Master Cylinder Reassembly And Installation - Suzuki QuadRacer LT-R450 Service Manual

PISTON AND RUBBER PARTS
Inspect the piston surface, primary/secondary cup and dust boot
for any scratches, wear or damage. If any defects are found,
replace the piston set with a new one.
MASTER CYLINDER REASSEMBLY AND
INSTALLATION
Reassemble and install the master cylinder in the reverse order
of removal and disassembly. Pay attention to the following
points:
#
* Clean the master cylinder components with fresh
brake fluid before reassembly.
* Do not wipe the brake fluid off after cleaning the
components.
* When cleaning the components, use the specified
brake fluid. Never use different types of fluid or
cleaning solvents such as gasoline, kerosine or oth-
ers.
* Apply brake fluid to the cylinder bore and all the
component to be inserted into the bore.
) Specification and classification: DOT 4
• Align the convex part A of brake switch with the hole B of
master cylinder when installing the brake switch.
• Apply SUZUKI SILICONE GREASE to the brake lever bolt.
• Apply SUZUKI SILICONE GREASE to the contact point
between piston and brake lever.
7 99000-25100: SUZUKI SILICONE GREASE
CHASSIS 7-27