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Assembly and operating instructions
Translation of the Original Assembly Instructions EN
CS 8/10-SD
Order no.: 50036720
CS 8/30-SD
Order no.: 50035820
CS 8/60-SD
Order no.: 50035829
CS 8/10-ED
Order no.: 50300525
CS 8/30-ED
Order no.: 50300526
CS 8/60-ED
Order no.: 50300527
CS 8/10-SDA
Order no.: 50457800
CS 8/30-SDA
Order no.: 50457801
CS 8/60-SDA
Order no.: 50457802
Assembly instructions
Compact Slide
CS 8 – CS 12
EN
CS 8 - CS 12
Date 01.06.2021
CS 12/30-SD
Order no.: 50048476
CS 12/60-SD
Order no.: 50050602
CS 12/90-SD
Order no.: 50050825
CS 12/30-SD
Order no.: 50300528
CS 12/60-SD
Order no.: 50300529
CS 12/90-SD
Order no.: 50300530
CS 12/30-SD
Order no.: 50457803
CS 12/60-SD
Order no.: 50457804
CS 12/90-SD
Order no.: 50057805
Version 4.5
1–56
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Summary of Contents for Afag CS 8/10-SD
- Page 1 Assembly and operating instructions Compact Slide CS 8 – CS 12 Translation of the Original Assembly Instructions EN CS 8/10-SD Order no.: 50036720 CS 12/30-SD Order no.: 50048476 CS 8/30-SD Order no.: 50035820 CS 12/60-SD Order no.: 50050602 ...
- Page 2 Your Afag team © Subject to modifications The compact slides CS 8 - CS 12 have been designed by Afag Automation AG according to the state of the art. Due to the constant technical development and improvement of our products, we reserve the right to make technical changes at any time.
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Page 3: Table Of Contents
Table of contents Table of contents General ........................6 Contents and purpose of these assembly instructions ......... 6 Explanation of symbols................. 6 Additional symbols ..................7 Applicable documents .................. 8 Warranty ....................... 8 Liability ......................8 Safety instructions ....................9 General ...................... - Page 4 Table of contents Safety instructions for transport ..............26 Scope of supply ..................27 Transport ....................27 Packaging ....................28 Storage ....................... 28 Design and description ..................29 Design compact slide ................. 29 Product description ..................29 Accessories CS 8 and CS 12 ..............30 Installation, assembly &...
- Page 5 Table of contents Decommissioning, disassembly, disposal ............49 Safety instructions for decommissioning, disassembling and disposal ..49 Decommissioning ..................49 Disassembly ....................49 Disposal ...................... 50 Declaration of incorporation ................51 Assembly instructions CS 8 - CS 12 Date 01.06.2021 Version 4.5 5–56 ...
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Page 6: General
General General Contents and purpose of these assembly instructions These assembly instructions contain important information on assembly, commissioning, functioning and maintenance of the compact slides CS 8 and/or CS 12 to ensure safe and efficient handling and operation. Consistent compliance with these assembly instructions will ensure: ... -
Page 7: Additional Symbols
General This note contains important additional information as well as useful tips for safe, efficient and trouble-free operation of the compact slide. Further warning signs: Where applicable, the following standardised symbols are used in this manual to point out the various potential health risks. Warning - Dangerous electrical voltage. -
Page 8: Applicable Documents
Wear parts (e.g. shock absorbers) are excluded from the warranty.* The warranty covers the replacement or repair of defective Afag parts. Further claims are excluded. * However, a customer has a right to a defect-free product. This does also apply to defective accessories and wear parts. -
Page 9: Safety Instructions
Safety instructions Safety instructions General This chapter provides an overview of all important safety aspects to ensure safe and proper use of the compact slide and optimal protection of personnel. Failure to follow the directions and safety instructions given in this instructions manual may result in serious hazards. -
Page 10: Obligations Of The Operator And The Personnel
the operating company shall be solely responsible for such damage, and AFAG does not accept any liability for damage caused by improper use. Obligations of the operator and the personnel 2.4.1 Observe the assembly instructions... -
Page 11: Obligations Of The Personnel
Safety instructions 2.4.3 Obligations of the personnel All personnel working with the CS modules are required to: read and observe these assembly instructions, especially the chapter on safety, observe the occupational safety and accident prevention regulations, observe all safety and warning signs on the compact slide, ... -
Page 12: Personal Protective Equipment (Ppe)
Changes and modifications No changes may be made to the compact slide which have not been described in these assembly instructions or approved in writing by Afag Automation AG. Afag Automation AG accepts no liability for unauthorised changes or improper assembly, installation, commissioning, maintenance or repair work. -
Page 13: General Hazards / Residual Risks
Safety instructions General hazards / residual risks Despite the safe design of the machine and the technical protective measures taken, there still remain residual risks that cannot be avoided and which present a non-obvious residual risk when operating the compact slides. Observe the safety instructions in this chapter and in the other sections of this manual to avoid damage to property and dangerous situations for the personnel. -
Page 14: Danger Due To Electricity
Safety instructions CAUTION Risk of noise-induced hearing loss! When the compact slides are installed in a machine or plant, the permissible noise level may be exceeded depending on the various components, the environment and the resonance. The operating company is responsible for ensuring that the permissible noise levels are observed. -
Page 15: Danger Due To Pneumatics
Safety instructions 2.8.4 Danger due to pneumatics WARNING Risks by the pneumatic system! The pneumatic system can pose various hazards that can cause serious or fatal injuries if the work is carried out improperly. Only qualified personnel may work with or on the pneumatic system! ... -
Page 16: Technical Data
Technical data Technical data Compact slide CS 8 3.1.1 Dimensional drawing CS 8 Fig. 1 Dimensional drawing Compact Slide CS 8 16 – 56 Assembly instructions EN CS 8 - CS 12 Date 01.06.2021 Version 4.5 ... -
Page 17: Technical Data Cs 8
Technical data 3.1.2 Technical data CS 8 Fig. 2 Table technical data CS 8 * The maximum load capacities are listed in the table in the section Slide loads ( slide loads 3.1.4). Assembly instructions CS 8 - CS 12 Date 01.06.2021 Version 4.5 17–56... -
Page 18: Preferred Combinations Cs 8
Technical data 3.1.3 Preferred combinations CS 8 18 – 56 Assembly instructions EN CS 8 - CS 12 Date 01.06.2021 Version 4.5 ... -
Page 19: Slide Loads Cs 8
Technical data 3.1.4 Slide loads CS 8 Fig. 3 Table of slide loads CS 8 Assembly instructions CS 8 - CS 12 Date 01.06.2021 Version 4.5 19–56 ... -
Page 20: Operation Time Diagram Cs 8
Technical data 3.1.5 Operation time diagram CS 8 20 – 56 Assembly instructions EN CS 8 - CS 12 Date 01.06.2021 Version 4.5 ... -
Page 21: Compact Slide Cs 12
Technical data Compact slide CS 12 3.2.1 Dimensional drawing CS 12 Fig. 4 Dimensional drawing Compact Slide CS 12 Assembly instructions CS 8 - CS 12 Date 01.06.2021 Version 4.5 21–56 ... -
Page 22: Technical Data Cs 12
Technical data 3.2.2 Technical data CS 12 Fig. 5 Table technical data CS 12 * The maximum load capacities are listed in the table in the section Slide loads ( slide loads 3.2.4). 22 – 56 Assembly instructions EN CS 8 - CS 12 Date 01.06.2021 Version 4.5 ... -
Page 23: Preferred Combinations Cs 12
Technical data 3.2.3 Preferred combinations CS 12 Assembly instructions CS 8 - CS 12 Date 01.06.2021 Version 4.5 23–56 ... -
Page 24: Slide Loads Cs 12
Technical data 3.2.4 Slide loads CS 12 Fig. 6 Table of slide loads CS 12 24 – 56 Assembly instructions EN CS 8 - CS 12 Date 01.06.2021 Version 4.5 ... -
Page 25: Operation Time Diagram Cs 12
Technical data 3.2.5 Operation time diagram CS 12 Assembly instructions CS 8 - CS 12 Date 01.06.2021 Version 4.5 25–56 ... -
Page 26: Transport, Packaging And Storage
Transport, packaging and storage Transport, packaging and storage This chapter provides information regarding proper transport, packaging and storage of the compact slides. Safety instructions for transport CAUTION Danger of injury when unpacking the CS modules! The compact slides are packed in the original packaging (cardboard box). If handled incorrectly, the module may fall out of the box when unpacked and cause limb injuries. -
Page 27: Scope Of Supply
Transport, packaging and storage Scope of supply The compact slides are supplied with an operating and assembly manual and a safety data sheet (see scope of supply below). CS 8 CS 12 Module CS 8 Module CS 12 Shock absorber ASSD M5x0.5-2 Shock absorber ASSD M6x0.5-1 Centering bushing Ø... -
Page 28: Packaging
Transport, packaging and storage Packaging The compact slides are packed in the most appropriate manner. Standardized symbols for packages Symbol Note Explanation The package shall be transported, handled and stored with the arrows always pointing upwards (top side of the package). Fragile Products marked with this symbol shall be handled with care and may never be turned... -
Page 29: Design And Description
Design and description Design and description This chapter provides an overview of the compact slide structure and functioning. Design compact slide Fig. 8 Design of the CS module 1. Base body 3. Stop screw with integrated shock absorber 2. Slide 4. -
Page 30: Accessories Cs 8 And Cs 12
50462186 (CS 8) SDA-Support CS 12 50462175 (CS 12) You will find more information on the accessories for the compact slides on our website www.afag.com. 30 – 56 Assembly instructions EN CS 8 - CS 12 Date 01.06.2021 Version 4.5 ... -
Page 31: Installation, Assembly & Setting
Installation, assembly & setting Installation, assembly & setting This chapter contains specific safety instructions and information regarding proper installation, assembly and setting of the compact slides including their connection to the control unit and the pneumatic system. Safety Instructions for Installation & assembly CAUTION Danger of injury when connecting the compact slide to the control unit and the compressed-air system! -
Page 32: Installation And Assembly
Installation, assembly & setting Installation and assembly 6.2.1 Assembly and attachment The compact slides can be mounted both in horizontal and vertical position. CAUTION Risk of injuries due to uncontrolled parts movements! When installed in a vertical position, unexpected movements may occur if the compact slide is not in its lowest position. -
Page 33: Tightening Torques For Screws
Installation, assembly & setting To position the compact slides, use the centering sleeves supplied with them ( Chapter 5.3 „Accessories"). Insert the centering bushings in two diagonally opposite holes of the attachment grid. 6.2.2 Tightening torques for screws Use screws with the following minimum specifications for mounting: Standard VDI 2230 Screw strength... -
Page 34: Connection To The Pneumatic System
Installation, assembly & setting 6.2.3 Connection to the pneumatic system WARNING Danger when connecting to pneumatics! The pneumatic system can pose various hazards that can cause serious or fatal injuries if the work is carried out improperly. Only qualified personnel may work with or on the pneumatic system! ... -
Page 35: Fig. 10 Pneumatic Circuit Diagram Compact Slide (5/2)
Installation, assembly & setting Fig. 10 Pneumatic circuit diagram compact slide (5/2) Fig. 11 Pneumatic circuit diagram compact slide (4/2) 1. Compressed air connection 4. Throttle check valve (optional) 2. Maintenance unit 5. Compact Slide CS 8 / CS 12 3. -
Page 36: Installation And Adjustment Of The Proximity Switch
Installation, assembly & setting Installation and adjustment of the proximity switch Fixable proximity switches are used for end position sensing of the CS modules. These proximity switches are mounted in the C-slot on the top of the module housing. Fig. 12 Installation and adjustment of the compact slide 1. -
Page 37: Query Sensors
Installation, assembly & setting Query sensors Proximity switches and initiators are not included in the scope of delivery (see accessories). Only use the specified proximity switches and initiators! Function monitoring during end position sensing is performed via an LED on the proximity switch. -
Page 38: Adjustment Of The Shock Absorber
Installation, assembly & setting Adjustment of the shock absorber This chapter contains information on adjusting the shock absorbers ( Chapter 5.3 „Accessories"). NOTICE No liability can be assumed for damages caused by improper work carried out on the compact slides on the part of the operator. 6.5.1 Safety notes for settings WARNING Danger of injury due to uncontrolled movement of the equipment! -
Page 39: Adjustment Of The Elastomer Shock Absorber
Installation, assembly & setting 6.5.2 Adjustment of the elastomer shock absorber The elastomer shock absorber may be operated with a max. load of 0.2 kg on the CS 8. Do not use the CS 12 module with elastomer shock absorber in unthrottled operation! Shock absorber Insert strip... -
Page 40: Adjustment Of The Hydraulic Shock Absorber
Installation, assembly & setting 6.5.3 Adjustment of the hydraulic shock absorber Before start-up, adjust the shock absorbers so that the slide is damped in the end positions. Air connections (rear) M5 C-slots for sensors Air connections (laterally) Adjusting the shock absorber Fig. -
Page 41: Commissioning
Commissioning Commissioning This chapter contains information on how to commission the compact slides. After connection to the pneumatic system and mounting of the sensors, the compact slides are commissioned for the first time via the system control. Safety instructions for commissioning CAUTION Danger of injury by moving components! Limbs can be crushed by moving components! -
Page 42: Commissioning Of The Modules
Commissioning Commissioning of the modules Before commissioning, first adjust the stop screws so that the traversing path is delimited. Then adjust the sensors. Air connections M3 Air connections M3 Stop screws Fig. 15 Commissioning the compact slides Proceed carefully and follow the instructions step by step when commissioning the modules for the first time: 1. -
Page 43: Fault Elimination
Table Fault causes and remedy The following table contains an overview of possible fault causes and how to proceed to eliminate them. Defective components must be replaced exclusively by Afag original spare parts. Fault Possible cause Remedy: The compact slide strikes ... -
Page 44: Maintenance And Repair
Maintenance and repair Maintenance and repair General notes The compact slides are almost maintenance-free. Nevertheless, some maintenance work must be carried out to ensure an optimum operating condition of the compact slide. This chapter describes the required maintenance activities. Each compact slide is accompanied by a safety information sheet. This information sheet must be read carefully by every person who carries out work on and with the compact slide. -
Page 45: Maintenance Activities And Maintenance Intervals
Maintenance and repair Maintenance activities and maintenance intervals 9.3.1 Overview of the maintenance points Fig. 16 Maintenance points Compact Slide (CS 8 and CS 12) System Interval Maintenance point Maintenance work Remarks [On/Off] Compact Slide Cleaning As required [Off] Clean the compact slide with a dry, lint-free cloth. - do not spray with water - Do not use aggressive cleaning agents. -
Page 46: Compressed Air Specifications
Maintenance and repair 9.3.2 Compressed air specifications The compact slides are lifetime lubricated and can be operated with lubricated or non-lubricated compressed air. Before operating the compact slide with oil-free compressed air, make sure that the module has never been operated with oil-lubricated compressed air! Compressed air specification Dry (condensation-free) Filtered (40 μm filter for lubricated air) -
Page 47: Further Maintenance
Afag for warranty repair within the warranty period. After the warranty period has expired, the customer can replace or repair defective modules or wear parts himself or send them to the Afag repair service. Please note that Afag does not assume any warranty for modules that have not been replaced or repaired by Afag! 9.4.2 Safety instructions... -
Page 48: Wear Parts For Elastomer Shock Absorbers
Maintenance and repair 9.4.3 Wear parts for elastomer shock absorbers The damping elements of the elastomer shock absorbers are wear parts that the customer can easily replace himself. To do this, the worn damping element is pulled out of the sleeve from the front and the new damping element is also inserted into the sleeve from the front. -
Page 49: Decommissioning, Disassembly, Disposal
Decommissioning, disassembly, disposal 10 Decommissioning, disassembly, disposal The compact slide must be properly dismantled after use and disposed of in an environmentally friendly manner. Safety instructions for decommissioning, disassembling and disposal WARNING Risk of injury due to improper decommissioning, disassembly and disposal! Improperly carried out activities can result in considerable material damage and serious injury. -
Page 50: Disposal
Decommissioning, disassembly, disposal Disposal The compact slide must be disposed of properly at the end of their service life and the raw materials used must be recycled. Observe the legal regulations and company requirements. The compact slide must not be disposed of as a complete unit. Dismantle the compact slide and separate the various components according to type of material and dispose of them properly: ... -
Page 51: Declaration Of Incorporation
The relevant technical documentation was created according to Annex VII, Part B of the above-mentioned Directive. Authorised representative for compiling the technical documentation: Niklaus Röthlisberger, Product Manager, Afag Automation AG, CH-6144 Zell Place/Date: Zell, 15.06.2021 Siegfried Egli Niklaus Röthlisberger... - Page 52 Index Index Assembly ............31 Obligations and liability ........10 Obligations of the operating company ....10 Obligations of the personnel ......11 Changes & Modifications ........12 Operator ............11 Commissioning of the rotary modules ....41 Compressed air specification ......46 Packaging ............
- Page 53 List of figures List of figures Fig. 1 Dimensional drawing Compact Slide CS 8 ..................16 Fig. 2 Table technical data CS 8 ....................... 17 Fig. 3 Table of slide loads CS 8 ........................ 19 Fig. 4 Dimensional drawing Compact Slide CS 12 ................... 21 Fig.
- Page 54 54 – 56 Assembly instructions EN CS 8 - CS 12 Date 01.06.2021 Version 4.5 ...
- Page 55 Assembly instructions CS 8 - CS 12 Date 01.06.2021 Version 4.5 55–56 ...
- Page 56 56 – 56 Assembly instructions EN CS 8 - CS 12 Date 01.06.2021 Version 4.5 ...
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