Brake Disc Removal And Disassembly; Brake Disc Inspection - Suzuki QuadRacer LT-R450 Service Manual

7-24 CHASSIS
• Apply THREAD LOCK SUPER "1360" to the brake caliper
mounting bolts 2.
6 99000-32130: THREAD LOCK SUPER "1360"
• Tighten the brake pad mounting pins 1, brake caliper mount-
ing bolts 2 and brake hose union bolt 3 to the specified
torque.
" Brake pad mounting pin:
Brake caliper mounting bolt:
Brake hose union bolt:
• For assembly procedure of brake hose. (%9-22)
NOTE:
Before remounting the brake caliper, push the brake caliper pis-
tons all the way into the caliper.
#
* The removed brake hose washers should be
replaced with new ones in order to prevent leakage
of brake fluid.
* Bleed air from the system after reassembling the
brake caliper. (%2-21)
• Install the front hub plate and front wheel. (%7-14)
BRAKE DISC REMOVAL AND
DISASSEMBLY
• Remove the front wheel. (%7-10)
• Remove the front wheel hub. (%7-10)
• Remove the brake disc.

BRAKE DISC INSPECTION

• Remove the front wheel and front hub plate. (%7-10)
• Remove the caliper. (%7-20)
Inspect the brake disc for cracks or damage and measure the
thickness using the micrometer. If any defects are found or if the
thickness is less than the service limit, replace the brake disc
with a new one.
& 09900-20205: Micrometer (0 – 25 mm)
' Brake disc thickness
Service Limit: 2.5 mm (0.098 in)
18 N·m (1.8 kgf-m, 13.0 lb-ft)
26 N·m (2.6 kgf-m, 19.0 lb-ft)
23 N·m (2.3 kgf-m, 16.5 lb-ft)