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   Summary of Contents for YAMAHA YZ85

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    OWNER’S MANUAL YZ85(X) YZ85LW(X) 5PA-28199-86-E0...

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    INTRODUCTION EAU41541 Congratulations on your purchase of the Yamaha YZ85(X)/YZ85LW(X). This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields.

  • Page 6: Important Manual Information

    This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.

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    IMPORTANT MANUAL INFORMATION EAU10200 YZ85(X)/YZ85LW(X) OWNER’S MANUAL ©2007 by Yamaha Motor Co., Ltd. 1st edition, March 2007 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.

  • Page 9: Table Of Contents

    TABLE OF CONTENTS SAFETY INFORMATION ....1-1 OPERATION AND IMPORTANT Checking the front and rear Safe riding ........1-1 RIDING POINTS ........ 5-1 brake pads ........ 6-19 Location of important labels ...1-4 Starting and warming up a cold Checking the brake fluid level ..6-20 engine .........

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    TABLE OF CONTENTS SPECIFICATIONS ......8-1 CONSUMER INFORMATION.....9-1 Identification numbers ....9-1...

  • Page 11: Safety Information

    Modifications made to this motorcycle Staying within your limits may cycle accidents are the result of head not approved by Yamaha, or the re- help you to avoid an accident. injuries. The use of a safety helmet is moval of original equipment, may ren-...

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    Since Yamaha cannot • Bulky or large accessories may motorcycle is changed. To avoid the test all other accessories that may be...

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    SAFETY INFORMATION Gasoline and exhaust gas place where pedestrians or chil- GASOLINE IS HIGHLY FLAMMA- dren are not likely to touch these BLE: hot areas. • Be sure to always use a fresh • Do not park the motorcycle on a mixture of oil and gasoline.

  • Page 14: Location Of Important Labels

    SAFETY INFORMATION EAU41851 Location of important labels Please read the following important labels carefully before operating this vehicle.

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    SAFETY INFORMATION For Canada Use premium unleaded WARNING gasoline / oil premix only. Rinding as a passenger can cause the vehicle 3XJ-2415E-A1 to go out of control. Loss of control can cause a collision or rollover, which can result in severe injury or death.

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    SAFETY INFORMATION WARNING TIRE INFOMATION Cold tire normal pressure should be set as BEFORE YOU OPERATE THIS VEHICLE, READ follows. THE OWNER’S MANUAL AND ALL LABELS. FRONT : 100kPa, {1.00kgf/cm }, 15psi NEVER CARRY A PASSENGER. You increase REAR : 100kPa, {1.00kgf/cm }, 15psi your risk of losing control if you carry a passenger.

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    Prima di usare il veicolo, leggete il manuale di istruzioni. Lire le manuel du propriétaire avant d’utiliser ce véhicule. Lesen Sie die Bedienungsanleitung bevor Sie dieses Fahrzeug fahren. Antes de conducir este vehículo, lea el Manual del Propietario. 5PA-21568-00 YAMAHA MOTOR CO., LTD. SHIZUOKA JAPAN YAMAHA 4GB-2155A-00...

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    SAFETY INFORMATION For Oceania and South Africa TIRE INFORMATION Cold tire normal pressure should be set as follows. FRONT : 100kPa, { 1.00kgf/cm } , 15psi REAR : 100kPa, {1.00kgf/cm }, 15psi 3RV-21668-A0 Before you operate this vehicle, read the owner’s manual. Prima di usare il veicolo, leggete il manuale di istruzioni.

  • Page 19: Description

    DESCRIPTION EAU10410 Left view 1. Radiator cap (page 6-10) 2. Fuel cock (page 3-5) 3. Shock absorber assembly spring preload adjusting nut (page 3-9) 4. Air filter element (page 6-12) 5. Seat (page 3-6) 6. Shift pedal (page 3-1) 7. Throttle stop screw (page 6-14) 8.

  • Page 20: Right View

    DESCRIPTION EAU10420 Right view 1. Shock absorber assembly compression damping force adjusting screw 9. Brake pedal (page 3-2) (page 3-9) 10.Transmission oil drain bolt (page 6-9) 2. Kickstarter (page 3-6) 11.Shock absorber assembly rebound damping force adjusting screw 3. Front fork rebound damping force adjusting screw (page 3-7) (page 3-9) 4.

  • Page 21: Controls And Instruments

    DESCRIPTION EAU10430 Controls and instruments 1. Clutch lever (page 3-1) 2. Left handlebar switch (page 3-1) 3. Brake lever (page 3-2) 4. Throttle grip (page 6-15) 5. Fuel tank cap (page 3-3)

  • Page 22: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS EAU40660 EAU12850 EAU12870 Handlebar switch Clutch lever Shift pedal 1. Engine stop button “ENGINE STOP” 1. Clutch lever 1. Shift pedal The clutch lever is located at the left The shift pedal is located on the left EAU12670 “ENGINE STOP”...

  • Page 23: Brake Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU41261 2. While holding the lever pushed EAU12941 Brake lever Brake pedal away from the handlebar grip, turn The brake lever is located at the right the adjusting bolt in direction (a) to handlebar grip. To apply the front increase the distance, and in direc- brake, pull the lever toward the handle- tion (b) to decrease it.

  • Page 24: Fuel Tank Cap

    INSTRUMENT AND CONTROL FUNCTIONS EAU13181 EAU41831 Fuel tank cap Fuel This motorcycle has been designed to use a premixed fuel of gasoline and 2- stroke engine oil. Always mix the gaso- line and oil in a clean container before filling the fuel tank. ECA15601 CAUTION: Always use fresh gasoline, and fill...

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    INSTRUMENT AND CONTROL FUNCTIONS Your Yamaha engine has been de- Filling the fuel tank ECA10070 CAUTION: signed to use premium unleaded gaso- line with a pump octane number Immediately wipe off spilled fuel [(R+M)/2] of 91 or higher, or a research with a clean, dry, soft cloth, since octane number of 95 or higher.

  • Page 26: Fuel Tank Breather Hose

    INSTRUMENT AND CONTROL FUNCTIONS EAU41360 EAU41280 Fuel tank breather hose Fuel cock The fuel cock supplies fuel from the tank to the carburetor while filtering it al- The fuel cock has two positions: 1. Arrow mark positioned over “ON” 1. Fuel tank breather hose With the lever in this position, fuel flows 2.

  • Page 27: Starter (choke) Knob

    INSTRUMENT AND CONTROL FUNCTIONS EAU13640 EAU13650 EAU13960 Starter (choke) knob Kickstarter Seat To remove the seat Remove the bolts, and then pull the seat off. 1. Starter (choke) knob 1. Kickstarter lever Starting a cold engine requires a richer To start the engine, fold out the kick- air-fuel mixture, which is supplied by starter lever, move it down lightly with the starter (choke).

  • Page 28: Rebound/compression Damping Force

    INSTRUMENT AND CONTROL FUNCTIONS EAU41470 soften the rebound damping, turn the Adjusting the front fork adjusting screw on each fork leg in di- This front fork is equipped with rebound rection (b). damping force adjusting screws and compression damping force adjusting Rebound damping setting: screws.

  • Page 29: Front Fork Bleeding

    20 click(s) in direction (b)* Standard: When riding in extremely rough condi- YZ85(X): 10 click(s) in direction tions, the air temperature and pressure (b)* in the front fork will rise. This will in- YZ85LW(X): 9 click(s) in direction...

  • Page 30: Adjusting The Shock Absorber Assembly

    NOTE: ECA10100 A special wrench can be obtained CAUTION: at a Yamaha dealer to make this Never attempt to turn an adjusting adjustment. mechanism beyond the maximum or The spring preload setting is deter- minimum settings.

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    Rebound damping setting: CAUTION: Minimum (soft): Always tighten the locknut against 20 click(s) in direction (b)* Standard:YZ85(X) the adjusting nut, and then tighten 6 click(s) in direction (b)* the locknut to the specified torque. For Europe only: 12 click(s) in di-...

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    To obtain a precise adjustment, formance. it would be advisable to check the num- Always have a Yamaha dealer ber of clicks of each damping force ad- service the shock absorber. justing mechanism and to modify the specifications as necessary.

  • Page 33: Removable Sidestand

    INSTRUMENT AND CONTROL FUNCTIONS EAU41381 Removable sidestand 1. Sidestand This motorcycle is equipped with a re- movable sidestand. NOTE: Make sure that the sidestand is proper- ly secured when the motorcycle is be- ing supported or is being transported. EWA14601 WARNING Never apply force on the motor- cycle while it is on the side-...

  • Page 34: Pre-operation Checks

    PRE-OPERATION CHECKS EAU15593 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.

  • Page 35: Pre-operation Check List

    • Check lever free play. • Adjust if necessary. • Make sure that operation is smooth. • Check cable free play. Throttle grip 6-15, 6-23 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing.

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    PRE-OPERATION CHECKS ITEM CHECKS PAGE • Check chain slack. • Adjust if necessary. Drive chain 6-21, 6-22 • Check chain condition. • Lubricate if necessary. • Check for damage. • Check tire condition and tread depth. Wheels and tires • Check air pressure. 6-15, 6-17 •...

  • Page 37: Operation And Important Riding Points

    3. Turn the starter (choke) on and ing controls and their functions open. completely close the throttle. (See before riding. Consult a Yamaha page 3-6.) NOTE: dealer regarding any control or 4. Start the engine by pushing the...

  • Page 38: Shifting

    OPERATION AND IMPORTANT RIDING POINTS EAU16671 ECA10260 4. Once the motorcycle has reached Shifting CAUTION: a speed high enough to change gears, close the throttle, and at the Even with the transmission in same time, quickly pull the clutch the neutral position, do not lever in.

  • Page 39: Engine Break-in

    (see page 6-8); it If you are not familiar with mainte- Cylinder or crankshaft: will show a rich condition during nance work, have a Yamaha dealer About one hour of break-in op- break-in. do it for you. eration is necessary.

  • Page 40: Parking

    Parking cur during the engine break-in When parking, stop the engine, and period, immediately have a then turn the fuel cock lever to “OFF”. Yamaha dealer check the vehi- EWA10310 cle. WARNING Since the engine and exhaust system can become very hot,...

  • Page 41: Periodic Maintenance And Minor Repair

    However, DEPENDING ON THE WEATHER, TERRAIN, GEOGRAPHI- CAL LOCATION, AND INDIVIDUAL USE, THE MAINTENANCE INTER- VALS MAY NEED TO BE SHORT- ENED. EWA10320 WARNING If you are not familiar with mainte- nance work, have a Yamaha dealer do it for you.

  • Page 42: Periodic Maintenance And Lubrication Chart

    Yamaha dealer. NOTE: From the seventh race, repeat the maintenance intervals starting from “Every race”. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. After...

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    PERIODIC MAINTENANCE AND MINOR REPAIR After Every Every Every ITEM ROUTINE break-in race third race fifth race required • Check cylinder for score marks or wear. √ √ • Clean. 5 * Cylinder √ • Replace. • Check clutch housing, friction plates, clutch plates √...

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    • Clean and regap. Spark plug √ • Replace. • Check chain slack, alignment and condition. √ √ • Adjust and thoroughly lubricate chain with Yamaha Drive chain chain and cable lube or equivalent. √ • Replace. √ √ • Check coolant level and for leakage.

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    PERIODIC MAINTENANCE AND MINOR REPAIR After Every Every Every ITEM ROUTINE break-in race third race fifth race required • Adjust lever position and pedal height. • Lubricate pivot points. • Check brake disk surface. √ √ • Check fluid level and for leakage. •...

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    PERIODIC MAINTENANCE AND MINOR REPAIR After Every Every Every ITEM ROUTINE break-in race third race fifth race required • Check for wear or damage. Drive chain roller and √ 24 * support guide • Replace if necessary. √ √ • Check operation and tighten if necessary. 25 * Rear suspension √...

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    PERIODIC MAINTENANCE AND MINOR REPAIR • Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid. • Replace the brake hoses every four years and if cracked or damaged.

  • Page 48: Install Spark Plug

    Do not attempt to diagnose such problems yourself. In- 1. Spark plug gap stead, have a Yamaha dealer check 1. Spark plug cap the vehicle. Spark plug gap: 2. Remove the spark plug as shown, 0.5–0.6 mm (0.020–0.024 in)

  • Page 49: Transmission Oil

    If any spark plug threads. leakage is found, have a Yamaha deal- 3. Install the spark plug with the er check and repair the motorcycle. In spark plug wrench, and then tight- addition, the transmission oil must be en it to the specified torque.

  • Page 50: Coolant

    PERIODIC MAINTENANCE AND MINOR REPAIR ECA10452 EAU20070 Coolant CAUTION: The coolant level should be checked In order to prevent clutch slip- before each ride. In addition, the cool- page (since the transmission oil ant must be changed at the intervals also lubricates the clutch), do specified in the periodic maintenance not mix any chemical additives.

  • Page 51: Change Coolant

    PERIODIC MAINTENANCE AND MINOR REPAIR EWA10380 4. After the coolant is completely WARNING drained, thoroughly flush the cool- Never attempt to remove the radiator ing system with clean tap water. 5. Install the coolant drain bolt, and cap when the engine is hot. then tighten it to the specified 3.

  • Page 52: Cleaning The Air Filter Element

    Cleaning the air filter element CAUTION: the vehicle for coolant leakage. If The air filter element should be cleaned coolant is leaking, have a Yamaha If coolant is not available, use at the intervals specified in the periodic dealer check the cooling system.

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    PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: The sponge material should be wet but not dripping. Recommended oil: Yamaha foam air filter oil or other quality foam air filter oil 7. Pull the sponge material over the air filter element frame. 1. Sponge material 3.

  • Page 54: Adjusting The Carburetor

    1. Start the engine and thoroughly The engine should never be op- Yamaha dealer, who has the neces- warm it up. erated without the air filter ele- sary professional knowledge and expe- 2.

  • Page 55: Adjusting The Throttle Cable Free Play

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU21370 2. To increase the throttle cable free EAU41820 Adjusting the throttle cable Tires play, turn the adjusting nut in direc- free play To maximize the performance, durabil- tion (a). To decrease the throttle ity, and safe operation of your motor- cable free play, turn the adjusting cycle, note...

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    Size: glass fragments in it, or if the sidewall is YZ85 70/100-17 40M YZ85LW 70/100-19 42M cracked, have a Yamaha dealer re- YZ85LWX 70/100-19 42M place the tire immediately. YZ85X 70/100-17 40M Manufacturer/model:...

  • Page 57: Spoke Wheels

    If any dam- curely mounted to maintain the in- very carefully and replace it as age is found, have a Yamaha herent stability of the original soon as possible with a high- dealer replace the wheel.

  • Page 58: Adjusting The Clutch Lever Free Play

    There should be no free play at the 3. Adjusting bolt brake lever end. If there is free play, The clutch lever free play should mea- have a Yamaha dealer inspect the sure 10.0–15.0 mm (0.39–0.59 in) as brake system. shown. Periodically check the clutch le-...

  • Page 59: Checking The Front And Rear Brake Pads

    If a brake pad has worn to the point that the wear indi- cator almost touches the brake disc, have a Yamaha dealer replace the brake pads as a set. 1. Brake pad wear indicator Rear brake 1.

  • Page 60: Checking The Brake Fluid Level

    However, if the Use only the recommended quality brake fluid level goes down sud- 1. Minimum level mark brake fluid, otherwise the rubber denly, have a Yamaha dealer Rear brake seals may deteriorate, causing check the cause. leakage and poor braking perfor- mance.

  • Page 61: Changing The Brake Fluid

    EAU22730 EAU22760 Changing the brake fluid Drive chain slack Have a Yamaha dealer change the The drive chain slack should be brake fluid at the intervals specified in checked before each ride and adjusted the NOTE after the periodic mainte- if necessary.

  • Page 62: Cleaning And Lubricating The Drive Chain

    3. Drive chain slack adjusting bolt NOTE: 4. Alignment marks For a thorough cleaning, have a ECA10570 Yamaha dealer remove the drive chain CAUTION: and soak it in solvent. Improper drive chain slack will over- 2. Spray Yamaha Chain and Cable...

  • Page 63: Checking And Lubricating The Cables

    If a cable is damaged maintenance chart. or does not move smoothly, have a Yamaha dealer check or replace it. Recommended lubricant: Yamaha Chain and Cable Lube or engine oil SAE 10W-30 (API SE)

  • Page 64: Checking And Lubricating The Brake And Shift Pedals

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU44400 EAU23141 Recommended lubricants: Checking and lubricating the Checking and lubricating the Brake lever: brake and shift pedals brake and clutch levers Silicone grease Clutch lever: Brake lever Lithium-soap-based grease (all- purpose grease) The operation of the brake and shift pedals should be checked before each Clutch lever ride, and the pedal pivots should be lu-...

  • Page 65: Lubricating The Swingarm Pivots

    PERIODIC MAINTENANCE AND MINOR REPAIR EAUM1650 EAU23250 EAU23271 Lubricating the swingarm piv- Lubricating the rear suspen- Checking the front fork sion The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main- tenance and lubrication chart.

  • Page 66: Checking The Steering

    Securely support the vehicle so that fork does not operate smoothly, there is no danger of it falling over. have a Yamaha dealer check or re- pair it. 2. Hold the lower ends of the front fork legs and try to move them for- ward and backward.

  • Page 67: Checking The Wheel Bearings

    Yamaha dealer check right. Check that the motorcycle is in a the wheel bearings. stable and level position before starting any maintenance.

  • Page 68: Front Wheel

    To remove the front wheel To remove the rear wheel EWA10820 EWA10820 WARNING WARNING It is advisable to have a Yamaha It is advisable to have a Yamaha dealer service the wheel. dealer service the wheel. Securely support the motor- Securely support the motor-...

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    PERIODIC MAINTENANCE AND MINOR REPAIR 6. While supporting the brake caliper EAU41322 To install the rear wheel and slightly lifting the wheel, pull 1. Install the wheel and the brake cal- the wheel axle out. iper bracket by inserting the wheel axle from the right-hand side.

  • Page 70: Troubleshooting

    90 Nm (9.0 m·kgf, 65 ft·lbf) represent quick and easy procedures for checking these vital systems your- self. However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.

  • Page 71: Troubleshooting Charts

    Wipe off with a dry cloth and correct the the kickstarter. spark plug gap, or replace the spark plug. Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Have a Yamaha dealer check the vehicle. 6-31...

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    Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.

  • Page 73: Motorcycle Care And Storage

    Rust and corrosion can develop matte colored finished parts. Be Cleaning even if high-quality components are sure to consult a Yamaha dealer for ECA10771 advice on what products to use be- used. A rusty exhaust pipe may go un- CAUTION: fore cleaning the vehicle.

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    MOTORCYCLE CARE AND STORAGE contact with strong or abrasive scratched, use a quality plastic After cleaning cleaning products, solvent or polishing compound after 1. Dry the motorcycle with a chamois thinner, fuel (gasoline), rust re- washing. or an absorbing cloth. movers or inhibitors, brake flu- 2.

  • Page 75: Storage

    NOTE: install the spark plug and the 1. Follow all the instructions in the Consult a Yamaha dealer for advice on spark plug cap. “Care” section of this chapter. what products to use. 2. For motorcycles equipped with a fuel cock that has an “OFF”...

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    MOTORCYCLE CARE AND STORAGE EWA10950 WARNING To prevent damage or injury from sparking, make sure to ground the spark plug electrodes while turning the engine over. 5. Lubricate all control cables and the pivoting points of all levers and pedals. 6.

  • Page 77: Specifications

    YZ85X 351 mm (13.82 in) (FRA)(GBR)(GRC)(IRL)(NLD)(NOR)(PRT) 0.54 L (0.57 US qt) (0.48 Imp.qt) Weight: (SWE) Air filter: YZ85 1821 mm (71.7 in) (ZAF) With oil and fuel: Air filter element: YZ85LW 1903 mm (74.9 in) YZ85 71.0 kg (157 lb) Wet element YZ85LWX 1903 mm (74.9 in)

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    YZ85X 26.30 ° YZ85X 90/100-14 49M (SWE) Trail: Manufacturer/model: YZ85LW 52/14 (3.714) YZ85 88.0 mm (3.46 in) DUNLOP/D756 YZ85LWX 52/14 (3.714) YZ85LW 105.5 mm (4.15 in) Tire air pressure (measured on cold YZ85X 47/14 (3.357) (AUS)(NZL) YZ85LWX 105.5 mm (4.15 in) tires): YZ85X 48/14 (3.428) (CAN)

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    275.0 mm (10.83 in) Rear suspension: Type: Swingarm (link suspension) Spring/shock absorber type: Coil spring/gas-oil damper Wheel travel: YZ85 282.0 mm (11.10 in) YZ85LW 287.0 mm (11.30 in) YZ85LWX 287.0 mm (11.30 in) YZ85X 282.0 mm (11.10 in) Electrical system: Ignition system:...

  • Page 80: Consumer Information

    Record the vehicle identification num- ber and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. VEHICLE IDENTIFICATION NUMBER: 1. Vehicle identification number 1.

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    INDEX Fuel cock..........3-5 Steering, checking ........ 6-26 Fuel tank breather hose ......3-5 Storage ........... 7-3 Accessories and replacement parts ..6-17 Fuel tank cap...........3-3 Supporting the motorcycle ....6-27 Air filter element, cleaning ....6-12 Swingarm pivots, lubricating ....6-25 Handlebar switch........3-1 Brake and clutch levers, checking Throttle cable free play, adjusting..

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This manual also for:

Yz85(x), Yz85lw(x)

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  • juan de dios Jan 17, 2015 04:49:
    Muy chidote este manualite bato loco