Page 1
Read this manual carefully before operating this vehicle. OWNER’S MANUAL XJ6SAP 1PW-28199-EA...
Page 2
Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. YAMAHA MOTOR ELECTRONICS CO., LTD. 1450-6, Mori, Mori-machi, Shuchi-gun, Shizuoka-ken, 437-0292 Japan DECLARATION of CONFORMITY Company: YAMAHA MOTOR ELECTRONICS CO., LTD. Address: 1450-6, Mori, Mori-Machi, Shuchi-gun, Shizuoka-Ken, 437-0292 Japan Hereby declare that the product: Kind of equipment: IMMOBILIZER...
Page 3
Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your XJ6SAP. The Owner’s Manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself and others from trouble and injury.
IMPORTANT MANUAL INFORMATION EAU10133 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
TABLE OF CONTENTS SAFETY INFORMATION ....1-1 Carrier .......... 3-22 Checking the throttle grip free Sidestand ........3-22 play ........... 6-20 DESCRIPTION ........2-1 Ignition circuit cut-off system ..3-23 Valve clearance ......6-20 Left view ..........2-1 Tires ..........6-20 Right view ........2-2 FOR YOUR SAFETY –...
Page 7
TABLE OF CONTENTS Checking the wheel bearings ..6-33 Battery ..........6-34 Replacing the fuses ......6-35 Replacing the headlight bulb ..6-37 Replacing the tail/brake light bulb ...........6-38 Replacing a turn signal light bulb ...........6-38 Replacing the license plate light bulb ...........6-39 Auxiliary light bulb ......6-40 Troubleshooting ......6-40 Troubleshooting charts ....6-41 Checking the engine guards and...
SAFETY INFORMATION EAU40957 Safe Riding • Ride where other motorists can Perform the pre-operation checks each see you. Avoid riding in another time you use the vehicle to make sure it motorist’s blind spot. Be a Responsible Owner is in safe operating condition. Failure to ●...
Page 9
SAFETY INFORMATION ● due to excessive speed or under- Wear a face shield or goggles. carbon monoxide can collect rapidly cornering (insufficient lean angle Wind in your unprotected eyes and you can quickly be overcome and for the speed). could contribute to an impairment unable to save yourself.
Page 10
Yamaha accessories, which are avail- that has added cargo or accessories. den imbalance. Make sure that ac- able only from a Yamaha dealer, have Here, along with the information about cessories and cargo are securely been designed, tested, and approved...
Page 11
SAFETY INFORMATION ucts or having other modifications per- • Bulky or large accessories may Aftermarket Tires and Rims formed to your vehicle that change any seriously affect the stability of The tires and rims that came with your of the vehicle’s design or operation the motorcycle due to aerody- motorcycle were designed to match the characteristics can put you and others...
Page 12
SAFETY INFORMATION ● Secure the motorcycle with tie- downs or suitable straps that are attached to solid parts of the mo- torcycle, such as the frame or up- per front fork triple clamp (and not, for example, to rubber-mounted handlebars or turn signals, or parts that could break).
● the vehicle along with all three keys to Do not expose any key to exces- a Yamaha dealer to have them re-reg- sively high temperatures. istered. Do not use the key with the red ● Do not place any key close to bow for driving.
INSTRUMENT AND CONTROL FUNCTIONS ● Keep other immobilizer system EAU10472 EAU38530 Main switch/steering lock keys away from the main switch All electrical circuits are supplied with as they may cause signal inter- power; the meter lighting, taillight, li- ference. cense plate light and auxiliary light come on, and the engine can be start- ed.
Page 18
INSTRUMENT AND CONTROL FUNCTIONS EAU10684 To unlock the steering ECA11020 LOCK NOTICE The steering is locked, and all electrical Do not use the parking position for systems are off. The key can be re- an extended length of time, other- moved.
The oil level warning high beam of the headlight is switched light will flash ten times, then go off for 2.5 seconds. If this occurs, have a Yamaha dealer check the EAU11254 vehicle. Oil level warning light “ ”...
Page 20
INSTRUMENT AND CONTROL FUNCTIONS ECA10021 NOTICE Do not continue to operate the en- gine if it is overheating. ● For radiator-fan-equipped vehi- cles, the radiator fan(s) automati- cally switch on or off according to the coolant temperature in the ra- diator.
Page 21
INSTRUMENT AND CONTROL FUNCTIONS Display Conditions What to do Under 39 °C Message “Lo” is displayed. OK. Go ahead with riding. (Under 103 °F) 40–116 °C Coolant temperature is dis- OK. Go ahead with riding. (104–242 °F) played. Stop the vehicle and allow it to idle until 117–134 °C Coolant temperature flashes.
Page 22
If this oc- tem reverts to conventional braking. circuit. curs, have a Yamaha dealer check the Therefore, be careful not to cause When the key is turned to “OFF” and 30 self-diagnosis system. (See page 3-10...
INSTRUMENT AND CONTROL FUNCTIONS EAU46765 multi-function meter unit Tachometer Multi-function meter unit equipped with the following: ● a speedometer ● a tachometer ● an odometer ● two tripmeters (which show the distance traveled since they were last set to zero) ●...
INSTRUMENT AND CONTROL FUNCTIONS Clock 5. Push the “RESET” button to set mode “F-TRIP” and start counting the the minutes. distance traveled from that point. In that 6. Push the “SELECT” button and case, push the “SELECT” button to then release it to start the clock. switch the display between the various tripmeter and odometer modes in the Odometer and tripmeter modes...
Page 25
ECA10021 times, then go off for approximately 3 NOTICE nosis device for various electrical cir- seconds. If this occurs, have a Yamaha cuits. Do not continue to operate the en- dealer check the electrical circuit. If a problem is detected in any of those gine if it is overheating.
EAU12331 Anti-theft alarm (optional) lizer system circuits, the immobilizer Yamaha dealer and have the stan- This model can be equipped with an system indicator light will flash and the dard keys re-registered. optional anti-theft alarm by a Yamaha display will indicate an error code.
INSTRUMENT AND CONTROL FUNCTIONS EAU1234A Right position. To cancel the turn signal Handlebar switches lights, push the switch in after it has re- turned to the center position. Left EAU12500 Horn switch “ ” Press this switch to sound the horn. EAU12660 Engine stop switch “...
INSTRUMENT AND CONTROL FUNCTIONS EAU12733 The following table indicates which ac- EAU12820 Clutch lever Hazard switch “ ” cessories are enabled when the patrol With the key in the “ON” or “ ” posi- switch is turned to the “P”, “M” or “S” po- tion, use this switch to turn on the haz- sition.
INSTRUMENT AND CONTROL FUNCTIONS EAU12871 EAU26824 EAU12941 Shift pedal Brake lever Brake pedal The brake lever is located on the right side of the handlebar. To apply the front brake, pull the lever toward the throttle grip. 1. Shift pedal 1.
INSTRUMENT AND CONTROL FUNCTIONS EAU39533 even slightly applied, a vibration can be felt at the lever and pedal, The Yamaha ABS (Anti-lock Brake but these do not indicate a mal- System) features a dual electronic con- function. trol system, which acts on the front and ●...
INSTRUMENT AND CONTROL FUNCTIONS EAU13074 EAU13221 Fuel tank cap Fuel The fuel tank cap cannot be closed un- Make sure there is sufficient gasoline in less the key is in the lock. In addition, the tank. the key cannot be removed if the cap is EWA10881 WARNING not properly closed and locked.
EWA15151 WARNING necessary. Your Yamaha engine has been de- ● Make sure that the end of each Gasoline is poisonous and can signed to use regular unleaded gaso- hose is positioned inside of the cause injury or death.
INSTRUMENT AND CONTROL FUNCTIONS EAU13433 ECA10701 EAU53661 Catalytic converter Seat NOTICE This model is equipped with a catalytic Use only unleaded gasoline. The use converter in the exhaust system. To remove the seat of leaded gasoline will cause unre- 1. Remove the carrier by removing EWA10862 pairable damage to the catalytic WARNING...
INSTRUMENT AND CONTROL FUNCTIONS EAU47260 Rear view mirrors The rear view mirrors of this vehicle can be folded forward for parking in narrow spaces. Fold the mirrors back to their original position before riding. 1. Seat lock 1. Projection 2. Unlock. 2.
INSTRUMENT AND CONTROL FUNCTIONS EAU52172 To open a sidecase To close a sidecase Sidecases 1. Insert the key into the lock, and 1. Fold the sidecase lid down so that EWA16171 then turn it counterclockwise. the latch snaps into place. WARNING 2.
Spring preload setting: sembly yourself. Take the shock the adjusting ring in direction (a). To de- Minimum (soft): absorber assembly to a Yamaha crease the spring preload and thereby dealer for any service. soften the suspension, turn the adjust- Standard: ing ring in direction (b).
INSTRUMENT AND CONTROL FUNCTIONS EAU15112 EAU15305 this system regularly and have a Carrier Sidestand Yamaha dealer repair it if it does not EWA10171 The sidestand is located on the left side function properly. WARNING of the frame. Raise the sidestand or ●...
INSTRUMENT AND CONTROL FUNCTIONS EAU44902 Ignition circuit cut-off system The ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions. ● It prevents starting when the trans- mission is in gear and the side- stand is up, but the clutch lever is not pulled.
Page 39
”. stand during this inspection. • 3. Turn the key on. If a malfunction is noted, have a Yamaha 4. Shift the transmission into the neutral position. dealer check the system before riding. 5. Push the start switch. Does the engine start? With the engine still running: The neutral switch may not be working correctly.
• If necessary, add recommended coolant to specified level. 6-14 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary.
Page 41
• Make sure that operation is smooth. • Check throttle grip free play. Throttle grip 6-20, 6-30 • If necessary, have Yamaha dealer adjust throttle grip free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-29 •...
Page 42
• Tighten if necessary. Instruments, lights, signals • Check operation. — and switches • Correct if necessary. • Check operation of ignition circuit cut-off system. Sidestand switch 3-22 • If system is not working correctly, have Yamaha dealer check vehicle.
● a lean angle sensor to stop the en- understand, ask your Yamaha dealer. ● The transmission is in the neutral gine in case of a turnover. In this EWA10271 position.
The neutral indicator quate lubrication may damage light should come on. If not, ask a the transmission. 1. Shift pedal Yamaha dealer to check the elec- 2. Neutral position ● Always use the clutch while trical circuit. changing gears to avoid damag- Shifting gears lets you control the 3.
OPERATION AND IMPORTANT RIDING POINTS EAU17213 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10311 WARNING ● Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them and be burned.
– possibly leading to pending on the weather, terrain, geo- that is certified (if applicable). Yamaha death. See page 1-2 for more in- graphical location, and individual use, dealers are trained and equipped to...
● From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi). ● Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. EAU46910 Periodic maintenance chart for the emission control system...
PERIODIC MAINTENANCE AND ADJUSTMENT EAU1770E General maintenance and lubrication chart ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) √ Air filter element •...
Page 51
PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) • Check operation and for exces- √ √...
Page 52
PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) • Check operation and for oil leak- √...
Page 53
PERIODIC MAINTENANCE AND ADJUSTMENT EAU18680 ● Air filter • This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- pressed air to avoid damaging it. • The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas. ●...
PERIODIC MAINTENANCE AND ADJUSTMENT EAU18712 EAU46740 Removing and installing cowl- Cowling A ings and panels To remove the cowling The cowlings and panels shown need Remove the bolts, and then take the to be removed to perform some of the cowling off.
Page 55
PERIODIC MAINTENANCE AND ADJUSTMENT 2. Remove the quick fastener and To install a cowling the bolts, and then take the cowl- 1. Connect the turn signal light lead ing off. connectors. 2. Place the cowling in the original position, and then install the bolts and the quick fastener.
Do not attempt to diagnose such problems yourself. Instead, have a Yamaha dealer check the vehicle. If a spark plug shows signs of electrode erosion and excessive carbon or other deposits, it should be replaced.
PERIODIC MAINTENANCE AND ADJUSTMENT Before installing a spark plug, the spark EAU47551 Engine oil and oil filter car- plug gap should be measured with a If a torque wrench is not available when tridge wire thickness gauge and, if necessary, installing a spark plug, a good estimate The engine oil level should be checked adjusted to specification.
Page 58
PERIODIC MAINTENANCE AND ADJUSTMENT 6. Insert and tighten the engine oil dipstick, and then install and tight- en the oil filler cap. To change the engine oil (with or without oil filter cartridge replace- ment) 1. Remove cowling A. (See page 6-8.) 2.
Page 59
PERIODIC MAINTENANCE AND ADJUSTMENT Recommended engine oil: See page 8-1. An oil filter wrench is available at a Oil quantity: Yamaha dealer. Without oil filter cartridge replace- ment: 6. Apply a thin coat of clean engine 2.50 L (2.64 US qt, 2.20 Imp.qt)
Yamaha dealer check ● from the guide, and then remove Make sure that the vehicle is posi- the vehicle.
Page 61
EAU47573 To change the coolant water has been added to the 1. Place the vehicle on the center- coolant, have a Yamaha dealer stand. check the antifreeze content of 2. Remove cowlings A and C. (See the coolant as soon as possible, page 6-8.)
Page 62
PERIODIC MAINTENANCE AND ADJUSTMENT 5. Remove the coolant reservoir 9. After the coolant is completely breather hose from the guide, and drained, thoroughly flush the cool- then remove the coolant reservoir ing system with clean tap water. cap. 10. Install the coolant drain bolt and its new gasket, and then tighten the bolt to the specified torque.
Page 63
If 14. Install the coolant reservoir cap. ervoir. If necessary, remove the coolant is leaking, have a Yamaha 15. Start the engine, let it idle for sev- coolant reservoir cap, add coolant dealer check the cooling system.
1. Fuel tank bolt are not pinched. If any hose is 1. Air filter element 4. Remove the air filter case cover by damaged, have a Yamaha dealer 2. Air intake manifold removing the screws. NOTICE: replace the hose before starting...
If the specified idling speed cannot be follows at the intervals specified in the obtained as described above, have a periodic maintenance and lubrication Yamaha dealer make the adjustment. chart. The engine should be warm before making this adjustment. Check the engine idling speed and, if necessary, adjust it to specification by turning the idle adjusting screw.
To prevent this cle, note the following points regarding from occurring, the valve clearance the specified tires. must be adjusted by a Yamaha dealer at the intervals specified in the periodic Tire air pressure maintenance and lubrication chart.
Page 67
“broken * Total weight of rider, cargo and ac- cracked, have a Yamaha dealer re- in” for it to develop its optimal cessories place the tire immediately.
Page 68
After extensive tests, only the tires list- tively poor grip on certain road ed below have been approved for this surfaces until they have been model by Yamaha Motor Co., Ltd. “broken in”. Therefore, it is ad- visable before doing any high- Front tire:...
If any 2. Remove cowling B. (See page damage is found, have a Yamaha 6-8.) dealer replace the wheel. Do not 3. Loosen the locknut further down attempt even the smallest repair to the clutch cable.
1. No brake lever free play 6. Install the cowling. There should be no free play at the brake lever end. If there is free play, have a Yamaha dealer inspect the brake system. EWA14211 WARNING A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system.
EAU46291 Rear brake pads fect. If necessary, have a Yamaha deal- ified in the periodic maintenance and er adjust the brake light switches. lubrication chart. EAU22420 Front brake pads 1.
PERIODIC MAINTENANCE AND ADJUSTMENT ● EAU39372 Rear brake Clean the filler cap before re- Checking the brake fluid level moving. Use only DOT 4 brake Before riding, check that the brake fluid fluid from a sealed container. is above the minimum level mark. ●...
EAU22760 Changing the brake fluid Drive chain slack fluid level goes down suddenly, have a Have a Yamaha dealer change the The drive chain slack should be Yamaha dealer check the cause before brake fluid at the intervals specified in checked before each ride and adjusted further riding.
Page 74
PERIODIC MAINTENANCE AND ADJUSTMENT EAU50532 To adjust the drive chain slack Consult a Yamaha dealer before ad- Using the alignment marks on each justing the drive chain slack. side of the swingarm, make sure that 1. Take the motorcycle off the center-...
If a cable is damaged wet areas. Service the drive chain as or does not move smoothly, have a follows. Yamaha dealer check or replace it. WARNING! Damage to the outer ECA10583 NOTICE housing of cables may result in in-...
In addi- pedals should be checked before each tion, the cable should be lubricated by a ride, and the pedal pivots should be lu- Yamaha dealer at the intervals speci- bricated if necessary. fied in the periodic maintenance chart. Brake pedal...
Clutch lever WARNING If the centerstand or sidestand does not move up and down smoothly, have a Yamaha dealer check or re- pair it. Otherwise, the centerstand or sidestand could contact the ground and distract the operator, resulting in a possible loss of control.
1. Place the vehicle on a level sur- The swingarm pivots must be lubricat- face and hold it in an upright posi- ed by a Yamaha dealer at the intervals tion. WARNING! To avoid injury, specified in the periodic maintenance securely support the vehicle so and lubrication chart.
To charge the battery once a month and fully charge it if ● Electrolyte is poisonous and Have a Yamaha dealer charge the bat- necessary. dangerous since it contains sul- tery as soon as possible if it seems to 3. Fully charge the battery before in- furic acid, which causes severe have discharged.
PERIODIC MAINTENANCE AND ADJUSTMENT is turned to “OFF”, then con- EAU52200 Replacing the fuses nect the positive lead before The main fuse and the fuse boxes are connecting the negative lead. located under the seat. (See page [ECA16840] 3-18.) 4. After installation, make sure that the battery leads are properly con- nected to the battery terminals.
Page 82
PERIODIC MAINTENANCE AND ADJUSTMENT 4. If the fuse immediately blows Specified fuses: again, have a Yamaha dealer Main fuse: check the electrical system. 30.0 A Headlight fuse: 20.0 A Taillight fuse: 10.0 A Signaling system fuse: 7.5 A Ignition fuse: 10.0 A...
● Headlight lens 6. Install the cowling. Do not affix any type of tinted 7. Have a Yamaha dealer adjust the film or stickers to the headlight headlight beam if necessary. lens. Do not use a headlight bulb of a wattage higher than specified.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU47021 EAU24204 Replacing the tail/brake light Replacing a turn signal light bulb bulb 1. Remove the seat. (See page 1. Remove the turn signal light lens 3-18.) by removing the screw. 2. Remove the tail/brake light bulb socket (together with the bulb) by turning it counterclockwise.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU24313 Replacing the license plate light bulb 1. Remove the license plate light unit by removing the screws. 1. Turn signal light bulb 1. License plate light bulb socket 2. License plate light bulb 3. Insert a new bulb into the socket, 3.
1. Auxiliary light bulb self. However, should your motorcycle If the auxiliary light does not come on, require any repair, take it to a Yamaha have a Yamaha dealer check the elec- dealer, whose skilled technicians have trical circuit or replace the bulb.
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
Page 88
Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU52180 Checking the engine guards and rear guards Check the guards for damage and the mounting bolts for looseness. If the guards are significantly bent or de- formed, replace them. 1. Engine guard 2. Rear guard 6-43...
Some models are equipped with ble. Rust and corrosion can develop matte colored finished parts. Be Cleaning sure to consult a Yamaha dealer for even if high-quality components are ECA10772 advice on what products to use be- used. A rusty exhaust pipe may go un-...
Page 91
MOTORCYCLE CARE AND STORAGE off any detergent residue using Test the product on a small hid- plenty of water, as it is harmful den part of the windshield to Salt sprayed on roads in the winter may to plastic parts. make sure that it does not leave remain well into spring.
WARNING ing it with a tarp, while it is still ● Contaminants on the brakes or tires Consult a Yamaha dealer for ad- wet, will allow water and humid- can cause loss of control. vice on what products to use.
Page 93
MOTORCYCLE CARE AND STORAGE 2. Fill up the fuel tank and add fuel e. Remove the spark plug caps stabilizer (if available) to prevent from the spark plugs, and then Make any necessary repairs before the fuel tank from rusting and the install the spark plugs and the storing the motorcycle.
Record the vehicle identification num- ber and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. VEHICLE IDENTIFICATION NUMBER: 1. Vehicle identification number 1.
Page 98
INDEX Drive chain slack ........6-27 Maintenance and lubrication, periodic..6-4 Maintenance, emission control system ... 6-3 ABS............3-15 Matte color, caution.........7-1 ABS warning light........3-7 Engine break-in ........5-3 Model label..........9-1 Air filter element, replacing ....6-18 Engine guards and rear guards, Multi-function meter unit......
Page 99
INDEX Throttle grip and cable, checking and lubricating..... 6-30 Throttle grip free play, checking ... 6-20 Tires............6-20 Tool kit ............ 6-2 Troubleshooting........6-40 Troubleshooting charts ......6-41 Turn signal indicator light......3-4 Turn signal light bulb, replacing.... 6-38 Turn signal switch......... 3-12 Valve clearance ........
Page 102
PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2012.02-0.3×1 CR...
Need help?
Do you have a question about the XJ6SAP and is the answer not in the manual?
Questions and answers