Contents EU Language ..................................3 Introduction.................................4 Description..............................4 Intended Uses................................4 Purpose of Manual..............................4 Misuses................................4 Pump Identification..............................5 Pump Technical Data..............................5 Fluid Pumping Applications............................12 Tools................................12 Lifting, Transport, and Intermediate Storage.......................12 Assembly and Installation................................13 Assembly............................13 Installation............................13 Plumbing Diagram..............................14 Commissioning, Start-Up, Operation, Shutdown........................16 Information.............................16 Start-Up, Operation, Shutdown..........................16 Maintenance and Servicing..............................18 Information..........................18 D i s p o s a l .
EU Languages DO NOT attempt to install or operate your pump before reading the manual. Original copies of the manual for Hypro pumps are provided in English. To find a copy in your native language, go to www.hypropumps.com. Vor dem Ablesen des Handbuches versuchen Sie NICHT, Ihre Pumpe zu installieren. Originale des Handbuches fur Hypro-Pumpen werden auf englisch zur Verfugung gestellt. Zu eine Kopie in Ihrer Muttersprache finden, zu www.hypropumps.com zu gehen (German) N’essayez pas d’installer votre pompe avant de lire le manuel.
Introduction Description Hypro centrifugal pumps are designed for creating and boosting pressure in fluid circuits. The pump operates by taking in fluid from the inlet port after which it is slung by the impeller and expelled through the outlet port. Construction features include housings, impellers and seals which come in a variety of materials in order to be resistant to a range of chemicals. Standard models of centrifugal pumps rotate clockwise, when looking at the shaft end of the pump. Intended Uses Hypro centrifugal pumps are intended for creating or boosting dynamic pressure in approved fluids. Hypro centrifugal pumps should never be used to pump liquids above 140°F (60°C), or below 34°F (1°C). For pumps equipped with hydraulic motors, the pump should not be run if the hydraulic oil temperature exceeds 135°F (57°C). Any uses outside of those specified in this manual are considered misuses and are prohibited. Contact Hypro technical service with any questions regarding specific acceptable uses.
Pump Identification Hypro uses serialized labeling to enable users to precisely identify the pump’s manufacturing date. Serial Number: First and second digits: year (14 = 2014) Third through fifth digits: consecutive day of the year the pump was manufactured. Sixth through tenth digits: unique pump serial number. Pump Technical Data (All specifications and performance data are based on water as a carrier fluid.) 9303C(S) - HM1C, HM2C, HM3C, HM4C and HM5C...
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Pump Identification Hypro uses serialized labeling to enable users to precisely identify the pump’s manufacturing date. Serial Number: First and second digits: year (14 = 2014) Third through fifth digits: consecutive day of the year the pump was manufactured. Sixth through tenth digits: unique pump serial number. Pump Technical Data (All specifications and performance data are based on water as a carrier fluid.) 9303P - HM1C, HM2C, HM3C, HM4C, HM5C...
Fluid Pumping Applications Pump Materials Compatibility Impeller Pump Housing Seal Application Cast Silicon Nylon Polypropylene Stainless Polypropylene Ceramic Iron Carbide Weed Control Chemicals Insect Control Brush Control Pest Control Chemicals and Fumigants Liquid Fertilizers Powdered Fertilizers Fluid Transfer Acids Table 1 Flammable liquids, sewage, and potable water should never be pumped through a Hypro pump.
Figure 1 Transport • All Hypro pumps are capable of being transported by air, sea, rail or motor vehicle. When the pump is shipped, ensure that the pump is moved in accordance with local and national laws and is properly secured to prevent unwanted movement which could cause damage to person or property. Prior to shipping, all fluids should be removed from the pump.
• The working pressure in the hydraulics system must be controlled by a pressure relief valve that is adjusted to operate at 10% of the maximum system pressure. • When installing, adjusting or removing a Hypro centrifugal pump, ensure that there are no objects which can fall on the installer and make certain that all machinery to which the pump is to be attached is turned off. • Pumps must be installed in a location where they are accessible for any necessary maintenance. • When hydraulic power is used, the system should contain a quick disconnect coupling that can be disconnected to isolate the pump. Standard Mounting • In order to prevent injury or damage to property, all Hypro pumps should be properly mounted to a solid base where there is no danger of the pump falling or breaking loose. All Hypro pumps come with mounting holes which allow bolts to be put into the pump so it can be secured to a sturdy base. When mounting your Hypro centrifugal pump, be sure to use bolts and nuts which are compatible with any chemicals that may come into contact with them as well as choosing the correct grade of bolt based on the pump weight and any expected loads.
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Hydraulic Installation • When installing the hydraulic motor into the tractor or sprayer’s hydraulic system, make sure that no dirt or liquid gets into the hydraulic motor. KEEP ALL HYDRAULIC CONNECTIONS CLEAN. • Ensure return line is connected to low pressure return port on the tractor recommended for hydraulic motors, the ports are identified on the motor casting. Hydraulic supply lines should be at least the same size as the hydraulic motor port or larger. • Standard models come equipped with check valve port adapters that should not be removed. Hooking up the motor in the wrong direction will damage the hydraulic seal. •...
Commissioning, Start-Up, Operation, Shutdown Before attempting to start your pump, the following must be understood and followed to ensure safe operation. Information • When running Hypro centrifugal pumps, it is essential that operators use hearing protection as the sound levels can reach levels of 80 decibels. • When handling Hypro pumps, one should wear steel-toed shoes and protective gloves in order to protect the feet in the event the pump is dropped and protect the hands from any sharp surfaces on the pump or chemicals.
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Starting, Operation and Shutdown of the Pump (Hydraulic) Open Center Systems - All Models Adjusting Centrifugal Pump Output ATTENTION HM1C, HM3C & HM5C motors have bypass screw fully closed from the factory. HM2C & HM4C motors have bypass screw set at 1-1/2 turns from fully closed from the factory. 1. Open the bypass adjustment screw 2-1/2 turns from fully closed and secure it in place with the bypass jam nut. 2. Start the tractor. Leave the directional valve in the neutral position and allow hydraulic oil to circulate for approximately 10 to 15 minutes or until adequately warmed.
Maintenance and Servicing Information • All maintenance should be done when machinery is stationary and has been isolated from its energy sources. It is dangerous to perform maintenance while machinery is still connected to its power source. Machinery should be isolated from its electrical, hydraulic or gas engine power source.
Troubleshooting Before attempting to service your pump, be sure that it is disconnected from all energy sources. Symptom Probable Cause(s) Corrective Action Pump does not prime Leak in suction line Check hose and fittings for leaks and correct Obstruction in suction line Inspect hose for obstructions and remove Suction hose stuck to tank Cut a notch or “V” in end of suction hose Clogged strainer Check strainer and clean regularly Pump rotates incorrectly Correct rotation of pump Low discharge Blocked suction hose...
Replacement Parts The following drawings show the pumps and their replacement parts. Only genuine replacement parts should be used. Failure to follow this warning can result in damage to property, serious injury or death. If the pump malfunctions or is defective, it should be sent back to Hypro for service. 9303C(S)-HM1C, 2, 3, 4, 5 &...
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Replacement Parts The following drawings show the pumps and their replacement parts. Only genuine replacement parts should be used. Failure to follow this warning can result in damage to property, serious injury or death. If the pump malfunctions or is defective, it should be sent back to Hypro for service. 9303P Hydraulic Motor Part Nos.
EC Declaration of Incorporation Manufacturer’s Name: Pentair Flow Technologies, LLC Manufacturer’s Address: 375 Fifth Avenue NW, New Brighton, MN 55112, USA Declare that the partially complete machinery described below conforms to applicable health and safety requirements of Parts 1 of Annex I of Machinery Directive 2006/42/EC. This partly completed machinery must not be put into service until the equipment into which it is to be incorporated has been declared in conformity with the provisions of this directive.
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Contact Hypro Service Department at 800-468-3428 to receive a Return Merchandise Authorization number (RMA#). Returns are to be shipped with the RMA number clearly marked on the outside of the package. Hypro shall not be liable for freight damage incurred during shipping. Please package all returns carefully. All products returned for warranty work should be sent shipping charges prepaid to: HYPRO / PENTAIR Attention: Service Department 375 Fifth Avenue NW New Brighton, MN 55112 For technical or application assistance, call the Hypro Technical/Application number: 800-445-8360, or send an email to: technical@ hypropumps.com. To obtain service or warranty assistance, call the Hypro Service and Warranty number: 800-468-3428; or send a fax to the Hypro Service and Warranty FAX: 651-766-6618.
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