Vestil HDC-305-60 Owner's Manual

Vestil HDC-305-60 Owner's Manual

Hydraulic drum carrier/rotator
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VESTIL MANUFACTURING CORPORATION
2999 North Wayne Street, P.O. Box 507
Angola, Indiana 46703 USA
Phone (260) 665-7586 • Fax (260) 665-1339
sales@vestil.com • www.vestil.com
Contents
Warnings and Safety Instructions ....................... 1
Receiving Instructions........................................ 1
Loading Instructions .......................................... 2
Operating Instructions ........................................ 2
Periodic Maintenance Instruction ....................... 4
Exploded Parts Drawing/Lists ........................ 5-8
WARNINGS & SAFETY INSTRUCTIONS
Read owner's manual completely before operating unit!
• Remove drum & disconnect power before working on unit.
• The carrier is designed to be used for dumping only fluid or
semi-fluid loads from open-topped steel 55 gallon drums.
Dumping capacity is reduced to 500 lbs. for drums whose fill
level is 50% or less.
• Do not attempt to lift or rotate damaged drums.
• Always have the floor lock engaged solidly with the floor
surface when a drum is being rotated.
• Verify that the drum is securely held by the carrier before
lifting or rotating it.
• Drums must be vertical while being transported.
• Always watch the carriage and the barrel carefully when the
carrier is in operation.
• Stand behind and to the side of the carriage when a drum is
being rotated.
• Be alert to the possibility of splashing when dumping wet and
/ or dense loads.
• Do not allow personnel underneath any part of the drum
carrier while it is raised.
• For battery-powered units, review the additional warning
included elsewhere in this manual.
• Ensure that all safety and warning labels stay in place and are
legible. See the labels page in this manual.
• Do not use the carrier if any damage or unusual noise is
observed.
• Do not perform any modifications to the carrier without the
manufacturer's approval. Failure to receive authorization for
changes to the equipment could void the warranty.
• The load must be removed from the carriage and the carriage
must be fully lowered before any work is performed on the
carrier.
• Maintenance and repairs are to be done only by personnel
qualified to perform required work.
Revised 05-04
A company dedicated to solving ergonomic and material
handling problems since 1955 .
OWNER'S
MANUAL
HYDRAULIC DRUM CARRIER/ROTATOR
MODEL HDC-305-60/72/84/96
The Power Unit's Operation....................................9
Electrical Schematic ....................................... 10
Hydraulic Schematic/Parts List ................... 11-13
Troubleshooting .............................................. 14
Warning Label Identification ............................ 15
Limited Warranty/Service Record .................... 16
• Do not use brake fluid or jack oils in the hydraulic
system. If oil is needed, use an anti-wear hydraulic oil
with a viscosity grade of 150 SUS at 100°F, (ISO 32 @
40°C)or Dexron transmission fluid.
• Use only replacement parts either supplied or approved
by the manufacturer.

RECEIVING INSTRUCTIONS

Every unit is thoroughly tested and inspected
prior to shipment. However, it is possible that the unit
may incur damage during transit. If you see damage
when unloading make a note of it on the SHIPPER
RECEIVER.
Remove all packing and strapping material,
inspect for damage. IF DAMAGE IS EVIDENT, FILE A
CLAIM WITH THE CARRIER IMMEDIATELY! Also,
check the unit size, type of power unit, etc., to ensure the
unit is correct for the intended application.
HYDRAULIC DRUM CARRIER/ROTATOR
HDC-305 SERIES - D/C POWER
09-126-108
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Table of Contents
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Summary of Contents for Vestil HDC-305-60

  • Page 1: Table Of Contents

    VESTIL MANUFACTURING CORPORATION Revised 05-04 09-126-108 2999 North Wayne Street, P.O. Box 507 Angola, Indiana 46703 USA A company dedicated to solving ergonomic and material Phone (260) 665-7586 • Fax (260) 665-1339 handling problems since 1955 . sales@vestil.com • www.vestil.com...
  • Page 2: Loading Instructions

    OPERATING INSTRUCTIONS To Raise . . . LOADING: NOTE: Always make sure that the shackle pin (see item 28 The drum is rotated by a hand crank on the 60" dump height on p. 5) is secure before applying a load to the load hook. models, and by a chain pull on all others.
  • Page 3: Instructions For Battery-Powered Units

    ADDITIONAL INSTRUCTIONS FOR BATTERY-POWERED UNITS WARNING! • Working with or near lead acid batteries is dangerous. Batteries contain sulfuric acid and produce explosive gases. A battery explosion could result in loss of eyesight or serious burns. • Do not smoke or allow a spark or flame near batteries. Charge batteries in locations which are clean, dry, and well-ventilated.
  • Page 4: Periodic Maintenance Instruction

    ROUTINE MAINTENANCE & SAFETY CHECKS • Care should be taken to identify all potential hazards and comply with applicable safety procedures before beginning work. • Fully lower the carrier to the floor before beginning any inspection or work on the unit. •...
  • Page 5: Exploded Parts Drawing/Lists

    HDC-305 SERIES HYDRAULIC DRUM CARRIER/ROTATOR...
  • Page 6 Bolt, HHCS, 3/8"-16 x 1"L 13-025-023 Handle grip Cord coil 01-033-014 HDC305-CC UP/DOWN hand pendent control 01-522-022 HDC305-HDCNT (with cord & molded plug) Spring pin, 3/16" x 1-1/2" Lg. (HDC-305-60 only) n/aSP Boom 09-514-031 HDC305-BM Reservoir hose 09-623-001 HDC305-RH Hydraulic hose (HDC-305-60) 09-623-002...
  • Page 8 PARTS IDENTIFICATION FOR CRADLE ASSEMBLY (DRUM CARRIER/ROTATOR) HDC-305 SERIES ENGINEERING ITEM NUMBER DESCRIPTION NUMBER Nut, for Pull Chain Wheel DCR-1-03 Washer DCR-2-03 Pull Chain Guide DCR-3-03 DCR-4-03 Pull Chain Wheel Pull Chain Wheel, Brackets, Bolts, Washers DCR-5-03 Small Single Sprocket DCR-6-03 Chain for Single Sprocket DCR-7-03...
  • Page 9: The Power Unit's Operation

    The Power Unit's Operation - HDC-305 The electric / hydraulic drum carrier / rotator utilizes an electric motor directly coupled to a gear-type hydraulic pump to produce the needed fluid pressure and flow to allow the cylinders to perform the work of lifting a drum A hydraulic manifold houses the hydraulic control components, and is bolted directly onto the gear pump.
  • Page 10: Electrical Schematic

    AC-powered HDC-305 electrical system diagram: Electrocution hazard: Disconnect power cord from the energy source BEFORE opening or removing plastic housing. DO NOT modify the power unit. DC-powered HDC-305 electrical system diagram:...
  • Page 11: Hydraulic Schematic/Parts List

    HYDRAULIC DIAGRAM - HDC-305 • WARNING: Care should be taken to identify all potential hazards and comply with applicable safety procedures before beginning work. Fully lower the carriage and ensure that system pressure and power have been removed before attempting to work on any of the hydraulic components! •...
  • Page 12 Parts Diagram for Single and Two-speed Hydraulic Foot Pumps Single-speed Pump Linkage Two-speed Pump Linkage...
  • Page 13 Parts Identification for Single and Two-speed Hydraulic Foot Pump ITEM NO. DESCRIPTION PART NO. Assembly, lever delta foot pedal, double speed 01-540-003 Assembly, lever delta foot pedal, single speed 01-540-004 Linkage for single-speed foot pump NFP-LNK1 Linkage for two-speed foot pump NFP-LNK2 3/8"...
  • Page 14: Troubleshooting

    TROUBLESHOOTING GUIDE - HDC-305 Before performing any task, always lower the carrier fully to the floor and disconnect the power supply. Consult the factory for problems at time of installation, or for any problems not addressed below. *Check the DC notes page for troubleshooting other problems specific to battery-powered units. Problem Possible Cause(s) Action...
  • Page 15: Warning Label Identification

    Warning Label Identification A: Label #220 (inside housing by oil fill) B: Label #232 C: Label #206 D: Label #203-1 (on rear panel of power unit) E: Label #295...
  • Page 16: Limited Warranty/Service Record

    (you) for warranty service. Who may request service? Only a warrantee may request service. You are a warrantee if you purchased the product from Vestil or from an authorized distributor AND Vestil has been fully paid.

This manual is also suitable for:

Hdc-305-72Hdc-305-84Hdc-305-96

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