly, leaving no trace of food or dirt. Leave lid open so that air can circulate inside pan. For added care after cleaning, external surfaces may be protected by applying a proprietary metal polish. -
Page 17: Section 4 - Figures And Details
SECTION 4 – FIGURES and DETAILS 4.1 UNIT DIMENSIONS AND CONNECTION POSITIONS Water connection d.12 Gas connection R ½” in conformity with ISO 7-1 17 ... -
Page 18: Measuring Inlet Pressure
4.2 MEASURING THE INLET PRESSURE A. Screw B. Pressure intake C. Gas tube 18 ... -
Page 19: Gas Cock Detail
4.3 GAS COCK DETAIL A. Bulb F. Minimum output adjustment screw B. Pilot output adjustment screw G. Maximum output adjustment screw C. Gas outlet for pilot H. Gas outlet D. Pressure plug at inlet I. Gas inlet E. Pressure plug at outlet L. -
Page 20: Pilot Burner
4.4 PILOT BURNER A. Thermocouple D. Injector B. Pilot burner E. Tightness screw C. Ignition plug 4.5 MAIN BURNER A. Burner B. Injector C. Injector pipe 20 ... - Page 21 4.6 PRIMARY AIR REGULATION 4.7 KNOB FOR WATER INLET CLOSED OPEN 4.8 CONTROLS A. Control knob E. Maximum position C. OFF position F. Pilot burner D. Minimum position 21 ...
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