Table of Contents I. GENERAL INFORMATION 1-1. General information & safety rules …………………………………………………... p4 II. SPECIFICATIONS Features…………………………………………………………………………………….…p9 Specifications…………………………………………………………………..…………….p10 III. INSTALLATION Unpacking……………………………………………………………….…………….……...p11 Check the machine items..…………………………………………….…………….. p11 1. Installation of control panel……………………..…………………………..….……. p12 2. Installation of the crosscut table and fence …………………………..….…..……p12 3.
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PARTS LIST…………………………………………………………………………….. ASSEM01- Machine body & table …………………………………………………. ASSEM02- Control panel ……………………………………………………... ASSEM03- Power unit ……………………………………………………………… ASSEM04- Saw blade angel device ………………………………………………… ASSEM05- Saw blade rise & fall device ……………………………………………. ASSEM06- Scoring device …………………………………………………………… ASSEM07- Outrigger arm ……………………………………………………………. ASSEM08- Crosscut table ……………………………………………………………. ASSEM09- Crosscut fence ……………………………………………………………...
1. GENERAL INFORMATION & SAFETY RULES OAV Equipment & Tools, Inc. specializes in supplying a full series of panel saws: from 1600, 2300, 2500, 3200 and 3800mm. The design of this machine is unique, and includes an enlarged outrigger and carriage, and a direct dust collection outlet. We sincerely hope that you enjoy operating this machine.
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Anyone who operates the machine must first be properly trained. It is very important that anyone who operates the machine first reads and understands all of the safety measures outlined in this manual. They must also obey and execute the regulations stated in this manual, and learn the machine's applications and limitations, as well as the specific hazards particular to the machine.
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11) No smoking!! Please do not smoke while operating the machine. 12) Have your machine repaired by a qualified person. Repairs should only be carried out by specially trained, qualified people, using original spare parts; failure to do this may result in injury or death. 13) Check any damaged parts.
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21) What to do in an emergency: This machine is equipped with two emergency buttons. One is a self-latching push button on the control panel. The other emergency button is positioned on the front side of the machine, near in-feed work area. The emergency button is red with a yellow background. After the emergency stop, unlock the emergency stop button, and follow normal start up procedure and perform the suitable operation to eliminate the hazard.
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body parts could get close to the area of the saw blade. Push blocks should be between 300mm and 400mm long, 80mm to 100mm wide and 15mm to 20mm tall. Push blocks should be utilized when cutting small work pieces and in circumstances where it is necessary to push the work piece against the fence.
D30B2 Main Features 1. Cast Iron rip Fence: Micro adjustment for smooth and precise cutting 2. Standard Guard (one piece): Fully adjustable blade maintains, protection around the saw blades. 3. Crosscut table: to support large panel size during crosscutting operation. 4.
UNPACKING SETUP SAFETY – Please keep this manual near the machine for your reference. Please follow the instructions set forth by this manual precisely. – Provide sufficient space around the work area, and keep the area around the machine clean and free of scraps, debris, oil, and grease.
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Installation ** Use forklift to move the machine or minimum 4 people to move together. (1) Control panel Install control panel with 4 Hex nuts, Lock washer, washer to mount it to the machine right hand side. 1. Main Switch P ower on and power off the panel saw.
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(3) Crosscut fence 1. Slide the center stud(M8x1.25), T-bolt (M8x12.5px60) , T-nut (M8x1.25) into crosscut fence T-slot. (Fig. 3C) 2. Insert the crosscut fence to the crosscut table, align the center stud, T-bolt, T-nut to the position. (Fig.3A) 3. Hold the crosscut fence again the 90 degree stop bolt, tighten with the knob to lock the crosscut position. (Fig. 3B) 90 degree stop can do the micro adjustment to be 90 degree (square) with the blade.
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(4) Remove the shipping brace on the slipping table, attached the sliding table handle. 1. Remove the red shipping brace from the sliding table (Fig.4A), install the sliding table end cover (Fig. 4C) to the sliding table use button head screw with washer (M6x16). (Fig.4B) 2.
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(5) Fitting the extension table The sliding table was installed on the machine and calibrated to the cast iron table in manufacture. 1. Before the tables are leveled, do not tighten the bolts in follow steps. 2. Attach the large extension table with three cap screws, lock washers and flat washers (Fig. 5A) 3.
5. Slide the rip fence body onto the rail, then place the adjustable ring on the sliding table end of the rail and secure the ring with the set screw (Fig. 6D) 6 . Thread the lock handles (Fig. 6E) into the rip fence body and loosely install the fine adjustment knob. 7.
Operation and maintenance (9) Riving knife and saw blade 1. Riving knife M aintains kerfs opening during cutting : operations. The Purpose is crucial to preventing kickback caused by the deaf closing behind the blade. 2. Main saw blade T he maximum is 305 mm. :...
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(11) Scoring Blade Aligning Scoring Blade Set The scoring blade must be aligned with the main blade to ensure satisfactory cutting results. 1. Move the blade tilt to 0° (blade 90° to table) and raise the main blade all the way up. Fig.
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(13) Changing Scoring Blade 1. Discount the saw from the power source. 2. Move the blade tilt to 0° (blade 90° to table), and raise the scoring blade all the way up. 3. Move the sliding table all the way forward to expose the internal blade guard that covers the blade and riving knife.
(16)Rip Cutting With The Sliding Table : : : : 1. Install the crosscut fence in the center stud hole. Note P ut the crosscut fence into the center stud hole : and adjust it against to the 90° stop. (Fig. 16A) Check to make sure the fence is at 90°...
optional (17) Crosscutting This saw can crosscut full size panels with the fence in forward mounted the forward or rear position, although it is easier to load full crosscut size panels with the crosscut fence mounted in the forward position. (Fig. 17A) Fig.
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(18) Lubrication Lubrication the areas indicated below every 6-12 months, depending on frequency of use. 1. Blade angling trunnion. 2. Sliding table ways. 3. Scoring blade worm gear 4. Blade height linkage. 5. Blade height bearing 6. Blade tilt worm gear 7.
(9) Blade Tilt 1. Disconnect the saw from the power source. 2. Move the blade tilt to 90° according to the gauge, and raise the main blade. 3. Place a machinist's square between the teeth on the blade and on the table surface and inspect for gaps between the blade and the square.
(21) Squaring Crosscut Fence to Blade 1. Make sure the blade is parallel with the sliding table. 2. Prepare the scrap test piece by cutting it to 32" x 32" and number all four sides of the test piece. 3. Using the crosscut fence, cut 1/2" off of each side of the test piece.
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MPSP12-4-0135 ASSEM 1.1.1 PART NAME SIZE Q`TY ITEM PART NO NOTE PS062500 Spring Pin ψ6x25 Hex Head Bolt M10x40 SH100800 Hex Nut NH101700 Machine frame 206345 Plate for 1300 sliding table 207251-37 Plate for 2200 sliding table 207251-37A Cap Screw...
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MPSP12-4-0135 ASSEM 1.1.1 PART NAME SIZE Q`TY ITEM PART NO NOTE 201105 Power Box Power Box 201105A Terminal PB2504 4P 994805 Pan Head Screw M5x8 SP059200 Button Head Screw M5x12 SJ059300 Strain Relief PG20 709421 Plate 206342 Plate 206345-32 Pan Head Screw(+)/W...
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MPSP12-4-0135 ASSEM 2.5 PART NAME SIZE Q`TY ITEM PART NO NOTE 994810 Button Switch HY57(1A1B) Label 207265 Pilot Lamp YK.24V φ22 (W) 996002 Emergency Stop Button 994808 Plate 206376 Hex Nut NF061000 Washer M6xψ13 WF061310 Electric.Panel 400V 3~ 200867 Plate...
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MPSP12-4-0135 ASSEM 3.1 PART NAME SIZE Q`TY ITEM PART NO NOTE Cap Screw M6x12 SR069300 Lock Washer WS060000 Cap Screw M5x16 SR059400 Fix Plate 206337 Washer M5x10 WF051010 Lock Nut NL050800 SR059300 Cap Screw M5x12 Lock Washer WS050000 Hex Head Bolt(+)/W...
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MPSP12-4-0135 ASSEM 3.1 PART NAME SIZE Q`TY ITEM PART NO NOTE 203249 Magnetic Iron(assembly) Magnetic Iron 203249-1 Screw 203249-3 Sunkhead Socket Screw M6x20 SM060400 Dust Port 206118 Cover 206324 Hinge 207940 Washer M5x10 WF051010 Lock Washer WS050000 Cap Screw M5x8...
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MPSP12-4-0135 ASSEM 3.3 PART NAME SIZE Q`TY ITEM PART NO NOTE Belt 3VX-265 208044 50Hz Belt 3VX-250 206399 60Hz Setscrew M8×10 SS080200 Belt Pulley 50Hz 208043 208042 Belt Pulley 60Hz Shaft 201333 Main Motor Plate 206396 WF132225 Washer M13×ψ22 Lock Washer...
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MPSP12-4-0135 ASSEM 3.4.1 PART NAME SIZE Q`TY ITEM PART NO NOTE Gip Plate 206304 Button Head Screw M10×25 SJ100500 Spring Washer WS100000 KD050520 5x5x20 M16x2.0 201822 Arbor Flange 206350 optional ψ25.4 Arbor Flange 206380 ψ30 Lock Washer WS080000 Washer M8×ψ30...
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MPSP12-4-0135 ASSEM 3.4.1 PART NAME SIZE Q`TY ITEM PART NO NOTE 103 SS050200 Setscrew M5×10 Pulley 104 208041 Rotate Plate 105 206302 Wave Washer 106 WW476004 ψ47×ψ60 Main Arbor 206357 ψ30 Main Arbor 206310 optional ψ25.4 Washer M8×ψ30 108 WF083030...
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MPSP12-4-0135 ASSEM 4.1 ITEM PART NO PART NAME SIZE Q`TY NOTE Lock Knob 100203 Washer 204263 ψ10×ψ20 M10×ψ27 (for Washer plastic hand WF102730 Standard wheel) M10×ψ40 (for Washer cast iron hand WF104030 Optional wheel) hand wheel 8"(plastic) 206434A Standard hand wheel 8"(cast iron)
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MPSP12-4-0135 ASSEM 4.1 PART NAME SIZE Q`TY ITEM PART NO NOTE AB207462 Hand Wheel Shaft Assembly Hand Wheel Shaft 101 207462 Bearing 6902ZZ 102 BB690202 Locate Ring 103 207252 Ext. Retaining Ring 104 RR280010 Thrust Bearing NTB1528+AS 105 994204 Free Joint 106 207461 ψ14...
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MPSP12-4-0135 ASSEM 5.1 PART NAME SIZE Q`TY ITEM PART NO NOTE Lock Knob 100203 Washer 204263 ψ10×ψ20 Washer M10×ψ30 WF103030 204289B Hand Wheel Plastic standard Hand Wheel Cast iron 204176A optional Bushing 200855 Sleeve 206385 Screw 206327 Setscrew M6×6 SS069100...
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MPSP12-4-0135 ASSEM 5.1 PART NAME SIZE Q`TY ITEM PART NO NOTE SJ060200 Cap Screw M6×10 Setscrew M10×35 SS100700 Hex Nut NH101700 Setscrew M8x10 SS080200 Bearing Self Lubricating 017177 Handle M10 7" 206460 WF101608 Washer M10×ψ16×t0.8...
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MPSP12-4-0135 ASSEM 6.2 PART NAME SIZE Q`TY ITEM PART NO NOTE Pulley ASM AB206315-1 Hex Head Bolt M12×20 101 SH120440 Flange 102 206320 103 206321 Shaft Ball Bearing 6202LLB (black) 104 BB620204 Int. Retaining Ring 105 RS150000 Wave Washer WW263403 ψ26xψ34 t=0.3 ( 6202 )
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MPSP12-4-0135 ASSEM 6.2 PART NAME SIZE Q`TY ITEM PART NO NOTE 121 206386 Set Screw M6x25 Hex Nut 122 NH061000 Hex Nut 123 203239 Spring Pin 124 PS031200 ψ3x12 Screw 125 206317 Ball Bearing 6003LLB (black) 126 BB600304 Cap Screw...
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MPSP12-4-0135 ASSEM 6.4 PART NAME SIZE Q`TY ITEM PART NO NOTE Cap Screw M12x100 SR122000 Lock Washer WS120000 Pully 206314 50Hz 206336 Pully 60Hz Belt 140J7 LJ014070 60Hz Belt 150J7 LJ015070 50Hz Shaft 206313 Button Head Screw M8x20 SJ080400 Lock Washer...
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