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Norac UC4+ Installation Manual

Spray height controller. case ih 3150, 3185, 3200
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Download this manual See also: Operator's Manual, Installation Manual
Spray Height Controller
D
CASE IH 3150, 3185, 3200
Installation Manual
Improving the competitiveness of Industry and
Agriculture through Precision Measurement

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Summary of Contents for Norac UC4+

  • Page 1 Spray Height Controller CASE IH 3150, 3185, 3200 Installation Manual Improving the competitiveness of Industry and Agriculture through Precision Measurement...
  • Page 2 Reorder P/N: UC4+BC+CS2-INST REV E (CASE IH 3150, 3185, 3200) NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information contained...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ..........................1 GENERAL SYSTEM DESCRIPTION ....................2 PARTS LISTS ............................3 INSTALLATION PROCEDURE ......................7 ....................... 7 XISTING SYSTEM CHECK ........................7 PEED ......................9 ENSOR NSTALLATION ....................12 ENSOR NSTALLATION ....................... 13 ENSOR NSTALLATION 4.5.1 Boom Frame Roll Sensor Mounting ..................

  • Page 4: Introduction

    INTRODUCTION Congratulations on your purchase of the NORAC UC4+ Spray Height Controller. This system is manufactured with top quality components and is engineered using the latest technology to provide operating features and reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly.

  • Page 5: General System Description

    Any installation specially to fit the sprayer to facilitate a procedure requiring boom movement will complete installation. However, NORAC need to be done first. Once the hydraulics cannot guarantee all parts fit as intended due have been disconnected you must complete...

  • Page 6: Parts Lists

    MANUAL INSTALLATION UC4+ CASE 3150, 3185, 3200, 3310 44933D VALVE BLOCK ASSEM UC5-BC 2-STATION CC/LS VARIABLE RATE DT * If cables C04, C12 and C13 have the wrong connectors, contact NORAC to receive the correct cables. Cable C13 and C14 may not be required.
  • Page 7 Table 2 – 44865-05 - Hydraulics Fittings Kit Details Item Part Number Name Quantity Picture 103345 ELBOW ADAPTER - 6MJ 6FJX90 104614 FEMALE TO MALE ADAPTER - 6FJ 4MJ 104704 CAP - 4FJCN 103312 MALE ADAPTER - 6MB 6MJ 103839 TEE ADAPTER - 6FJXR 6MJT 104369 PLUG - 6MBP...
  • Page 8 Figure 2 – UC4+ Spray Height Controller Components Case 3185 often uses Deutsch connectors to interface with the valve block. If this is the case, contact NORAC to order the following cables. These replace cables C12 and C13. C13 may not be required. Part Number...
  • Page 9 Figure 3 – Hydraulic Plumbing Schematic...

  • Page 10: Installation Procedure

    INSTALLATION PROCEDURE 4.1 E XISTING SYSTEM CHECK You will need a stopwatch or a watch that displays “seconds” for It is necessary to check the existing system’s the next step. functionality before installing the UC4+ system. 3. Raise the LEFT boom from its extreme LOW position to the very TOP of its 1.
  • Page 11 Table 4 – Boom Test Record (WITHOUT UC4+ System) Working RPM: Trial #1 Trial #2 Trial #3 Avg Time Boom [Sec] [Sec] [Sec] [Sec] Left UP Left DOWN Right UP Right Down Main UP Main DOWN Roll CW Roll CCW Table 5 –...

  • Page 12: Wing Sensor Installation

    UC4+ Sprayer Boom Control Operator’s Manual (M01) for implications. 4. Mount the NORAC UC4+ ultrasonic sensor (E02) into the sensor brackets. The sensors should be oriented forward (ahead) of the boom (see Figure 6 and Figure 5 –...
  • Page 13 5. Sensor cables should run through the General mounting rules for UC4+ mounting bracket tube and then behind ultrasonic wing sensors: the member the bracket is mounted onto. a) In its lowest position, the sensor mouth Cable-tie the connector in place. The must be 9 inches or more from the cable must not be allowed to hang below ground.
  • Page 14 3 SENSOR SYSTEM 5 SENSOR SYSTEM Figure 9 – Sensor Serial Number Installation Location...

  • Page 15: Main Lift Sensor Installation

    4.4 M 3. Mount the sensor onto the sensor ENSOR NSTALLATION mounting collar (Figure 11). 1. Assemble the main lift sensor bracket (B11) as shown in Figure 10. Sensor Mounting Collar Bracket Tube Bracket Base Sensor Mounting Tab Figure 10 - Main Lift Sensor Bracket 2.

  • Page 16: Roll Sensor Installation

    4.5 R ENSOR NSTALLATION Mount the roll sensors to the included When mounting the roll sensors, use the roll sensor brackets using the machine following guidelines and refer to Figure 14. screws and nylon lock nuts, as illustrated a) The smaller the distance between A and in Figure 13.

  • Page 17: Boom Frame Roll Sensor Mounting

    4.5.1 Boom Frame Roll Sensor Mounting 1. Use the supplied hardware to mount the boom frame roll sensor (E04) as shown in Figure 15. When mounting the boom frame roll sensor follow these guidelines: a) To prevent bending the bracket, ensure bolts are placed as close together as possible (minimize C in Figure 15).

  • Page 18: Chassis Roll Sensor Mounting

    4.5.2 Chassis Roll Sensor Mounting Check that the roll sensors and 1. It is often best to cable tie the chassis cables will not interfere with, or roll sensor in place. When mounting the come into contact with any parts of chassis roll sensor follow the guidelines the sprayer.

  • Page 19: Hydraulic Installation

    4.6.1 Valve Assembly Figure 19 – Valve Block Assembly 1. On a clean surface remove all plastic plugs from the NORAC hydraulic Valve (V01) (Figure 18). 2. Install the 6MB-6MJ (F05) fittings on the “P” and “T” ports and tighten to 18 ft-lbs.

  • Page 20: Valve Mounting

    4.6.2 Valve Mounting 1. Mount the NORAC valve (V01) on the sprayer using the valve mounting bracket (B10). 2. As shown in Figure 20, screw short side of the threaded rods into the bottom of the valve block at least 3/8". The valve mounting holes are drilled and tapped 3/8 NC-1"...

  • Page 21: Hydraulic Plumbing

    3. The “A” ports of the cylinders must be 6MJ couplings (F05). teed in to the tank (“T”) lines. Install two 6FJXR-6MJT Tee fittings (F06) into the “T” port of the NORAC block as shown in Figure 3 and Figure 22. NORAC Tank Port...

  • Page 22: Electrical Installation

    4.7 E LECTRICAL NSTALLATION 1. Install the UC4+ Control Panel (E01) in the cab of the sprayer. Mount the panel where it will be clearly visible and within easy reach of the operator. A good spot to mount the UC4+ control panel is on the right hand side of the cab to the Roll Over Protection Bar.
  • Page 23 Figure 24 – Cable Configurations: C10 and C11 2. Connect the UC4+ power cable (C10) to Ensure the UC4+ Control Panel’s the UC4+ Control Panel in the sprayer power is OFF for the remaining cab. Ensure that both plugs installation. (Bottom of switch connected to the panel.
  • Page 24 Figure 25 – Cable Configurations: C03, C11, C12 and C13 6. Route C11 to the rear of the sprayer, in 10. Connect the 2-pin tees (which are the vicinity of the valve block. labeled as “MAIN UP” and “MAIN DOWN” on the branch wires) of C12 to 7.
  • Page 25 14. Install the Deutsch connectors from C03 18. Route the sensor branch cable (C02) to onto each NORAC valve as shown in the wing and main sensors. Follow Figure 26. The connectors on C03 are existing cables and/or hydraulic lines marked RIGHT UP, LEFT UP, RIGHT along the boom.

  • Page 26: Completing The Installation

    Panel using the switch on the side of its chassis. 4. Repeat the Boom Speed Test as described in Section 4.2 Boom Speed Test with the NORAC UC4+ System installed. Record the results for comparison in Table 5. 5. The procedure for the installation of the UC4+ System is now complete.

  • Page 27: Electrical Reference - Cable Drawings

    ELECTRICAL REFERENCE – CABLE DRAWINGS 5.1 I C02: 44668 – S ENSOR RANCH ABLE 5.2 I C02B: 44664 – C UC4 CAN N ABLE...

  • Page 28: Item C03: 44656 - Valve Cable (Variable Rate )

    5.3 I C03: 44656 – V ALVE ABLE ARIABLE...
  • Page 29 5.4 I C04: 44658-34 – B YPASS ABLE NTERFACE...

  • Page 30: Item C10: 44650-39 - Power Cable Generic Self -Propelled

    5.5 I C10: 44650-39 – P OWER ABLE ENERIC ROPELLED...

  • Page 31: Item C11: 44651-03 - Extension Cable Valve Generic

    5.6 I C11: 44651-03 – E XTENSION ABLE ALVE ENERIC...

  • Page 32: Item C12: 44658-21 - Interface Cable Uc4 Bc C12 Gp Main

    5.7 I C12: 44658-21 – I UC4 BC C12 GP M NTERFACE ABLE...

  • Page 33: Item C13: 44658-40 - Interface Cable Uc4 Bc C13 Gp Main Extension

    5.8 I C13: 44658-40 – I UC4 BC C13 GP M NTERFACE ABLE XTENSION...

  • Page 34: Item C14: 44658-28 - Cable Interface Uc4 Bc C14 Power Pigtail

    5.9 I C14: 44658-28 – C UC4 BC C14 P ABLE NTERFACE OWER IGTAIL...

  • Page 35: Appendix A - Valve Connector Change

    APPENDIX A – VALVE CONNECTOR CHANGE Starting in January 2009, NORAC is changing the connectors on the boom height control valve block. The new style valve block will have 2-pin Deutsch connectors on the coils. The previous models had Hirschman style connectors as shown in Figure 2 new style valve blocks and cabling look similar to Figure 28 and Figure 29.
  • Page 36 Canada NORAC Systems International Inc. CALL TOLL FREE: 1-800-667-3921 (306)664-6711 SHIPPING ADDRESS: 3702 Kinnear Place Saskatoon, SK S7P 0A6 United States Norac, Inc. CALL TOLL FREE: 1-866-306-6722 (763)786-3080 SHIPPING ADDRESS: 1290 Osborne Rd NE, Suite F Fridley, MN 55432-2892...

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