Norac UC4+ Installation Manual
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Norac UC4+ Installation Manual

Spray height controller. fast 120’ passive roll . roll controll.
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Download this manual See also: Operator's Manual, Installation Manual
Spray Height Controller
Fast 120' Passive Roll
Installation Manual
Improving the competitiveness of Industry and
Agriculture through Precision Measurement

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Summary of Contents for Norac UC4+

  • Page 1 Spray Height Controller Fast 120’ Passive Roll Installation Manual Improving the competitiveness of Industry and Agriculture through Precision Measurement...
  • Page 2 Reorder P/N: UC4+BC+FT2-INSTe (Fast 120’ Passive Roll) NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information contained...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ..........................1 GENERAL SYSTEM DESCRIPTION ....................2 PARTS LISTS ............................3 INSTALLATION PROCEDURE ......................7 ........................7 ENSOR NSTALLATION ......................9 ENSOR NSTALLATION 4.2.1 Boom Roll Sensor Mounting....................10 4.2.2 Chassis Roll Sensor Mounting ....................11 4.2.3 Inverted Roll Sensor Mounting ....................

  • Page 4: Introduction

    INTRODUCTION Congratulations on your purchase of the NORAC UC4+ Spray Height Controller. This system is manufactured with top quality components and is engineered using the latest technology to provide operating features and reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly.

  • Page 5: General System Description

    Any installation specially to fit the sprayer to facilitate a procedure requiring boom movement will complete installation. However, NORAC need to be done first. Once the hydraulics cannot guarantee all parts fit as intended due have been disconnected you must complete...

  • Page 6: Parts Lists

    446BC+MAN6-1 MANUAL UC4+ BOOM CONTROL 2008 OPERATORS SMALL BOOKLET M01B 446BC+MAN6-2 MANUAL UC4+ BOOM CONTROL 2008 QUICK REFERENCE SMALL BOOKLET UC4+BC+FT2-INST MANUAL INSTALLATION UC4+ FAST 120' BOOM PASSIVE ROLL 44933D VALVE BLOCK ASSEM UC5-BC 2-STATION CC/LS VARIABLE RATE DT CONNECTORS...
  • Page 7 Table 2 - 44865-09 - Hydraulics Fittings Kit Item Part Number Name Quantity Picture 105588 TEE ADAPTER 4FJXR 4MJT 104632 TEE ADAPTER 8FJXR 8MJT 103312 MALE ADAPTER - 6MB 6MJ 104369 PLUG - 6MBP 44928 ORIFICE INSERT .047 IN ONE WAY Fitting Name 6 M B - 6 M OR X 90 Example:...
  • Page 8 The parts that come with your UC4+ System are shown below in their general installation configuration. Figure 2 – UC4+ Spray Height Controller Components...
  • Page 9 Figure 3 – Hydraulic Plumbing Schematic *If your valve block appears differently than shown, see Appendix A for more details.

  • Page 10: Installation Procedure

    INSTALLATION PROCEDURE 4.1 S General mounting rules for UC4+ ENSOR NSTALLATION ultrasonic sensors: It is advised to avoid mounting the a) In its lowest position, the sensor mouth sensor bracket to a breakaway must be 9 inches or more from the portion of the boom because a ground.
  • Page 11 3 SENSOR SYSTEM 5 SENSOR SYSTEM Figure 6 – Sensor Serial Number Installation Location...

  • Page 12: Roll Sensor Installation

    4.2 R a) The smaller the distance between ENSOR NSTALLATION A and B in Figure 8, the better Mount the roll sensors to the included the performance will be. roll sensor brackets using the machine screws and nylon lock nuts. (Figure 7) Distance A can not be more than 12”.

  • Page 13: Boom Roll Sensor Mounting

    * The boom frame roll sensor does not have a temperature probe Figure 9 – Roll Sensor Mounting with Respect to Sprayer Orientation Chassis Roll Boom Frame Roll Sensor Sensor Figure 10: Roll sensors mounted on a Fast 4.2.1 Boom Roll Sensor Mounting a) Make sure you are using the roll sensor that does NOT have The boom roll sensor (E02) must be...

  • Page 14: Chassis Roll Sensor Mounting

    b) The boom roll sensor must be a) Make sure you are mounting mounted to the rotating part of the roll sensor that does have a the boom suspension. temperature probe (2 cables) (E03). c) Use cable-ties to secure the bracket square edge...

  • Page 15: Inverted Roll Sensor Mounting

    Figure 11 – Boom and Chassis Roll Sensors Correclty Mounted 4.2.3 Inverted Roll Sensor Mounting hand boom. Inverted mounting may be used to optimize the If desired, the Roll sensor may be mounting criteria explained mounted inverted, so long as the Section 4.2.

  • Page 16: Hydraulic Installation

    18 ft-lbs. 2. Install the orifices (F06) into the “B” ports with the notch facing outward as 5. Mount the NORAC valve (V01) to the shown in Figure 15. sprayer in a suitable location. 4.3.2 Hydraulic Plumbing 3.

  • Page 17: Electrical Installation

    1. Route C11 to the rear of the sprayer, in 6. Install the square DIN connectors from the vicinity of the valve block. Note that C03 and C04 onto each NORAC valve the 16-pin AMP plug (P16) provides the as shown in Figure 17. The connectors hitch connection.
  • Page 18 IMPORTANT: Provide enough slack in all cables to account for the movement of the main section, parallel lift, and FOLDING boom movement. Figure 17 – Valve Cable Connections 8. Connect the sensor branch cable (C02) to the 4-pin AMP plug (P4) on C11 (Figure 18).

  • Page 19: Completing The Factory Install

    1. Test the functionality of the original manufacturer’s boom controls. 4. For the FT2 system it is recommended NORAC Control Panel (Item E01) does that a full software install be done prior not need to be powered up for the to delivery of the sprayer.

  • Page 20: End User Installation

    END USER INSTALLATION 1. Install the UC4+ Control Panel (E01) in the cab of the sprayer. Mount the panel where it will be clearly visible and within easy reach of the operator. A good spot to mount the UC4+ control panel is on the right hand side of the cab to the Roll Over Protection Bar.
  • Page 21 Figure 20 – Cable Configurations: C10 and C11 2. Connect the power cable (C10) to 5. For optimal performance of the UC4 the UC4+ Control Panel in the system, there should be very little sprayer cab. Ensure that both plugs play at the hitch clevis.

  • Page 22: Electrical Reference - Cable Drawings

    ELECTRICAL REFERENCE – CABLE DRAWINGS 6.1 I C02: 44668 – S ENSOR RANCH ABLE 6.2 I C03: 44656 – V ALVE ABLE ARIABLE...

  • Page 23: Item C10: 44650-35 - Power Cable Generic Pull -Type

    6.3 I C10: 44650-35 – P OWER ABLE ENERIC...

  • Page 24: Item C11: 44651-03 - Extension Cable Valve Generic

    6.4 I C11: 44651-03 – E XTENSION ABLE ALVE ENERIC...

  • Page 25: Item C05: 44658-63 - Cable Fasta & L Block Interface

    6.5 I C05: 44658-73 – C A & L B ABLE LOCK NTERFACE...
  • Page 26 APPENDIX A Starting in January 2009, NORAC is changing the connectors on the boom height control valve block. The new style valve block will have 2-pin Deutsch connectors on the coils. The previous models had Hirschman style connectors as shown in Figure 2. The new style valve blocks and cabling look similar to Figure 22 and Figure 23.
  • Page 27 Canada NORAC Systems International Inc. CALL TOLL FREE: 1-800-667-3921 (306)664-6711 SHIPPING ADDRESS: 3702 Kinnear Place Saskatoon, SK S7P 0A6 United States Norac, Inc. CALL TOLL FREE: 1-866-306-6722 (763)786-3080 SHIPPING ADDRESS: 1290 Osborne Rd NE, Suite F Fridley, MN 55432-2892...

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