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Summary of Contents for Neopost Automailer 5
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Page 1: Table Of Contents
03/09/2008 12:32:40 Installation Guide • INSTALLATION GUIDE Contents Safety notes Mains connections General specifications Removal from pallet Fitting together Head & track section wiring Divert, Collate, OMR Folder, Single On-line I/F & 2-Up Merger Folder & Feeders Hi-Cap/Lo-Cap Finishing (monitor arm, covers etc.) Vertical stacker Installation Guide Issue 4 August 2008... -
Page 2: Safety Notes
03/09/2008 12:32:40 Installation Guide 1. SAFETY NOTES The following points must be observed when installing the machine Failure to do so could result in a safety hazard to operators. • The machine is switched off by turning the isolator switch on the rear of the insert head cover to the ‘off’... -
Page 3: Mains Connections
03/09/2008 12:32:40 Installation Guide 2. MAINS CONNECTIONS Europe Machines for European markets are fitted with an IEC60309 power connector and must be connected only by plugging into a mating wall socket. No other connection is required. North America There are two possible methods of connection: either by plug or permanently connected to the mains supply. - Page 4 03/09/2008 12:32:40 Installation Guide Earth Connections The earth wires from incoming mains, outgoing mains and the connection to all other fuses terminate at the main earth post. This is located at the rear of the insert head and is visible after removing the panel for the mains switch, as described on the previous page.
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Page 5: General Specifications
03/09/2008 12:32:40 Installation Guide GENERAL SPECIFICATIONS Voltage: 230V @ 50/60Hz (± 10% maximum). Maximum Heat Output (BTU/hour): Rated current x Rated Volts x 3.412 (eg. 11,222 BTU/hour for ‘typical’ configuration). Maximum Heat Output (Watts): Rated Current x Rated Volts (eg. 3.289 kW for ‘typical’ configuration). Operating Temperature: 18 - 28 deg C (64 - 82 deg F) Operating humidity:... - Page 6 03/09/2008 12:32:40 Installation Guide 2. The machine will function with humidity levels higher than 80% RH, but moisture absorption into the material may impair machine performance. 3. Condensation must not be present under any circumstances. 4. To ensure safe operation and provide for maintenance access, a minimum of 1m of free space should be available between any part of the machine and a wall or other structure.
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Page 7: Removal From Pallet
03/09/2008 12:32:40 Installation Guide 4. REMOVAL FROM PALLET First remove all outer casing and Remove Rear Panel B2-1099-W and Head boxed parts, as shown above. Undercover B1-0925-W Remove the 4 coach bolts & Transport Bracket B8470X. Forklift the head unit from the pallet. -
Page 8: Fitting Together
03/09/2008 12:32:40 Installation Guide Using pump trucks located under the chassis of the units move them to their final location. Note that PFE can supply trolleys for installation, which locate under the chassis but do not protrude, minimising the size of the units - order A0392A for 2 off Installation Trolleys, the quantity recommended for installation. - Page 9 03/09/2008 12:32:41 Installation Guide Align bottom edges of track pair to the next. Align bottom edges of track and head at the front. Loosely join the second track section to the first track section using the tensioning bars (C5978P and C5983P) and bolts (E2748A) at top &...
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Page 10: Head & Track Section Wiring
03/09/2008 12:32:41 Installation Guide 6. HEAD AND TRACK SECTION WIRING Pass the communications cables (blue coloured C.A.N. cable) along the front of the machine through the holes provided in the chassis. Lay the mains cables along the rear of the machine through the holes provided in the chassis and plug them into the IEC connector blocks. - Page 11 03/09/2008 12:32:41 Installation Guide Ensure the paper path from the forms diverter to the folder is at the right height and parallel. This is controlled by the height of the chassis and divert stand, so very important at this stage, and critical to ensure good folding.
- Page 12 03/09/2008 12:32:41 Installation Guide Pass all the signal, 36-volt and OMR cables (2 x 4 way JST leads) through so that they are laying on top of the stands, and into the IGUS chain. Attach them to the stand with cable. Ensure that all the cables move freely and allow sufficient movement for the units to unlatch and slide back.
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Page 13: Folder & Feeders
03/09/2008 12:32:41 Installation Guide 8. FOLDERS AND FEEDERS Folders are already fitted to the machine using 4 x M5 screws at the base and 2 x M5 screws to the shuttle bed. 8x M5 screw Folder hold the covers on. Black communications cable 2 x M5 screws (D connector) and black and red... - Page 14 03/09/2008 12:32:41 Installation Guide Small Conveyor Two M4 countersunk screws on the top of conveyor. Two M5 screw at the top each side. Two M5 screws attach feeder to the feeder support legs. Two M5 screws each side hold the conveyor Showing belt and adjuster.
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Page 15: Hi-Cap/Lo-Cap
03/09/2008 12:32:41 Installation Guide 9. HI-CAP/LO-CAP FEEDERS Attach the feeder mounting bracket (B8481P) fitting the locating bushes (C2893A) at the bottom, then feed the 36 volt and signal cables through the panels. Hook on the runner bracket assembly (A3198A) and temporarily fit the ramps provided for installation A3198A C2893A... -
Page 16: Finishing (Monitor Arm, Covers Etc.)
03/09/2008 12:32:41 Installation Guide 10. FINISHING (MONITOR ARM, COVERS ETC.) Monitor Arm (early machines – see overleaf for later versions) Chassis hole Fit the monitor arm to the head unit. Feed the cable duct through the chassis hole then through the large black plastic grommet and on to the PC. - Page 17 03/09/2008 12:32:41 Installation Guide Monitor Arm (later machines – see previous page for early versions) On later machines (from late November 2007), the pivot post is attached to the base unit rather than the monitor arm (see below for components). Pivot post fixed to base To assemble the arm, lay it on the top of the base unit and feed the cable through.
- Page 18 03/09/2008 12:32:41 Installation Guide Adjustment of Track covers. Adjust the covers in the slots so that they line up fore and aft. Adjustment of the head to the first track pair This is critical to ensure that the head cover does not rub on the track cover when it is opened.
- Page 19 03/09/2008 12:32:41 Installation Guide If the instructions in the first part of the installation guide have been followed, the cover gaps should not be far out. To achieve the final adjustment loosen the 4 bolts that screw into the tension bars described in section 2. Then adjust the feet to open the gap or close the gap on the covers.
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Page 20: Vertical Stacker
03/09/2008 12:32:42 Installation Guide 11. VERTICAL STACKER See VS set up doc for full installation saved under. C:\Program Files\PFE\Automailer 5\ Documentation\other documentation\vertical stacker\VS set up.doc 2 screws to fix the VS to the AM5. Adjust the feet to achieve this height For the envelope. - Page 21 03/09/2008 12:32:42 Installation Guide Cable routing shown for the two cables from the conveyor to the vertical stacker module PCB. Plug these into J13 and J6 (Each cable will be marked up to indicate where it plugs in to the vertical stacker module PCB). Power The serial cable goes from unit zero control PCB J12 to the vertical stacker control PCB J12.
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