Yamaha XV1700PC Manuals

Manuals and User Guides for Yamaha XV1700PC. We have 2 Yamaha XV1700PC manuals available for free PDF download: Service Manual, Owner's Manual

Yamaha XV1700PC Service Manual (515 pages)

Brand: Yamaha | Category: Motorcycle | Size: 23.97 MB

General Information

5
Specifications

5
- Table of Contents
  6
Periodic Checks and Adjustments

5
Chassis

5
Engine

5
Fuel Injection System

5
Electrical System

5
Troubleshooting

16
Chapter 1 General Information

18
Motorcycle Identification

18
- Vehicle Identification Number
  18
- Model Label
  18
Features

19
- Outline
  19
- Fi System
  20
- Components
  22
- Fuel Injection System
  34
- First Idle Control System
  45
- Components
  46
Important Information

49
- Preparation for Removal and Disassembly
  49
- Replacement Parts
  49
- Gaskets, Oil Seals and O-Rings
  49
- Lock Washers/Plates and Cotter Pins
  50
- Bearings and Oil Seals
  50
- Circlips
  50
Checking the Connections

51
Special Tools

52
Chapter 2 Specifications

57
Spec

57
General Specifications

57
Engine Specifications

58
Chassis Specifications

69
Electrical Specifications

73
Conversion Table

76
General Tightening Torque Specifications

76
Tightening Torques

77
Lubrication Points and Lubricant Types

83
- Engine
  83
- Chassis
  84
Engine Oil Lubrication Chart

85
Engine Oil Flow Diagrams

86
Transfer Gear Oil Flow Diagrams

90
Cable Routing

92
Chapter 3 Periodic Checks and Adjustments

107
Introduction

107
Chk Adj

107
Periodic Maintenance Chart for the Emission Control System

107
General Maintenance and Lubrication Chart

108
Seat and Side Covers

110
Headlight and Meter Assemblies

111
Battery

112
Fuel Tank

113
Air Filter Case

114
Silencer Air Filter Case

115
Engine

117
- Adjusting the Valve Clearance
  117
- Synchronizing the Throttle Bodies
  121
- Adjusting the Engine Idling Speed
  123
- Adjusting the Throttle Cable Free Play
  124
- Checking the Spark Plugs
  126
- Checking the Ignition Timing
  128
- Measuring the Compression Pressure
  129
- Checking the Engine Oil Level
  132
- Changing the Engine Oil
  133
- Measuring the Engine Oil Pressure
  137
- Checking the Transfer Gear Oil Level
  138
- Changing the Transfer Gear Oil
  139
- Adjusting the Clutch Cable Free Play
  141
- Cleaning the Air Filter Elements
  142
- Checking the Throttle Body Joints
  143
- Checking the Fuel Hoses
  143
- Checking the Cylinder Head Breather Hose and Oil Tank Breather Hose
  144
- Checking the Exhaust System
  145
Chassis

146
- Adjusting the Front Brake
  146
- Adjusting the Rear Brake
  147
- Checking the Brake Fluid Level
  148
- Checking the Front Brake Pads
  149
- Checking the Rear Brake Pads
  149
- Adjusting the Rear Brake Light Switch
  150
- Checking the Front and Rear Brake Hoses
  150
- Bleeding the Hydraulic Brake System
  151
- Adjusting the Shift Pedal
  153
- Adjusting the Drive Belt Slack
  153
- Checking and Adjusting the Steering Head
  156
- Checking the Front Fork
  158
- Adjusting the Front Fork Legs
  159
- Adjusting the Rear Shock Absorber Assembly
  160
- Checking the Tires
  161
- Checking the Wheels
  164
- Checking and Lubricating the Cables
  164
- Lubricating the Levers and Pedals
  165
- Lubricating the Sidestand
  165
- Lubricating the Rear Suspension
  165
Electrical System

166
- Checking and Charging the Battery
  166
- Checking the Fuses
  171
- Replacing the Headlight Bulb
  174
- Adjusting the Headlight Beam
  175
- Odometer and Tripmeter
  176
- Adjusting the Meter Light
  177
- Adjusting the Clock
  177
Chapter 4 Chassis

178
Front Wheel and Brake Discs

178
- Removing the Front Wheel
  181
- Checking the Front Wheel
  181
- Checking the Brake Discs
  183
- Installing the Front Wheel
  184
- Adjusting the Front Wheel Static Balance
  186
Chas

178
Rear Wheel, Brake Disc, and Rear Wheel Pulley

188
- Removing the Rear Wheel
  194
- Checking the Rear Wheel
  194
- Checking the Rear Wheel Drive Hub
  195
- Checking and Replacing the Rear Wheel Pulley
  195
- Assembling the Rear Wheel
  195
- Installing the Rear Wheel
  196
- Adjusting the Rear Wheel Static Balance
  199
Front and Rear Brakes

200
Front Fork

232
- Removing the Front Fork Legs
  232
- Disassembling the Front Fork Legs
  233
- Checking the Front Fork Legs
  237
- Assembling the Front Fork Legs
  239
- Installing the Front Fork Legs
  244
Handlebar

246
- Removing the Handlebar
  248
- Checking the Handlebar
  248
- Installing the Handlebar
  248
Steering Head

252
- Removing the Lower Bracket
  254
- Checking the Steering Head
  254
- Installing the Steering Head
  255
Rear Shock Absorber and Swingarm

257
Drive Belt and Drive Sprocket

266
Chapter 5 Engine

269
- Installing the Engine
  277
- Installing the Muffler and Exhaust Pipes
  278
Eng

269
Rocker Arms, Push Rods and Valve Lifters

279
Camshafts

293
- Checking the Camshafts
  296
- Checking the Decompression System
  298
- Checking the Oil Delivery Pipe
  298
- Installing the Camshafts
  299
Cylinder Heads

302
- Removing the Cylinder Heads
  304
- Checking the Cylinder Heads
  304
- Checking the Oil Delivery Pipe
  305
- Installing the Cylinder Head
  305
Valves and Valve Springs

307
- Removing the Valves
  308
- Checking the Valves and Valve Guides
  309
- Checking the Valve Seats
  311
- Checking the Valve Springs
  314
Cylinders and Pistons

317
- Removing the Cylinders and Pistons
  318
- Checking the Cylinders and Pistons
  319
- Checking the Piston Rings
  320
- Checking the Piston Pins
  321
- Installing the Pistons and Cylinders
  322
Clutch

324
- Clutch Cover
  324
- Clutch
  325
- Removing the Clutch
  329
- Removing the Primary Drive Gear
  330
- Checking the Friction Plates
  330
- Checking the Clutch Plates
  330
- Checking the Clutch Plate Spring
  331
- Checking the Clutch Housing
  331
- Checking the Clutch Boss
  331
- Checking the Pressure Plate
  332
- Checking the Pull Lever Shaft and Pull Rod
  332
- Checking the Primary Drive
  332
- Installing the Crankshaft Position Sensor and Pull Lever Shaft
  332
- Installing the Primary Drive Gear
  333
- Installing the Clutch
  334
Shift Shaft and Stopper Lever

338
Generator and Starter Clutch

341
- Stator Coil Assembly
  341
- Removing the Generator
  344
- Checking the Starter Clutch
  344
- Installing the Generator
  345
Transfer Gear Case

347
- Fuel Pump
  350
- Removing the Fuel Pump
  351
- Install the Fuel Pump
  351
- Sub Fuel Tank
  352
- Removing the Middle Driven Shaft
  356
- Checking the Middle Drive
  356
- Checking the Oil Strainer
  357
- Checking the Oil Pump
  357
- Checking the Oil Pipe
  358
- Assembling the Oil Pump
  358
- Installing the Transfer Gear Case
  359
Crankcase

361
- Disassembling the Crankcase
  364
- Checking the Crankcase
  365
- Checking the Bearings and Oil Seals
  366
- Checking the Oil Delivery Pipe
  366
- Checking the Engine Oil Pump Drive
  366
- Assembling the Crankcase
  367
Engine Oil Pump

370
- Checking the Oil Pump
  373
- Checking the Relief Valve
  373
- Checking the Oil Strainer
  374
- Assembling the Oil Pump
  374
- Installing the Oil Pump
  375
- Installing the Oil Strainer
  376
Crankshaft and Connecting Rods

377
- Removing the Crankshaft
  378
- Removing the Connecting Rods
  378
- Checking the Crankshaft and Connecting Rods
  378
- Installing the Connecting Rods
  384
- Installing the Crankshaft
  386
Transmission

387
- Checking the Shift Forks
  390
- Checking the Shift Drum Assembly
  391
- Checking the Transmission
  391
- Installing the Transmission
  392
- Installing the Shift Forks and Shift Drum Assembly
  392
Chapter 6 Fuel Injection System

394
- Wiring Diagram
  395
- Ecu's Self-Diagnostic Function
  397
- Substitute Characteristics Operation Control (Fail-Safe Action)
  401
- Troubleshooting
  402
- Throttle Bodies
  430
- Checking the Injector
  434
- Checking the Throttle Body
  434
- Checking the Fuel Pump and Pressure Regulator Operation
  435
Air Induction System

436
- Air Injection
  436
- Air Cut-Off Valve
  436
- Air Cut-Off Valve Assembly and Air Induction System Hoses
  437
- Reed Valves
  438
- Checking the Pressure Regulator
  439
- Checking the Air Induction System
  439
Chapter 7 Electrical System

440
Electrical Components

440
Elec

440
Arrangement of the Electrical Components and Couplers

442
Checking Switch Continuity

447
Checking the Switches

448
Checking the Bulbs and Bulb Sockets

450
- Types of Bulbs
  450
- Checking the Condition of the Bulbs
  450
- Checking the Condition of the Bulb Sockets
  452
- CHECKING the Leds
  453
Ignition System

454
- Circuit Diagram
  454
- Troubleshooting
  455
Electric Starting System

460
- Circuit Diagram
  460
- Starting Circuit Cut-Off System Operation
  461
- Troubleshooting
  462
Starter Motor

466
- Checking the Starter Motor
  469
- Assembling the Starter Motor
  471
Charging System

473
- Circuit Diagram
  473
- Troubleshooting
  474
- Circuit Diagram
  476
- Troubleshooting
  477
- Checking the Lighting System
  478
Signaling System

482
- Circuit Diagram
  482
- Troubleshooting
  484
- Checking the Signaling System
  485
Fuel Injection System

492
- Circuit Diagram
  492
- Troubleshooting
  494
- Checking the Fuel Pump
  502
- Checking and Adjusting the Throttle Position Sensor
  502
Chapter 8

506
- Engine
  506
- Fuel System
  506
Starting Failures

506
Trbl Shtg

507
- Electrical Systems
  507
Incorrect Engine Idling Speed

507
- Engine
  507
- Fuel System
  507
Poor Medium-And-High-Speed Performance

508
- Engine
  508
- Fuel System
  508
Faulty Gear Shifting

508
- Shifting Is Difficult
  508
- Shift Pedal Does Not Move
  508
- Jumps out of Gear
  508
Faulty Clutch

508
- Clutch Slips
  508
- Clutch Drags
  508
Overheating

509
- Engine
  509
- Fuel System
  509
- Chassis
  509
- Electrical Systems
  509
Poor Braking Performance

509
Faulty Front Fork Legs

509
- Leaking Oil
  509
- Malfunction
  509
Unstable Handling

510
Faulty Lighting or Signaling System

511
- Headlight Does Not Come on
  511
- Headlight Bulb Burnt out
  511
- Tail/Brake Light Does Not Come on
  511
- Tail/Brake Light Led Burnt out
  511
- Turn Signal Does Not Come on
  511
- Turn Signal Blinks Slowly
  511
- Turn Signal Remains Lit
  511
- Turn Signal Blinks Quickly
  511
- Horn Does Not Sound
  511

Yamaha XV1700PC Owner's Manual (122 pages)

Brand: Yamaha | Category: Motorcycle | Size: 1.19 MB

Table of Contents

7
- Important Manual Information
  5
- Safety Information
  9
  - Safe Riding
    10
  - Safety Information
    11
    
    Protective Apparel
    12
    
    Modifications
    12
    
    Loading and Accessories
    12
    
    Gasoline and Exhaust Gas
    14
    
    Location of Important Labels
    16
  - Description
    19
    
    Left View
    20
    
    Right View
    21
    
    Controls and Instruments
    22
Instrument and Control Functions

23
- Main Switch/Steering Lock
  24
- Instrument and Control Functions
  25
  - Indicator and Warning Lights
    25
  - Speedometer
    26
  - Tachometer Unit
    27
  - Handlebar Switches
    29
  - Clutch Lever
    30
  - Shift Pedal
    30
  - Brake Lever
    31
  - Brake Pedal
    31
  - Fuel Tank Cap
    32
  - Fuel
    32
  - Seat
    34
  - Helmet Holder
    34
  - Adjusting the Front Fork
    35
  - Adjusting the Shock Absorber Assembly
    36
  - Sidestand
    38
  - Ignition Circuit Cut-Off System
    39
- Pre-Operation Checks
  41
  - Pre-Operation Check List
    42
- Operation and Important Riding Points
  45
  - Operation and Important Riding Points
    47
  - Engine Break-In
    50
Periodic Maintenance and Minor Repair

51
Consumer Information

107
- Identification Numbers
  108
- Key Identification Number
  108
- Vehicle Identification Number
  108
- Model Label
  109
- Reporting Safety Defects
  110
- Motorcycle Noise Regulation
  111
- Maintenance Record
  112
- Yamaha Motor Corporation, U.s.a. Street and Enduro Motorcycle Limited Warranty
  114
- Yamaha Extended Service (Y.e.s.)
  116

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Yamaha XV1700PC Manuals

Yamaha XV1700PC Service Manual (515 pages)

Table of Contents

General Information

Specifications

Periodic Checks and Adjustments

Chassis

Engine

Fuel Injection System

Electrical System

Troubleshooting

Chapter 1 General Information

Motorcycle Identification

Features

Important Information

Checking the Connections

Special Tools

Chapter 2 Specifications

Spec

General Specifications

Engine Specifications

Chassis Specifications

Electrical Specifications

Conversion Table

General Tightening Torque Specifications

Tightening Torques

Lubrication Points and Lubricant Types

Engine Oil Lubrication Chart

Engine Oil Flow Diagrams

Transfer Gear Oil Flow Diagrams

Cable Routing

Chapter 3 Periodic Checks and Adjustments

Introduction

Chk Adj

Periodic Maintenance Chart for the Emission Control System

General Maintenance and Lubrication Chart

Seat and Side Covers

Headlight and Meter Assemblies

Battery

Fuel Tank

Air Filter Case

Silencer Air Filter Case

Engine

Chassis

Electrical System

Chapter 4 Chassis

Front Wheel and Brake Discs

Chas

Rear Wheel, Brake Disc, and Rear Wheel Pulley

Front and Rear Brakes

Front Fork

Handlebar

Steering Head

Rear Shock Absorber and Swingarm

Drive Belt and Drive Sprocket

Chapter 5 Engine

Eng

Rocker Arms, Push Rods and Valve Lifters

Camshafts

Cylinder Heads

Valves and Valve Springs

Cylinders and Pistons

Clutch

Shift Shaft and Stopper Lever

Generator and Starter Clutch

Transfer Gear Case

Crankcase

Engine Oil Pump

Crankshaft and Connecting Rods

Transmission

Chapter 6 Fuel Injection System

Air Induction System

Chapter 7 Electrical System

Electrical Components

Elec

Arrangement of the Electrical Components and Couplers

Checking Switch Continuity

Checking the Switches

Checking the Bulbs and Bulb Sockets

Ignition System