Yamaha XG250 Service Manual page 42

1. Rear brake switch leads
2. Throttle pulley
3. Grommet (tool box cover)
4. Cable guide(throttle cables)
5. Throttle cable (decelerator)
6. Throttle cable (accelerator)
7. Side cover
8. Starter motor lead
9. Carburetor warmer lead
10. Diode
11. Tape (gray)
12. Starter relay lead
13. Battery compartment
14. Positive battery lead
15. Clutch cable
16. Wire harness
17. Frame seat rail (right)
18. Rear turn signal lead
A. Clamp the wire harness, tail/brake light
lead, rear turn signal lead, rear turn sig-
nal lead and rear brake switch lead with a
band. Cut off the end of the band facing it
upward. Set the relay lead to seat rail and
frame stay side cover front, and ten
clamp.
B. Clamp the wire harness, tail/brake light
lead and battery negative lead with a
band. Cut off the end of the band facing it
upward.
C. Install the relay facing it forward.
D. Route the starter motor lead to the out
side of each lead.
E. Clamp the wire harness, clutch cable and
carburetor warmer lead with a band.
Pass through the band to the gusset hole
and clamp it. Make sure to face the band
end upward and cut off.
F. Fasten the handlebar switch right lead,
front brake light switch, front turn signal
light right lead, meter lead and headlight
relay with a clamp. Face the open side of
the clamp downward.
G. Route the throttle cable to the outside of
the lead.
H. Fasten the handlebar switch right lead,
front brake light switch, front turn signal
light right lead, meter lead and headlight
relay with a clamp at the place around
the frame gusset end. Cut the end of the
clamp with facing it to the grommmet
side.
I. Do not project from the side cover out-
side.
J. Route the throttle cable upon the
breather hose.
K. Route the throttle cable to the upper side
of the breather hose. Fasten the clutch
cable, starter motor lead and carburetor
warmer lead with the band. Make sure to
face the band end to the front side of the
chassis and cut off.
L. Install the diode in the battery box.
M. Route the battery negative lead behind
the point where the wire harness
branches off and through the inside of
the battery box.
N. Fasten the rear brake switch leads with a
clamp. Face the open side of the clamp
to the inside of the chassis.
O. Install the rear brake switch routing the
rear brake switch leads along the frame.
P. Clamp the rear brake switch lead.
Q. Push the rear turn signal lead, tail/brake
light lead, rear brake switch lead into the
space under battery band.
R. Install the battery negative lead outside
of the each lead.
S. Fasten the starter lead and starting cir-
cuit cut-off relay with a clamp. After that,
push the ratchet and the clamp head
inside.
T. Installing the starter relay, route the rear
brake switch lead between the battery
positive leads.
U. Route the carburetor warmer lead out
side of the wire harness.
V. Route the carburetor warmer lead out
side of the clutch cable and the starter
motor lead.
W. Store the headlight relay lead, speedom-
eter cable, right handlebar switch lead,
front brake switch lead, right turn signal
light lead coupler in cover at rear.
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CABLE ROUTING