Summary of Contents for Yamaha DIVERSION XJ6S 2012
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Read this manual carefully before operating this vehicle. OWNER’S MANUAL XJ6S 36C-28199-E3...
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Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. YAMAHA MOTOR ELECTRONICS CO., LTD. 1450-6, Mori, Mori-machi, Shuchi-gun, Shizuoka-ken, 437-0292 Japan DECLARATION of CONFORMITY Company: YAMAHA MOTOR ELECTRONICS CO., LTD. Address: 1450-6, Mori, Mori-Machi, Shuchi-gun, Shizuoka-Ken, 437-0292 Japan Hereby declare that the product: Kind of equipment: IMMOBILIZER...
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EAU10102 Welcome to the Yamaha world of motorcycling! As the owner of the XJ6S, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
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IMPORTANT MANUAL INFORMATION EAU10133 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
TABLE OF CONTENTS SAFETY INFORMATION ....1-1 Sidestand ........3-20 Checking the throttle grip free Ignition circuit cut-off system ..3-21 play ........... 6-20 DESCRIPTION ........2-1 Valve clearance ......6-20 Left view ..........2-1 FOR YOUR SAFETY – Tires ..........6-20 Right view ........2-2 PRE-OPERATION CHECKS .....
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TABLE OF CONTENTS Checking the wheel bearings ..6-34 Battery ..........6-34 Replacing the fuses ......6-35 Replacing the headlight bulb ..6-36 Replacing the tail/brake light bulb ...........6-37 Replacing a turn signal light bulb ...........6-38 Replacing the license plate light bulb ...........6-39 Auxiliary light bulb ......6-39 Front wheel ........6-40 Rear wheel ........6-41 Troubleshooting ......6-42...
SAFETY INFORMATION ● EAU1028A Never operate a motorcycle with- yourself conspicuous appears to out proper training or instruction. be very effective in reducing the Take a training course. Beginners chance of this type of accident. Be a Responsible Owner should receive training from a cer- Therefore: As the vehicle’s owner, you are respon- tified instructor.
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SAFETY INFORMATION ● Many accidents involve inexperi- • Always signal before turning or Protective Apparel enced operators. In fact, many op- changing lanes. Make sure that The majority of fatalities from motorcy- erators who have been involved in other motorists can see you. cle accidents are the result of head in- accidents do not even have a cur- ●...
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SAFETY INFORMATION ● Avoid Carbon Monoxide Poisoning Do not run engine outdoors where When loading within this weight limit, All engine exhaust contains carbon engine exhaust can be drawn into keep the following in mind: monoxide, a deadly gas. Breathing car- a building through openings such ●...
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Yamaha accessories, which are avail- formed to your vehicle that change any lightweight as possible and able only from a Yamaha dealer, have of the vehicle’s design or operation should be kept to a minimum. been designed, tested, and approved characteristics can put you and others •...
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SAFETY INFORMATION ● tor and may limit control ability, Check that the fuel cock (if therefore, such accessories are equipped) is in the “OFF” position not recommended. and that there are no fuel leaks. ● Use caution when adding electri- ●...
● the vehicle along with all three keys to Do not expose any key to exces- a Yamaha dealer to have them re-reg- sively high temperatures. istered. Do not use the key with the red ● Do not place any key close to bow for driving.
INSTRUMENT AND CONTROL FUNCTIONS ● Keep other immobilizer system EAU10472 EAU38530 Main switch/steering lock keys away from the main switch All electrical circuits are supplied with as they may cause signal inter- power; the meter lighting, taillight, li- ference. cense plate light and auxiliary light come on, and the engine can be start- ed.
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INSTRUMENT AND CONTROL FUNCTIONS EAU10684 To unlock the steering ECA11020 LOCK NOTICE The steering is locked, and all electrical Do not use the parking position for systems are off. The key can be re- an extended length of time, other- moved.
The oil level warning high beam of the headlight is switched light will flash ten times, then go off 3 4 5 for 2.5 seconds. If this occurs, have a Yamaha dealer check the EAU11254 Oil level warning light “ ” vehicle.
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INSTRUMENT AND CONTROL FUNCTIONS ● For radiator-fan-equipped vehi- cles, the radiator fan(s) automati- cally switch on or off according to the coolant temperature in the ra- diator. ● If the engine overheats, see page 6-45 for further instructions.
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INSTRUMENT AND CONTROL FUNCTIONS Display Conditions What to do Under 39 °C Message “Lo” is displayed. OK. Go ahead with riding. (Under 103 °F) 40–116 °C Coolant temperature is dis- OK. Go ahead with riding. (104–242 °F) played. Stop the vehicle and allow it to idle until 117–134 °C Coolant temperature flashes.
Yamaha dealer check the electrical circuit monitoring the engine. If this oc- circuit. curs, have a Yamaha dealer check the When the key is turned to “OFF” and 30 self-diagnosis system. (See page 3-10 seconds have passed, the indicator...
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INSTRUMENT AND CONTROL FUNCTIONS multi-function meter unit Tachometer Clock equipped with the following: ● a speedometer ● a tachometer ● an odometer ● two tripmeters (which show the distance traveled since they were last set to zero) ● a fuel reserve tripmeter (which shows the distance traveled since the left segment of the fuel meter 1.
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3 and traveling 5 km (3 mi). 1. Odometer/tripmeter/fuel reserve tripmeter seconds. If this occurs, have a Yamaha dealer check the electrical circuit. Push the “SELECT” button to switch Fuel meter the display between the odometer mode “ODO”...
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2. If the engine starts, turn it off and note the code number, and then have a try starting the engine with the Yamaha dealer check the vehicle. standard keys. The self-diagnosis device also detects 3. If one or both of the standard keys...
INSTRUMENT AND CONTROL FUNCTIONS key and both standard keys to a EAU1234A Right Handlebar switches Yamaha dealer and have the stan- dard keys re-registered. Left ECA11590 NOTICE If the display indicates an error code, the vehicle should be checked as soon as possible in order to avoid engine damage.
INSTRUMENT AND CONTROL FUNCTIONS position. To cancel the turn signal EAU12733 EAU12820 Clutch lever Hazard switch “ ” lights, push the switch in after it has re- With the key in the “ON” or “ ” posi- turned to the center position. tion, use this switch to turn on the haz- ard lights (simultaneous flashing of all EAU12500...
INSTRUMENT AND CONTROL FUNCTIONS EAU12871 EAU26824 EAU12941 Shift pedal Brake lever Brake pedal The brake lever is located on the right side of the handlebar. To apply the front brake, pull the lever toward the throttle grip. 1. Shift pedal 1.
INSTRUMENT AND CONTROL FUNCTIONS EAU13074 EAU13221 Fuel tank cap Fuel The fuel tank cap cannot be closed un- Make sure there is sufficient gasoline in less the key is in the lock. In addition, the tank. the key cannot be removed if the cap is EWA10881 WARNING not properly closed and locked.
EWA15151 WARNING necessary. Your Yamaha engine has been de- ● Make sure that the end of each Gasoline is poisonous and can signed to use regular unleaded gaso- hose is positioned inside of the cause injury or death.
INSTRUMENT AND CONTROL FUNCTIONS EAU13433 ECA10701 EAU32980 Catalytic converter Seat NOTICE This model is equipped with a catalytic Use only unleaded gasoline. The use converter in the exhaust system. To remove the seat of leaded gasoline will cause unre- 1. Insert the key into the seat lock, EWA10862 pairable damage to the catalytic WARNING...
INSTRUMENT AND CONTROL FUNCTIONS EAU46751 Helmet holder 1. Projection 1. Helmet 2. Seat holder 2. Helmet holding cable 1. Helmet holder 3. Helmet holder 2. Push the rear of the seat down to 2. Owner’s tool kit 3. Place the helmet on the right side lock it in place.
189 kg (417 lb) for the ve- The handlebar can be adjusted to one hicle. of two positions to suit the rider’s pref- erence. Have a Yamaha dealer adjust the position of the handlebar. 1. Storage compartment The storage compartment is located under the seat.
INSTRUMENT AND CONTROL FUNCTIONS EAU47260 EAU47000 Rear view mirrors Adjusting the shock absorber The rear view mirrors of this vehicle can assembly be folded forward for parking in narrow This shock absorber assembly is spaces. Fold the mirrors back to their equipped with a spring preload adjust- original position before riding.
Do not tamper with or attempt to EAU15305 this system regularly and have a Sidestand open the cylinder assembly. Yamaha dealer repair it if it does not The sidestand is located on the left side ● Do not subject the shock ab- function properly.
INSTRUMENT AND CONTROL FUNCTIONS EAU44902 Ignition circuit cut-off system The ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions. ● It prevents starting when the trans- mission is in gear and the side- stand is up, but the clutch lever is not pulled.
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”. stand during this inspection. • 3. Turn the key on. If a malfunction is noted, have a Yamaha 4. Shift the transmission into the neutral position. dealer check the system before riding. 5. Push the start switch. Does the engine start? With the engine still running: The neutral switch may not be working correctly.
• If necessary, add recommended coolant to specified level. 6-14 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary.
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• Make sure that operation is smooth. • Check throttle grip free play. Throttle grip 6-20, 6-30 • If necessary, have Yamaha dealer adjust throttle grip free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-30 •...
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• Tighten if necessary. Instruments, lights, signals • Check operation. — and switches • Correct if necessary. • Check operation of ignition circuit cut-off system. Sidestand switch 3-20 • If system is not working correctly, have Yamaha dealer check vehicle.
● a lean angle sensor to stop the en- understand, ask your Yamaha dealer. ● The transmission is in the neutral gine in case of a turnover. In this EWA10271 position.
The neutral indicator with the engine off, and do not light should come on. If not, ask a tow the motorcycle for long dis- Yamaha dealer to check the elec- tances. The transmission is trical circuit. properly lubricated only when 3.
OPERATION AND IMPORTANT RIDING POINTS EAU17213 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10311 WARNING ● Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them and be burned.
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– possibly leading to pending on the weather, terrain, geo- that is certified (if applicable). Yamaha death. See page 1-3 for more in- graphical location, and individual use, dealers are trained and equipped to...
● From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi). ● Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. EAU46910 Periodic maintenance chart for the emission control system...
PERIODIC MAINTENANCE AND ADJUSTMENT EAU1770E General maintenance and lubrication chart ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) √ Air filter element •...
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PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) • Check operation and for exces- √ √...
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PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) • Check operation and for oil leak- √...
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PERIODIC MAINTENANCE AND ADJUSTMENT EAU18680 ● Air filter • This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- pressed air to avoid damaging it. • The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas. ●...
PERIODIC MAINTENANCE AND ADJUSTMENT EAU18712 EAU46770 Removing and installing cowl- Panel A ings and panels To remove the panel The cowlings and panels shown need Remove the bolt and the quick fasten- to be removed to perform some of the er, and then take the panel off.
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PERIODIC MAINTENANCE AND ADJUSTMENT To install a panel Place the panel in the original position, and then install the bolts. 1. Panel B 1. Cowling A 2. Bolt 2. Bolt 2. Push the panel outwards to un- To install the cowling hook the projection underneath EAU46740 Place the cowling in the original posi-...
Do not attempt to diagnose such problems yourself. Instead, have a Yamaha dealer check the vehicle. If a spark plug shows signs of electrode erosion and excessive carbon or other 1. Turn signal light lead connector deposits, it should be replaced.
PERIODIC MAINTENANCE AND ADJUSTMENT Before installing a spark plug, the spark EAU47551 Engine oil and oil filter car- plug gap should be measured with a If a torque wrench is not available when tridge wire thickness gauge and, if necessary, installing a spark plug, a good estimate The engine oil level should be checked adjusted to specification.
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PERIODIC MAINTENANCE AND ADJUSTMENT 6. Insert and tighten the engine oil dipstick, and then install and tight- en the oil filler cap. To change the engine oil (with or without oil filter cartridge replace- ment) 1. Remove cowling A. (See page 6-8.) 2.
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PERIODIC MAINTENANCE AND ADJUSTMENT Recommended engine oil: See page 8-1. An oil filter wrench is available at a Oil quantity: Yamaha dealer. Without oil filter cartridge replace- ment: 6. Apply a thin coat of clean engine 2.50 L (2.64 US qt, 2.20 Imp.qt)
Yamaha dealer check ● from the guide, and then remove Make sure that the vehicle is posi- the vehicle.
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EAU47573 To change the coolant water has been added to the 1. Place the vehicle on the center- coolant, have a Yamaha dealer stand. check the antifreeze content of 2. Remove cowlings A and C. (See the coolant as soon as possible, page 6-8.)
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PERIODIC MAINTENANCE AND ADJUSTMENT 5. Remove the coolant reservoir 9. After the coolant is completely breather hose from the guide, and drained, thoroughly flush the cool- then remove the coolant reservoir ing system with clean tap water. cap. 10. Install the coolant drain bolt and its new gasket, and then tighten the bolt to the specified torque.
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If 14. Install the coolant reservoir cap. ervoir. If necessary, remove the coolant is leaking, have a Yamaha 15. Start the engine, let it idle for sev- coolant reservoir cap, add coolant dealer check the cooling system.
1. Fuel tank bolt are not pinched. If any hose is 1. Air filter element 4. Remove the air filter case cover by damaged, have a Yamaha dealer 2. Air intake manifold removing the screws. NOTICE: replace the hose before starting...
If the specified idling speed cannot be follows at the intervals specified in the obtained as described above, have a periodic maintenance and lubrication Yamaha dealer make the adjustment. chart. The engine should be warm before making this adjustment. Check the engine idling speed and, if necessary, adjust it to specification by turning the idle adjusting screw.
Therefore, it must be adjusted by a Yamaha dealer is essential to maintain the tires in good at the intervals specified in the periodic condition at all times and replace them maintenance and lubrication chart.
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225 kPa (2.25 kgf/cm², 33 psi) glass fragments in it, or if the sidewall is surface must first be “broken Rear: cracked, have a Yamaha dealer re- in” for it to develop its optimal 250 kPa (2.50 kgf/cm², 36 psi) place the tire immediately.
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WARNING ed below have been approved for this Tires age, even if they have not been model by Yamaha Motor Co., Ltd. This motorcycle is fitted with super- used or have only been used occasion- high-speed tires. Note the following ally.
● Always adjust the tire air pres- er damage before each ride. If any sure according to the operating damage is found, have a Yamaha conditions. dealer replace the wheel. Do not attempt even the smallest repair to the wheel. A deformed or cracked 1.
There should be no free play at the adjusting nut in direction (a). To brake lever end. If there is free play, decrease the clutch lever free play, have a Yamaha dealer inspect the turn the adjusting nut in direction brake system. (b).
1. Brake pad wear indicator groove by a Yamaha dealer. Each front brake pad is provided with a Turn the rear brake light switch adjust- wear indicator groove, which allows...
EAU39372 Rear brake Checking the brake fluid level peared, have a Yamaha dealer replace Before riding, check that the brake fluid the brake pads as a set. is above the minimum level mark. Check the brake fluid level with the top...
Changing the brake fluid moving. Use only DOT 4 brake fluid level goes down suddenly, have a Have a Yamaha dealer change the fluid from a sealed container. Yamaha dealer check the cause before brake fluid at the intervals specified in ●...
EAU22760 EAU53950 Drive chain slack To adjust the drive chain slack Consult a Yamaha dealer before ad- Using the alignment marks on each The drive chain slack should be justing the drive chain slack. drive chain puller, make sure that both checked before each ride and adjusted 1.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU23025 may contain substances that Cleaning and lubricating the could damage O-rings. drive chain [ECA11111] The drive chain must be cleaned and lubricated at the intervals specified in the periodic maintenance and lubrica- tion chart, otherwise it will quickly wear out, especially when riding in dusty or wet areas.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU23143 Recommended lubricant: Recommended lubricants: Checking and lubricating the Lithium-soap-based grease Brake lever: brake and clutch levers Silicone grease The operation of the brake and clutch Clutch lever: Lithium-soap-based grease levers should be checked before each ride, and the lever pivots should be lu- bricated if necessary.
The operation of the centerstand and The swingarm pivots must be lubricat- sidestand should be checked before ed by a Yamaha dealer at the intervals each ride, and the pivots and metal-to- specified in the periodic maintenance metal contact surfaces should be lubri- and lubrication chart.
2. Hold the lower ends of the front fork does not operate smoothly, tion. WARNING! To avoid injury, fork legs and try to move them for- have a Yamaha dealer check or re- securely support the vehicle so ward and backward. If any free pair it.
WARNING To charge the battery ● Electrolyte is poisonous and Have a Yamaha dealer charge the bat- dangerous since it contains sul- tery as soon as possible if it seems to furic acid, which causes severe have discharged. Keep in mind that the burns.
PERIODIC MAINTENANCE AND ADJUSTMENT battery tends to discharge more quickly is turned to “OFF”, then con- EAU47010 Replacing the fuses if the vehicle is equipped with optional nect the positive lead before The main fuse and the fuse box, which electrical accessories.
If a fuse is blown, replace it as follows. 4. If the fuse immediately blows cohol or thinner. 1. Turn the key to “OFF” and turn off again, have a Yamaha dealer ● Headlight lens the electrical circuit in question.
5. Install the headlight bulb cover, 3. Remove the burnt-out bulb by pull- and then connect the coupler. ing it out. 6. Install the cowling. 7. Have a Yamaha dealer adjust the headlight beam if necessary. 1. Headlight bulb cover 2. Headlight coupler 6-37...
PERIODIC MAINTENANCE AND ADJUSTMENT EAU24204 Replacing a turn signal light bulb 1. Remove the turn signal light lens by removing the screw. 1. Tail/brake light bulb 1. Turn signal light bulb 2. Tail/brake light bulb socket 3. Insert a new bulb into the socket, 4.
3. Remove the burnt-out bulb by pull- If the auxiliary light does not come on, ing it out. have a Yamaha dealer check the elec- 4. Insert a new bulb into the socket. 1. License plate light unit trical circuit or replace the bulb.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU24360 3. Remove the brake caliper on each Front wheel side removing bolts. Make sure that there is enough space NOTICE: Do not apply the brake between the brake pads before install- EAU42642 after the brake calipers have To remove the front wheel ing the brake calipers onto the brake been removed, otherwise the...
PERIODIC MAINTENANCE AND ADJUSTMENT EAU25080 4. Remove the axle nut. Rear wheel 5. Push the wheel forward, and then remove the drive chain from the EAU32874 rear sprocket. To remove the rear wheel EWA10821 WARNING To avoid injury, securely support the vehicle so there is no danger of it falling over.
16 Nm (1.6 m·kgf, 12 ft·lbf) represent quick and easy procedures for checking these vital systems your- self. However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.
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PERIODIC MAINTENANCE AND ADJUSTMENT heaters or furnaces. Gasoline or gasoline vapors can ignite or ex- plode, causing severe injury or property damage. 6-43...
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
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Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.
Some models are equipped with ble. Rust and corrosion can develop matte colored finished parts. Be Cleaning sure to consult a Yamaha dealer for even if high-quality components are ECA10772 advice on what products to use be- used. A rusty exhaust pipe may go un-...
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MOTORCYCLE CARE AND STORAGE off any detergent residue using Test the product on a small hid- plenty of water, as it is harmful den part of the windshield to Salt sprayed on roads in the winter may to plastic parts. make sure that it does not leave remain well into spring.
WARNING ing it with a tarp, while it is still ● Contaminants on the brakes or tires Consult a Yamaha dealer for ad- wet, will allow water and humid- can cause loss of control. vice on what products to use.
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MOTORCYCLE CARE AND STORAGE 2. Fill up the fuel tank and add fuel e. Remove the spark plug caps stabilizer (if available) to prevent from the spark plugs, and then Make any necessary repairs before the fuel tank from rusting and the install the spark plugs and the storing the motorcycle.
SPECIFICATIONS Dimensions: Engine oil: Fuel: Overall length: Recommended brand: Recommended fuel: 2120 mm (83.5 in) YAMALUBE Regular unleaded gasoline only Overall width: Type: Fuel tank capacity: 770 mm (30.3 in) SAE 10W-30, 10W-40, 10W-50, 15W-40, 17.3 L (4.57 US gal, 3.81 Imp.gal) Overall height: 20W-40 or 20W-50 Fuel reserve amount:...
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SPECIFICATIONS 2nd: Manufacturer/model: Rim size: 1.947 (37/19) DUNLOP/ROADSMART 17M/C x MT4.50 3rd: Loading: Front brake: 1.556 (28/18) Maximum load: Type: 4th: 189 kg (417 lb) Dual disc brake 1.333 (32/24) (Total weight of rider, passenger, cargo and Operation: 5th: accessories) Right hand operation 1.190 (25/21) Tire air pressure (measured on cold...
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SPECIFICATIONS Charging system: Coolant temperature warning light: AC magneto Battery: Engine trouble warning light: Model: Immobilizer system indicator light: GT12B-4 Voltage, capacity: Fuses: 12 V, 10.0 Ah Headlight: Main fuse: 30.0 A Bulb type: Headlight fuse: Halogen bulb Bulb voltage, wattage × quantity: 20.0 A Taillight fuse: Headlight:...
Record the vehicle identification num- ber and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. VEHICLE IDENTIFICATION NUMBER: 1. Vehicle identification number 1.
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INDEX Engine oil and oil filter cartridge ... 6-11 Multi-function meter unit......3-7 Engine stop switch........ 3-12 Air filter element, replacing ....6-18 Engine trouble warning light ....3-7 Auxiliary light bulb ......... 6-39 Neutral indicator light ......3-4 Front and rear brake pads, checking..6-25 Battery...........
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INDEX Troubleshooting charts ......6-44 Turn signal indicator light......3-4 Turn signal light bulb, replacing.... 6-38 Turn signal switch......... 3-11 Valve clearance ........6-20 Vehicle identification number....9-1 Wheel bearings, checking ....6-34 Wheel (front) ......... 6-40 Wheel (rear).......... 6-41 Wheels..........
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PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2012.06-0.3×1 CR...