Norac UC4+ TA 1200 Installation Manual
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Norac UC4+ TA 1200 Installation Manual

Spray height controller
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Spray Height Controller
Top Air
(TA 1200/1600 80/90-ft Boom 2006+)
Installation Manual
Improving the competitiveness of Industry and
Agriculture through Precision Measurement

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Summary of Contents for Norac UC4+ TA 1200

  • Page 1 Spray Height Controller Top Air (TA 1200/1600 80/90-ft Boom 2006+) Installation Manual Improving the competitiveness of Industry and Agriculture through Precision Measurement...
  • Page 2 NOTICE NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information contained in this manual. The technical information in...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION..............................1 GENERAL SYSTEM DESCRIPTION ........................2 PARTS LISTS ..............................3 INSTALLATION PROCEDURE ...........................8 ..........................8 XISTING SYSTEM CHECK ............................8 PEED ........................10 ENSOR NSTALLATION ........................13 ENSOR NSTALLATION ........................14 ENSOR NSTALLATION 4.5.1 Boom Roll Sensor Mounting 4.5.2 Chassis Roll Sensor Mounting 4.5.3 Inverted Roll Sensor Mounting 4.5.4 Temperature probe ...........................17 YDRAULIC...

  • Page 4: Introduction

    INTRODUCTION Congratulations on your purchase of the NORAC UC4+ Spray Height Controller. This system is manufactured with top quality components and is engineered using the latest technology to provide operating features and reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly.

  • Page 5: General System Description

    Any installation procedure requiring boom installation. However, NORAC cannot movement will need to be done first. Once the guarantee all parts fit as intended due to the hydraulics have been disconnected you must variations of the sprayer by the manufacturer.

  • Page 6: Parts Lists

    PARTS LISTS The parts that come with your UC4+ Sprayer Boom System are listed in Table 1. The item number on the left side of this table references each part. Please ensure that all parts in your kit are present before proceeding with your installation. Table 1 –...
  • Page 7 Substitution parts will in no way affect the operation of the system provided that they are installed as directed. Item V01 – 2 Station Valve Block (44963D) may be substituted with: Item Part Number Name Quantity 44933D VALVE BLOCK ASSEM UC4-BC 2-STATION CC/LS VARIABLE RATE The 44933D is a direct replacement for the 44963D.
  • Page 8 FACE P - PIPE The use of dielectric grease is not recommended on any NORAC electrical connections. To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti-seize grease to all threaded parts upon installation. Permatex Anti-seize lubricant is...
  • Page 9 The parts that come with your UC4+ Spray Height Control system are shown below in their general installation configuration. Figure 2 – UC4+ Spray Height Control Components...
  • Page 10 Figure 3 – Hydraulic Components...

  • Page 11: Installation Procedure

    INSTALLATION PROCEDURE 4.1 E XISTING SYSTEM CHECK You will need a stopwatch or a watch that displays “seconds” for the next It is necessary to check the existing system’s step. functionality before installing the UC4+ Spray Height Control system. 3. Raise the LEFT boom from its extreme LOW position to the very TOP of its travel.
  • Page 12 Table 4 – Boom Test Record (WITHOUT UC4+ Spray Height Control system) Working RPM: Trial #1 Trial #2 Trial #3 Avg Time Boom [Sec] [Sec] [Sec] [Sec] Left UP Left DOWN Right UP Right Down Main UP Main DOWN Roll CW Roll CCW Table 5 –...

  • Page 13: Wing Sensor Installation

    Control system warranty at the end of the UC4+ Spray Height Control Operator’s Manual (M01) for implications. 4. Mount the NORAC UC4+ ultrasonic sensor (E02) into the sensor brackets. The sensors should be oriented forward (ahead) of the Figure 5 – Breakaway Sensor Mounting boom (see Figure 6 and Figure 8).
  • Page 14 not be allowed to hang below the boom General mounting rules UC4+ (Figure 6). ultrasonic wing sensors: a) In its lowest position, the sensor mouth must be 9 inches or more from the ground. b) The bottom of the sensor must be at least 9 inches in front of the spray nozzles.
  • Page 15 3 SENSOR SYSTEM 5 SENSOR SYSTEM Figure 9 – Sensor Serial Number Installation Location...

  • Page 16: Main Lift Sensor Installation

    4.4 M ENSOR NSTALLATION 1. Assemble the main lift sensor bracket (B11) as shown in Figure 10. Sensor Mounting Collar Bracket Tube Bracket Base Sensor Mounting Tab Figure 10 – Main Lift Sensor Bracket Figure 12 – Main Lift Sensor Mounted in the 2.

  • Page 17: Roll Sensor Installation

    4.5 R a) The smaller the distance between A and ENSOR NSTALLATION B in Figure 14, the better the Mount the roll sensors to the included roll performance will be. sensor brackets using the machine screws and nylon lock nuts. (Figure 13) Distance A can not be more than 12”.

  • Page 18: Boom Roll Sensor Mounting

    * The boom frame roll sensor does not have a temperature probe Figure 15 – Roll Sensor Mounting with Respect to Sprayer Orientation 4.5.1 Boom Roll Sensor Mounting 4.5.2 Chassis Roll Sensor Mounting The boom roll sensor (E04) must be The chassis roll sensor must be mounted mounted to the rotating part of the boom.

  • Page 19: Inverted Roll Sensor Mounting

    Figure 16 – Boom and Chassis Roll Sensors Correctly Mounted 4.5.3 Inverted Roll Sensor Mounting connector exits towards the right-hand boom. Inverted mounting may be used If desired, the Roll sensor may be optimize mounting criteria mounted inverted, so long as the explained in Section 4.5.

  • Page 20: Hydraulic Installation

    Component failure due to oil contamination is 44933D not covered under the UC4+ Spray Height Figure 19 – NORAC Valve Block Control system warranty. It is recommended that a qualified technician does the hydraulic 2. Install the 6MB-6MJ fittings (F05) on the installation.

  • Page 21: Valve Mounting

    4.6.2 Valve Mounting 1. Mount the NORAC valve (V01) on the sprayer using the valve mounting bracket (B10). 2. As shown in Figure 21, screw short side of the threaded rods into the bottom of the valve block at least 3/8". The valve mounting holes are drilled and tapped 3/8 NC-1"...
  • Page 22 Figure 21 – Valve Mounting Location Existing Valve Block NORAC Valve Block Figure 22 – Valve Mounting Example...

  • Page 23: Hydraulic Plumbing

    From this point in the installation the booms 6. Tee the pressure (H04) and tank (H03) lines will be inoperative until the electronics are for the NORAC block in to the existing lines fully installed. from the existing valve block, using the “T”...

  • Page 24: Lectrical Nstallation

    4.7 E LECTRICAL NSTALLATION 1. Install the UC4+ Control Panel (E01) in the cab of the sprayer. Mount the panel where it will be clearly visible and within easy reach of the operator. A good spot to mount the UC4+ control panel is on the right hand side of the cab to the Roll Over Protection Bar (ROP).
  • Page 25 Figure 25 – Cable Configurations: C10 2. Connect the UC4 power cable (C10) to 4. Route the free end (R16) of C10 out of the UC4 Control Panel in the sprayer the cab, to the vicinity of the tractor cab. Ensure that both plugs (P16A and hitch.
  • Page 26 Figure 26 – Cable Configurations: Rear of Sprayer 7. Connect the 6-pin Shroud (S6) on the DIN all 13. Connect the 6-pin Tower on the valve cable interface cable (C12) to the mating 6-pin (C03) to the mating 6-pin Shroud (S6A) on Tower (T6A) on C11 (Figure 26).
  • Page 27 19. Route the sensor branch cable (C02) to the wing and main sensors and connect to the sensors. Follow existing cables and/or hydraulic lines along the boom. 20. Cable-tie the installed cables every 12 inches. IMPORTANT: Provide enough slack in all cables to account for the movement of the main section, parallel lift, and FOLDING boom movement.

  • Page 28: Completing The Installation

    4.8 C OMPLETING THE NSTALLATION 1. Start up your sprayer and test the sprayer’s functionality. The NORAC Control Panel does not need to be powered up for the original switches to function. Unfold the booms and raise/lower each boom and main section.

  • Page 29: Electrical Reference - Cable Drawings

    ELECTRICAL REFERENCE – CABLE DRAWINGS 5.1 I C02: 44668 – S ENSOR RANCH ABLE 5.2 I C02B: 44664 – C UC4 CAN N ABLE...

  • Page 30: Item C03: 44656D - Cable Valve Variable Rate Dt

    5.3 I C03: 44656D – C ABLE ALVE ARIABLE...

  • Page 31: Item C10: 44650-35 - Power Cable Generic Pull -Type

    5.4 I C10: 44650-35 – P OWER ABLE ENERIC...

  • Page 32: Item C11: 44651-03 - Extension Cable Valve Generic

    5.5 I C11: 44651-03 – E XTENSION ABLE ALVE ENERIC...

  • Page 33: Item C12: 44658-38 - All Interface Cable

    5.6 I C12: 44658-38 – A NTERFACE ABLE...

  • Page 34: Item C16: 44658-39 - Bypass Interface Cable

    5.7 I C16: 44658-39 – B YPASS NTERFACE ABLE...
  • Page 35 Canada NORAC Systems International Inc. CALL TOLL FREE: 1-800-667-3921 (306)664-6711 SHIPPING ADDRESS: 3702 Kinnear Place Saskatoon, SK S7P 0A6 United States NORAC, Inc. CALL TOLL FREE: 1-866-306-6722 (763)786-3080 SHIPPING ADDRESS: 1290 Osborne Rd NE, Suite F Fridley, MN 55432-2892...

This manual is also suitable for:

Uc4+ ta 1600Uc4+

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