Input Gear Assembly Disassembly And Reassembly; Front Output Shaft Assembly Disassembly And Reassembly; Rear Output Shaft Assembly Disassembly And Reassembly - Suzuki Grand Vitara Service Manual

3C-86 Transfer: Non-Shift Type (Transfer without Shift Actuator)
22) Clean mating surface of oil pump cover (1) and rear
case (2), apply sealant to rear case as shown in
figure by such amount that its section is 1.2 mm
(0.047 in.) in diameter, mate oil pump cover with rear
case and then tighten bolts (3) to specified torque.
"A": Sealant 99000–31260 (SUZUKI Bond
No.1217G)
Tightening torque
Oil pump cover bolt (a): 23 N·m (2.3 kgf-m, 17.0
lb-ft)
1
23) Clean mating surface of differential lock shift lever
case (1) and center case (5), apply sealant to center
case as shown in figure by such amount that its
section is 1.2 mm (0.047 in.) in diameter, confirm the
each fork of lever case is in groove of the sleeve,
mate differential lock shift lever case with center
case and then tighten differential lock shift lever case
bolts (3) to which thread lock cement has been
applied and differential lock shift lever case dowel
bolts (4) to specified torque.
"A": Sealant 99000–31260 (SUZUKI Bond
No.1217G)
"B": Thread lock cement 99000–32110 (Thread
Lock Cement Super 1322)
Tightening torque
Differential lock shift lever case bolt (a): 23 N·m
(2.3 kgf-m, 17.0 lb-ft)
Differential lock shift lever case dowel bolt (b):
23 N·m (2.3 kgf-m, 17.0 lb-ft)
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"A"
2
3, (a)
3, (a)
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1
3, "B", (a)
Input Gear Assembly Disassembly and
Reassembly
Refer to "Input Gear Assembly Disassembly and
Reassembly: Motor-Shift Type (Transfer with Shift
Actuator)".
Front Output Shaft Assembly Disassembly and
Reassembly
Refer to "Front Output Shaft Assembly Disassembly and
Reassembly: Motor-Shift Type (Transfer with Shift
Actuator)".
Rear Output Shaft Assembly Disassembly and
Reassembly
Refer to "Rear Output Shaft Assembly Disassembly and
Reassembly: Motor-Shift Type (Transfer with Shift
Actuator)".
"A"
2
3, "B", (a)
4, (b)
I5JB0A331105-03
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S5JB0A3326009
S5JB0A3326010