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Degree
Key System
Technical Manual
Copyright © 2013-2016, Sargent Manufacturing Company, an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the express written permission
of Sargent Manufacturing Company is prohibited.

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Summary of Contents for Sargent Degree DG-2

  • Page 1 Degree Key System ™ Technical Manual Copyright © 2013-2016, Sargent Manufacturing Company, an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Sargent Manufacturing Company is prohibited.
  • Page 2: Table Of Contents

    Table of Contents Degree Key System Technical Manual ™ Table of Contents The Degree™ Advantage DG1 Key Cuts DG2 & DG3 Key Cuts Key Cutting Machines Pinning Formula Construction Master Keying (21-Option) Visual Key Control Tamper Proof Packaging Degree Pin Kits Cylinder Parts: DG1-34 Rim/ DG1-40 Series Mortise Cylinder Parts: 50-DG1-40 Series Mortise - Hotel Function Cylinder Parts: DG2-34 Rim/ DG2-40 Series Mortise...
  • Page 3: The Degree™ Advantage

    • Keys are significantly stronger than competitive systems • User-friendly design with minimal components provides easy field service • Availability in all existing SARGENT cylinder types provides cost-effective upgrade for SARGENT facilities • Bump resistance for added protection SARGENT Cylinder & Key Control Products High Security: UL437 Drill &...
  • Page 4: Dg1 Key Cuts

    DG1 Key Cuts Degree Key System Technical Manual ™ DG1 cuts from Bow to Tip MACF=4 .170±.001 TYP. .2440±.0025 .271±.0015 (1) 90° .241±.0015 (2) TYP. .211±.0015 (3) .181±.0015 (4) .151±.0015 (5) .121±.002 (6) (.307) .054±.001 REFERENCE LINE BOTTOM OF KEY Bottom Pins (BP) Master Wafers (MW) Control Drivers (CD) for all DG- 6300...
  • Page 5: Dg2 & Dg3 Key Cuts

    DG2 & DG3 Key Cuts Degree Key System Technical Manual ™ DG2 DG3 cuts MACF=4 20° 20° .170 ±.001 TYP. .259±.001 (1) .2440±.0025 .229±.001 (2) 86° .199±.001 (3) TYP. .169±.001 (4) .139±.001 (5) .109±.001 (6) (.307) REFERENCE LINE BOTTOM OF KEY Dimensions shown are to theoretical intersection Bottom Pins (BP) Bottom Pins (BP)
  • Page 6: Key Cutting Machines

    Key Cutting Machines Degree Key System Technical Manual ™ HPC Machines Degree level Key Cutting Machine Card # DSD# Cutter # 1200 (Blitz) C389 CW-90MC DG2/3 1200 (Blitz) C390 CW-1012 DJ-1 Code Max DSD389 CW-90MC CW-1012 DG2/3 Code Max DSD390 DJ-1 Tiger Shark DSD389...
  • Page 7: Pinning Formula

    Pinning Formula Degree Key System Technical Manual ™ Fixed Core Cylinders - All 6 Chambers 6300 Large Format Interchangeable Core - Large Format Interchangeable Cores Control Chambers (Chambers 1-2-5-6) (Chambers 3 and 4 Only) Non-LFIC LFIC Driver Pin (DP) Example Example 13 MINUS Plug Driver Pin (DP)
  • Page 8: Construction Master Keying (21-Option)

    ™ Construction Master Keying (Lost/Wafer Design) for DG1-, DG2- & DG3- SARGENT Degree cylinders when master keyed are offered with the New systems supplied with six construction master keys unless convenience of construction keying when specified with the 21- option...
  • Page 9: Visual Key Control Tamper Proof Packaging

    ™ Visual Key Control (Stamping) To allow for easier key and cylinder identification, SARGENT offers permanent stamping of keys and/or optional cylinder concealed stamping with industry standard alpha-numeric key set symbols All DG keys are stamped with key set symbol and “DO NOT DUPLICATE” as standard...
  • Page 10: Degree Pin Kits

    Degree Pin Kits Degree Key System Technical Manual ™ 437 DG1 Standard Pinning Kit The 437 DG1 Kit is used to pin DG1 fixed and LFIC cylinders The heavy duty steel kit prevents pins from mixing The kit includes: - 100 each of bottom pins sizes 1-6 - 100 each of control drivers sizes 1-11 - 100 each of driver pins sizes 1-9 - 100 each of bump resistant pins sizes 4-9...
  • Page 11: Cylinder Parts: Dg1-34 Rim/ Dg1-40 Series Mortise

    Cylinder Parts: DG1-34 Rim/ DG1-40 Series Mortise Degree Key System Technical Manual ™ DG1-34 Rim/ DG1-40 Series Mortise Cylinder Parts Item Description Part Number Where Used / Cylinder Length Comment DG-2894 DG1-34 – DG-2911 DG1-41 & 78-DG1-41 1-1/8" (29mm) DG-2912 DG1-42 &...
  • Page 12: Cylinder Parts: 50-Dg1-40 Series Mortise - Hotel Function

    Cylinder Parts: 50-DG1-40 Series Mortise - Hotel Function Degree Key System Technical Manual ™ 50-DG1-40 Series Mortise Cylinder Parts For use with 78/8250 lock sets only Item Description Part Number Where Used / Cylinder Length Comment DG-2923 50-DG1-43 1-3/8" (35mm) Plug Plug finishes: 04, 15 DG-2924...
  • Page 13: Cylinder Parts: Dg2-34 Rim/ Dg2-40 Series Mortise

    Cylinder Parts: DG2-34 Rim/ DG2-40 Series Mortise Degree Key System Technical Manual ™ DG2-34 Rim / DG2-40 Series Mortise Cylinder Parts Item Description Part Number Where Used / Cylinder Length Comment DG-0191 DG2-34 – DG-0411 DG2-41 & 78-DG2-41 1-1/8" (29mm) DG-0412 DG2-42 &...
  • Page 14: Cylinder Parts: Dg3-34 Rim/ Dg3-40 Series Mortise

    Cylinder Parts: DG3-34 Rim/ DG3-40 Series Mortise Degree Key System Technical Manual ™ DG3-34 Rim / DG3-40 Series Mortise Cylinder Parts Item Description Part Number Where Used / Cylinder Length Comment DG-2895 DG3-34 – DG-2881 DG3-41 & 78-DG3-41 1-1/8" (29mm) DG-2882 DG3-42 &...
  • Page 15: Cylinder Parts: Dg1-Lfic Cores

    Cylinder Parts: DG1-LFIC Cores Degree Key System Technical Manual ™ DG1 LFIC Cores Item Description Part Number Comment Plug DG-0200 Plug finishes: 04, 15 Cylinder Shell DG-0290 Shell finishes: 04, 15 Control Sleeve DG-0215 Conical Bottom Pin See Page 2 and 3 Master Wafer See Page 2 and 3 Control Pin...
  • Page 16: Cylinder Parts: Dg2-Lfic Cores

    Cylinder Parts: DG2-LFIC Cores Degree Key System Technical Manual ™ DG2 LFIC Cores Item Description Part Number Comment Plug DG-0201 Plug finishes: 04, 15 Cylinder Shell DG-0291 Shell finishes: 04, 15 Control Sleeve DG-0216 Chisel Tipped Bottom Pin See Page 2 and 3 In pin chambers 1 through 5 Conical Bottom Pin See Page 2 and 3...
  • Page 17: Cylinder Parts: Dg3-Lfic Cores

    Cylinder Parts: DG3-LFIC Cores Degree Key System Technical Manual ™ DG3 LFIC Cores Item Description Part Number Comment Plug DG-2901 Plug finishes: 04, 15 Cylinder Shell DG-0292 Shell finishes: 04, 15 Control Sleeve DG-0216 Chisel Tipped Bottom Pin See Page 2 and 3 In pin chambers 1 through 5 Conical Bottom Pin See Page 2 and 3...
  • Page 18: Cylinder Parts: Dg1 Bored, Auxiliary & Integralock

    Cylinder Parts: DG1 Bored, Auxiliary & Integralock Degree Key System Technical Manual ™ DG1 Bored, Auxiliary, & Integralock Cylinder Parts Item Description Part Number Where Used / Cylinder Length Comment 6, 7, 8L, 10, 11, 6500, 7500 Line Cylinders DG-3061 Plug with tailpiece retainer (Lever Locks) (item 7)
  • Page 19: Cylinder Parts: 50-Dg1 Bored - Hotel Function

    Cylinder Parts: 50-DG1 Bored - Hotel Function Degree Key System Technical Manual ™ 50-DG1 Bored Cylinder Parts Item Description Part Number Where Used Comment DG-0179 50- 10 Line Cylinders Plug Plug finishes: 04, 15 DG-0279 50- 8 Line & 50- 11 Line Cylinders DG-0171 50- 10 Line Cylinders No Finish...
  • Page 20: Cylinder Parts: Dg2 Bored, Auxiliary & Integralock

    Cylinder Parts: DG2 Bored, Auxiliary & Integralock Degree Key System Technical Manual ™ DG2 Bored, Auxiliary, & Integralock Cylinder Parts Item Description Part Number Where Used / Cylinder Length Comment 6, 7, 8L, 10, 11, 6500, 7500 Line Cylinders DG-3062 Plug with tailpiece retainer (Lever Locks) (item 12)
  • Page 21: Cylinder Parts: Dg3 Bored, Auxiliary & Integralock

    Cylinder Parts: DG3 Bored, Auxiliary & Integralock Degree Key System Technical Manual ™ DG3 Bored, Auxiliary, & Integralock Cylinder Parts Item Description Part Number Where Used / Cylinder Length Comment 6, 7, 8L, 10, 11, 6500, 7500 Line Cylinders DG-3063 Plug with tailpiece retainer (Lever Locks) (item 12)
  • Page 24 The company’s customer base includes commercial construction, institutional, and industrial markets. Copyright © 2013-2016, Sargent Manufacturing Company, an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express 90726:J 11/15/16 written permission of Sargent Manufacturing Company is prohibited.

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