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Related Manuals for Sime benchmark FRIENDLY FORMAT
Summary of Contents for Sime benchmark FRIENDLY FORMAT
- Page 1 Friendly Format Installation and servicing instructions...
- Page 2 Note: All CORGI registered installers carry a CORGI ID Card. You can check your installer is CORGI Registered by calling 01256 372300 SIME COMBINATION BOILERS Installer checklist Please remember to carry out the following checks after installation. This will achieve complete customer satis- faction, and avoid unnecessary service calls.
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Page 3: Table Of Contents
CONTENTS TECHNICAL FEATURES AND DIMENSIONS 1. 1 INTRODUCTION ................1 DIMENSIONAL DETAILS GENERAL DATA . - Page 4 HEAT EXCHANGER ................16 RE-ASSEMBLY RE-COMMISSIONING .
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Page 5: Technical Features And Dimensions
INTRODUCTION The boiler is designed for use with sealed primary water sys- tems and is supplied fully assembled and equipped with com- The Sime “FRIENDLY FORMAT” are wall mounted, fan assist- plete valve packs. ed balanced flue combination boilers. If the wall thickness is less than 0.5 m (19 in) the appliance... -
Page 6: General Data
GENERAL DATA TABLE 3a - Nominal boiler ratings (5 minutes after lighting) for “FRIENDLY FORMAT 80 - 80 E” MODE OUTPUT INPUT (G.C.V.) BURNER PRESSURE Btu/h Btu/h mbar inwg CENTRAL HEATING RANGE 32,000 12.0 40,900 11.7 40,000 15.2 51,800 13.8 47,000 17.7 60,400... -
Page 7: Hydraulic Circuit
HYDRAULIC CIRCUIT 1 Fan 2 Water-gas exchanger 3 Combustion chamber 4 Gas valve 5 D.H.W. exchanger 6 Divertor valve with charging 7 NTC sensor 8 100°C safety thermostat 9 Air relief valve 10 Circulation pump 11 Expansion vessel 12 Safety valve 13 Drain plug 14 Manometer 15 Automatic by-pass... -
Page 8: General Requirements For Installation
GENERAL REQUIREMENTS FOR INSTALLATION 2. 1 STATUTORY REQUIREMENTS – It is important that the position of the terminal allows free passage of air across it at all times. GAS SAFETY (INSTALLATION AND USE) REGULATIONS (as – It is ESSENTIAL TO ENSURE, in practice that products of amended). -
Page 9: Ventilation Requirements
protected by a purpose designed guard. Terminal guards controls. The fuse rating should be as per the original instruc- are available from Quinnell, Barrett, and Quinnell, Old Kent tions. This connection should be readily accessible and be Road, London. State model C2, (G.C. Part No 382946). made adjacent to the boiler (except in the case of bathroom –... - Page 10 TYPICAL SYSTEM DESIGN NOTE: A drain cock should be installed at the lowest point of the heating circuit and beneath the appliance. Fig. 5 ALTERNATIVE METHODS OF FILLING A SEALED SYSTEM METHOD 1 (complies with BS6798. 1 987) METHOD 2 (complies with BS6798. 1 987) NOTES: –...
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Page 11: D.h.w. Systems
2.9. 1 Pump cause damage to persons or property but would be detected. The pipe should be able to withstand boiling water, be a mini- The available head shown in fig. 4 is that in excess of the appli- mum of 15 mm in diameter, and not include any horizontal ance hydraulic resistance, i.e. -
Page 12: Installing The Boiler
INSTALLING THE BOILER 3. 1 UNPACKING THE BOILER – Secure the wall mounting bracket in position using the screws provided. Ensure that it is the correct way up, as The standard appliance is supplied in two separate cardboard indicated in fig. 7. cartons. -
Page 13: Flue And Terminal Preparation
FLUE AND TERMINAL PREPARATION If the wall thickness is less than 0.5 m (19 in) the flue/air duct may be fitted without access to the outside wall providing that the optional wall liner kit is used. (This consists of a steel pipe, 0.5 m long and 129 mm outside diameter with a 1 mm wall thickness). -
Page 14: Flue And Terminal Installation
All installations air duct as shown in fig. 13. Ensure that it is the correct way around and spray the outside surface with talcum – Cut the air duct square to the mark and remove all burrs powder or soap solution to reduce friction. and sharp edges. -
Page 15: Separate Ducts
– Secure the elbow onto the top of the appliance using the 3.6. 1 Separate flue accessories four screws and washers provided, and refit the sealed chamber front panel. Part No 8093000 is supplied for this purpose (fig. 14). The sectored diaphragm is to be used according to the max- imum head loss allowed in both pipes, as given in fig. - Page 16 The accessories to be used for this type of installation and some of the connecting systems that may be adopted are illustrated in fig. 18. There is the possibility of separating the air-intake and flue-outlet dusts and then bringing them back together again so as to obtain a concentric discharge by using the doubler fitting (7 fig.
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Page 17: Water Connections
Air-smokes flow splitting unit with take-off point code 8093000 2 a 90° elbow MF code 8077404 2 b Isolated 90° elbows MF code 8077408 3 a Extension L. 1000 code 8077303 3 b Isolated extension L. 1000 code 8077306 Int.-est. ring kit code 8091500 Intake terminal code 8089500... -
Page 18: Time-Clock Instructions
Fig. 19 1 = “ON” permanently COMMISSIONING AND TESTING SIME SUPPORT THE BENCHMARK INITIATIVE COMMISSIONING THE BOILER All relevant sections of the logbook must be filled in at the – Remove the screw and connect a pressure gauge to the time of installation and thereafter service information on the burner pressure test point on the gas valve (fig. -
Page 19: Setting The C.h. Input
BURNER PRESSURE TEST POINT Fig. 20 Fig. 20/a heat. Turn the C.H. thermostat knob to maximum (fully – adjust the D.H.W. flowrate by turning the restrictor lever clockwise) and the burner will light. on the divertor valve until a D.H.W. temperature rise of –... -
Page 20: Routine Servicing Instructions
ROUTINE SERVICING INSTRUCTIONS To ensure continued efficient operation of the appliance, it is – Tilt the fan assembly forwards and remove in a down- recommended that it is checked and serviced as necessary wards direction. at regular intervals. The frequency of servicing will depend –... -
Page 21: Re-Commissioning
– Check for gas soundness before fitting the casing front panel. RE-COMMISSIONING – Turn on the gas supply, and check for gas soundness whilst the appliance is running. – Check the operation of the appliance in both C.H. and D.H.W. mode and ensure in both cases that the burner pressure after at least 5 minutes running is as stated on the data plate or in Table 3 Fig. -
Page 22: Mode - Fault Finding ("Friendly Format 80" Model)
C.H. MODE - FAULT FINDING (“FRIENDLY FORMAT 80” model) Start from cold Rotary switch set to WINTER position. Room thermostat (if fitted) calling for heat and all D.H.W. taps off. C.H. thermostat set to maximum position. Clock in the on position (if fitted). Is there power Make Does... -
Page 23: Mode - Fault Finding ("Friendly Format 80 E - 100 E" Models)
C.H. MODE - FAULT FINDING (“FRIENDLY FORMAT 80 E - 100 E” models) Start from cold Rotary switch set to WINTER position. Room thermostat (if fitted) calling for heat and all D.H.W. taps off. C.H. thermostat set to maximum position. Clock in the on position (if fitted). -
Page 24: D.h.w. Mode - Fault Finding
D.H.W. MODE - FAULT FINDING Start from cold - rotary switch set to SUMMER position, D.H.W. thermostat set to maximum, and all D.H.W. taps OFF. Is there power Make Does Does Is there a spark Set right ignition at the external power the pump the fan... -
Page 25: Internal Wiring Diagrams And Views
INTERNAL WIRING DIAGRAM AND VIEW 7. 1 FUNCTIONAL FLOW WIRING DIAGRAM Phase Neutral Circulation pump EV1 Gas valve coil Divertor valve EV2 Gas valve coil TAG Frost thermostat Ignition electrode Rotary switch Detection electrode Room thermostat SIT 503 control box Modulator 100°C safety thermostat C.H. -
Page 26: Internal View
INTERNAL VIEW “FRIENDLY FORMAT 100 E” model 1 Control panel 2 Divertor valve 3 Gas valve with control box 4 D.H.W. exchager 6 Combustion chamber 7 Water-gas exchager 10 100°C safety thermostat 11 NTC sensor 12 Limit thermostat 13 Air relief valve 14 Circulating pump 15 Fan 16 Smoke pressure switch... -
Page 27: Replacement Of Parts
REPLACEMENT OF PARTS Before commencing any service operation, ISOLATE the MAIN BURNER mains electrical supply, and TURN OFF the gas supply at the main service cock. It is the law that any service work must be – Remove the main burner by following section 5. 1 . carried out by registered personnel (C.O.R.G.I.). -
Page 28: Gas Valve
GAS VALVE obtained. Turn the screw clockwise to increase the pres- sure or anti-clockwise to decrease it. It is essential that – Remove the casing front panel as described in section 5. 1 . the max pressure has been set prior to adjusting the mini- –... -
Page 29: Thermistor
– Replace the thermostat and spread heat sink compound – Unscrew both union connections. (supplied) over the base of the new one. – Replace the pump, and re-assemble in reverse order, – Re-assemble in reverse order. (Polarity is immaterial). using the new gaskets supplied with the pump. If the new pump is fitted with a speed adjuster, ensure that the speed is set to maximum. -
Page 30: Pressure Gauge
and to fit a replacement vessel (of similar or greater capac- 8. 1 9 SAFETY VALVE ity) external to the appliance but as close as possible to the C.H. return. – Remove the casing front panel as described in section 5. 1 . Alternatively the vessel can be replaced as follows. -
Page 31: Short List Of Parts
SHORT LIST OF PARTS 9 - 10 - 21 Fig. 29 G.C. PART NO DESCRIPTION NO OFF MAKER’S PT NO 309 328 Main burner POLIDORO (“80 - 80 E”) 5172700 Main burner POLIDORO (“100 E”) 5172720 397 950 Main injector NP 130 (“80 - 80 E”) 6154402 397 950 Main injector NP 130 (“100 E”) - Page 32 Sime Ltd Unit D2 Enterprise Way, Bradford Road, Idle, Bradford BD10 8EW Tel. 0870 9911114 - Fax 0870 9911115 www.sime.ltd.uk - e-mail: enquiries@sime.ltd.uk...
- Page 33 Friendly Format User instructions...
- Page 35 CONTENTS OPERATING INSTRUCTIONS FOR THE USER 1. 1 INTRODUCTION ................2 APPLIANCE OPERATION OPERATING INSTRUCTIONS MINIMUM CLEARANCES .
- Page 36 INTRODUCTION mode (if set on winter position) otherwise the burner will be extinguished pending the next demand for hot water. The Sime “FRIENDLY FORMAT” family is a fully automatic, wall mounted, room sealed, fan assisted range of combina- tion boilers.
- Page 37 the burner will light to serve the heating load. 1.6.2 Pressure gauge Set the required temperature for the C.H. and D.H.W. by rotating the potentiometers (D - E) clockwise to increase The gauge (A fig. 1) on the facia panel indicates the approxi- or anticlockwise to decrease the temperature.
- Page 38 anced flue unit. The flue terminal MUST NOT BE OBSTRUCT- TURN OFF THE GAS SUPPLY TO THE APPLIANCE AT THE ED under any circumstances. If damaged, turn off the appli- GAS SERVICE COCK. ance and consult the installer, service engineer, or gas suppli- DO NOT OPERATE ANY ELECTRICAL SWITCHES.
- Page 40 Sime Ltd Unit D2, Enterprise Way, Bradford Road, Idle Bradford, BD10 8EW Tel. 0870 9911114 - Fax 0870 9911115 www.sime.ltd.uk - e-mail: enquiries@sime.ltd.uk...
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