Installing The Pickup Coil Rotor - Yamaha XG250 Service Manual

3
a
3. Check:
Starter clutch gear's contacting surfaces
●
Damage/pitting/wear → Replace the starter
clutch gear.
4. Check:
Starter clutch operation
●
▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼
a. Install the starter wheel gear "1" onto the
starter clutch "2" and hold the starter clutch.
b. When turning the starter wheel gear clock-
wise "A", the starter clutch and the starter
wheel gear should engage, otherwise the
starter clutch is faulty and must be replaced.
c. When turning the starter wheel gear counter-
clockwise "B", it should turn freely, otherwise
the starter clutch is faulty and must be re-
placed.
B
2
▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲
5. Check:
Shaft
●
Damage/fatigue/wear → Replace the defec-
tive part(s).
EAS24540

INSTALLING THE PICKUP COIL ROTOR

1. Install:
Washer "1"
●
Bearing "2"
●
Starter wheel gear "3"
●
PICKUP COIL ROTOR AND STARTER CLUTCH
2
1
1
A
5-52
Starter idle gear 2 "4"
●
1
2
3
2. Install:
Woodruff key "1"
●
Pickup coil rotor "2"
●
Washer "3"
●
Pickup coil rotor bolt "4"
●
NOTE:
Clean the tapered portion of the crankshaft
●
and the rotor hub.
When installing the rotor, make sure the woo-
●
druff key is properly seated in the key way of
the crankshaft.
1
3. Tighten:
Pickup coil rotor bolt "1"
●
Pickup coil rotor bolt
60 Nm (6.0 m•kg, 44 ft•lb)
NOTE:
Tighten the pickup coil rotor bolt "1" while
●
holding the rotor with a sheave holder "2".
Do not allow the sheave holder to touch the
●
projection on the rotor "a".
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A
4
2
3
4