Removing The Pickupcoil Rotor; Checking The Starter Clutch - Yamaha XG250 Service Manual

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EAS24530

REMOVING THE PICKUPCOIL ROTOR

1. Remove:
Pickup coil rotor bolt "1"
Washer
NOTE:
Loosen the pickup coil rotor bolt "1" while
holding the rotor with a sheave holder "2".
Do not allow the sheave holder to touch the
projection on the rotor "a".
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A
a
2
2. Remove:
Pickup coil rotor "1"
NOTE:
Remove the rotor using flywheel puller "2".
Flywheel puller
90890-01362
Heavy duty puller
YU-33270-B
3. Remove:
Woodruff key "1"
PICKUP COIL ROTOR AND STARTER CLUTCH
1
1
2
5-51
4. Remove:
Starter idle gear 2 "1"
Starter wheel gear "2"
Bearing "3"
Washer "4"
4
3
2
EAS24570

CHECKING THE STARTER CLUTCH

1. Check:
Starter clutch rollers
Damage/wear → Replace the starter clutch.
2. Check:
Starter idle gear; "1"
Starter wheel gear; "2"
Starter clutch gear "3"
Burrs/chips/roughness/wear → Replace the
defective part(s).
1
1

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