Technogym Top 600 XTPRO Service Maintenance Manual
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Technogym Top 600 XTPRO Service Maintenance Manual

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  • Page 1 & ERVICE MAINTENANCE MANUAL . 2.0...
  • Page 3 The information contained in this document is subject to change without notice. Technogym does not guarantee this documentation in any way. Technogym shall not be held responsible for any errors contained in this manual and declines all liability for accidents or damages resulting from the supply, characteristics or use of this manual.

  • Page 5: Table Of Contents

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 Contents 1. GENERAL NOTICES............................1.1 1.1. I ..............................1.1 NTRODUCTION 1.2. R ............................1.1 ECOMMENDATIONS 1.3. G ...................... 1.2 ENERAL RULES FOR REPAIR PROCEDURES 2. TECHNICAL CHARACTERISTICS........................2.1 2.1. M ........................
  • Page 6 TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 7.7. D ......................7.7 ISASSEMBLING THE CARDIO RECEIVER 7.8. D ..................7.8 ISASSEMBLING THE ELECTRONIC CIRCUIT BOARDS 7.9. D ........................7.9 ISASSEMBLING THE ALTERNATOR 7.10. D ..........................7.10 ISASSEMBLING THE BELT 7.11.
  • Page 7 TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 11. APPENDIX................................11.1 11.1. T ..................... 11.1 ECHNICAL NOTES ON CARDIO RECEIVERS 11.1.1. Type of ASIC............................ 11.2 11.1.2. Presence of electromagnetic fields ....................11.2 11.1.3. Reducing receiver sensitivity ......................11.3 11.1.4.
  • Page 8 TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 Page intentionally left blank Page iv...

  • Page 9: General Notices

    1. GENERAL NOTICES 1.1. INTRODUCTION This document is reserved for Technogym Service technicians, and is intended to provide authorized personnel with the necessary information to correctly carry out repairs and maintenance. A thorough knowledge of the technical information contained in this manual is essential for completing the professional training of the operator.

  • Page 10: General Rules For Repair Procedures

    1. Always mark any parts or positions which may be confused with each other at the time of reassembly. 2. Use original Technogym spare parts and lubricants of the recommended brands. 3. Use special tools where specified. 4. Consult the Technical Newsletters, which may contain more up-to-date information on adjustments and maintenance than those contained in this manual.

  • Page 11: Technical Characteristics

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 2. TECHNICAL CHARACTERISTICS 2.1. MECHANICAL CHARACTERISTICS Width 67 cm Length 140 cm Height 152 cm Weight 98 Kg 2.2. ELECTRICAL CHARACTERISTICS Mains voltage 115 / 230 VAC Frequency 50 - 60 Hz Consumption ~ 160 Watt –...

  • Page 12: Wiring Diagram With Non-Coded Receiver

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 2.5. WIRING DIAGRAM WITH NON-CODED RECEIVER Page 2.2...

  • Page 13: Connectors

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 2.5.1. ONNECTORS • CPU board Name type of connector connection AMP MATE-N-LOCK 12 -pin F. to alternator interface board Flat 10-pin to RJ45-RS232 board AMP MODU II 6-pin M. to cardio receiver •...
  • Page 14 TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 TX-3/L: High voltage power supply cable Power input socket – Filter Power entry Signal Color Filter Faston Live Blue Faston Faston Neutral Black Faston Faston Ground Yellow- Faston green BX-4/L: High voltage power supply cable Filter –...
  • Page 15 TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 XC-1: Output ports cable CPU board – RJ45-RS232 board CPU board Signal Color RJ45-RS232 board +12 Vdc flat +12 Vdc flat Tx to TGS flat +5 Vdc flat Rx from TGS...

  • Page 16: Wiring Diagram With Coded Receiver

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 2.6. WIRING DIAGRAM WITH CODED RECEIVER The only difference compared to the model with non-coded receiver is the NSC-XT cable between the CPU board and the coded receiver, which is described below:...
  • Page 17 TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 NSC-XT: Non coded heart rate meter cable CPU board – Cardio receiver CPU board Signal Color Receiver +5 Vdc Pulse per beat Blue Ground Black Page 2.7...
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  • Page 19: Principles Of Operation

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 3. PRINCIPLES OF OPERATION 3.1. BLOCK DIAGRAM The block diagram of the machine is shown in the figure below: 3.1.1. ISPLAY It consists of various components that will be individually described below: CARDIO RECEIVER It is connected to the machine’s CPU board and receives the pulses sent by the transmitter.

  • Page 20: Cardio Transmitter

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 • Non-coded: this is the standard product. • Coded: this is the product which, utilizing Personal Coded Device technology, receives the heart rate together with a code that identifies the transmitter in question. In this way the machine can identify the source of the heart rate signal, thereby avoiding interference problems.

  • Page 21: Alternator

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 3.1.6. LTERNATOR Is put into rotation by the user, and generates a resistance to the movement proportional to the excitation voltage received from the alternator interface board. It also generates the RPM signal (6 impulses per revolution) necessary for counting the number of revolutions and hence measuring the speed.

  • Page 22: Alternator Control

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 3.2. ALTERNATOR CONTROL 3.2.1. ECHANICS The movement of the handle turns the crank which by means of a chain transmits the motion to a pulley, which in turn transmits the motion to the alternator by means of a belt.

  • Page 23: The Control Signals

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 3.2.3. HE CONTROL SIGNALS The machine controls the difficulty level of the workout by means of the CPU board, the alternator interface board and the alternator, as illustrated in the figure below:...
  • Page 24 TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 • RPM Signal This is the speed signal output by the alternator. It enters the alternator interface board (pin 1-5 of connector CN2) and is a square wave which varies from –1 Vdc to a maximum value...

  • Page 25: Accessories

    4. ACCESSORIES 4.1. CONNECTING TO THE TGS The machine is connected to the Technogym System by means of the 9 pin male D-connector, situated on the back of the control panel, which provides the RS 232 serial port for connecting the TGS reader.
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  • Page 27: Installation Instructions

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 5. INSTALLATION INSTRUCTIONS 5.1. SPECIFICATIONS AND REQUIREMENTS For correct machine installation, make sure that: 1. The machine is installed on a level surface that is free of vibrations and has sufficient carrying capacity for the combined weight of the machine and user.

  • Page 28: First Power-On

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 5.3. FIRST POWER-ON After completing the installation procedure, the machine is ready to be powered up. To turn on the machine, simply toggle the on/off switch from the 0 position to the 1 position.

  • Page 29: Troubleshooting

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 6. TROUBLESHOOTING The troubleshooting procedures are shown in the form of flow charts. In order to facilitate consultation, the following standard box shapes are used. This type of box is the START point of the troubleshooting procedure. It typically contains a description of the problem or malfunction.

  • Page 30: The Display Does Not Illuminate

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 6.1. THE DISPLAY DOES NOT ILLUMINATE This error is generated when the supply voltage does not reach the control panel. THE DISPLAY DOES NOT ILLUMINATE Connect machine to a Does the wall output supply...
  • Page 31 TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 Replace cable Is the mains voltage present connecting the input at the filter input? socket / on-off switch block to the filter Is the mains voltage present Replace the filter...
  • Page 32 TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 Are all DC voltages present at Replace the alternator the output of the alternator interface board interface board? Replace cable connecting panel Do all DC voltages reach the connector to the CPU...

  • Page 33: There Is No Resistance

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 6.2. THERE IS NO RESISTANCE This error can be caused by absence of the speed signal, problems with the excitation circuit, overheating of the alternator or defective alternator brushes. THERE IS NO...

  • Page 34: The Resistance Is Incorrect

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 6.3. THE RESISTANCE IS INCORRECT The resistance is incorrect if the alternator does not receive the correct excitation signal or if the power resistor is defective. RESISTANCE IS INCORRECT Is the alternator excitation...
  • Page 35 TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Place the tester probes between the orange (positive) and black (negative) cables on the alternator.

  • Page 36: The Rpm Value Is Incorrect

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 6.4. THE RPM VALUE IS INCORRECT The occurrence of this error indicates problems with the RPM signal output by the alternator. THE RPM VALUE IS INCORRECT Is the SPM wire of purple...
  • Page 37 TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 Follow the procedure step by step to correctly diagnose the problem. Take particular care with the checks highlighted by circled numbers, which are described in detail below: Check whether the black and violet wires, which connect the alternator to pins 1 and 5 of CN2 on the alternator interface board, are correctly connected.

  • Page 38: There Is No Heart Rate Signal

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 6.5. THERE IS NO HEART RATE SIGNAL The machine displays this error if the receiver is not functioning, or if it fails to receive the power supply from the CPU board.

  • Page 39: The Telemetric Heart Rate Signal Is Incorrect

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 6.6. THE TELEMETRIC HEART RATE SIGNAL IS INCORRECT The machine generates this error if the receiver is disturbed by electromagnetic noise in the surrounding environment. THE HEART RATE SIGNAL IS...
  • Page 40 TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 Is the transmitter always Keep the transmitter within a distance of 80 cm within the minimum Change the receiver from the receiver? reception distance Follow the procedure step by step to correctly diagnose the problem. Take particular care with the...

  • Page 41: Disassembly Of Components

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 7. DISASSEMBLY OF COMPONENTS 7.1. DISASSEMBLING THE DISPLAY 1. Turn off the machine and unplug the mains lead from the wall output. 2. Remove the 4 screws a using a large Phillips screwdriver.

  • Page 42: Disassembling The Eprom

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 7.2. DISASSEMBLING THE EPROM Carry out the procedure described in paragraph 7.1. “Disassembling the display”. With the display on a work bench: 1. Remove EPROM a from its socket using an integrated-circuit extractor tool.

  • Page 43: Disassembling The Cpu Board

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 7.3. DISASSEMBLING THE CPU BOARD Carry out the procedure described in paragraph 7.1. “Disassembling the display”. With the display on a work bench: 1. Disconnect the connectors a. 2. Unscrew the 5 screws b, using a small Phillips screwdriver.

  • Page 44: Disassembling The Keyboard

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 7.4. DISASSEMBLING THE KEYBOARD Carry out the procedure described in paragraph 7.1. “Disassembling the display”. 1. Disconnect KEYBOARD connector a. Figure 7.4-1 With the display on a work bench: 2. Use a sharp tool to lift up a corner of the KEYBOARD and detach it.

  • Page 45: Disassembling The Arms

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 7.5. DISASSEMBLING THE ARMS 1. Turn off the machine and unplug the mains lead from the wall outlet. On both sides of the machine: 2. Unscrew knob a. 3. Unscrew the self-locking nut which is underneath the knob a with a 17-mm wrench.

  • Page 46: Disassembling The Right And Left Side Casings

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 7.6. DISASSEMBLING THE RIGHT AND LEFT SIDE CASINGS Carry out the procedure described in paragraph 7.5. “Disassembling the arms”. 1. Remove the 4 screws a which secure the lexan instruction panel b, using a large Phillips screwdriver.

  • Page 47: Disassembling The Cardio Receiver

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 7.7. DISASSEMBLING THE CARDIO RECEIVER Carry out the procedures described in paragraph 7.6. “Disassembling the right and left side casings”. 1. Back off the 2 fixing bolt a with a 3-mm hex T-wrench while using a 7-mm wrench to hold its nut in place.

  • Page 48: Disassembling The Electronic Circuit Boards

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 7.8. DISASSEMBLING THE ELECTRONIC CIRCUIT BOARDS Carry out the procedures described in paragraph 7.6. “Disassembling the right and left side casings”, removing only the left guard. 1. Using 7-mm wrench,...

  • Page 49: Disassembling The Alternator

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 7.9. DISASSEMBLING THE ALTERNATOR Carry out the procedures described in paragraph 7.6. “Disassembling the right and left side casings”. 1. Disconnect the ALTERNATOR cables. 2. Loosen nut a of belt tension rod b using a 17-mm wrench.

  • Page 50: Disassembling The Belt

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 7.10. DISASSEMBLING THE BELT Carry out the procedures described in paragraph 7.6. “Disassembling the right and left side casings”. 1. Back off nut a of belt tension rod b using a 17-mm wrench.
  • Page 51 TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 Working from the left side: 7. Remove snap ring g using the special pliers. 8. Push the pin toward the right until there is enough space for BELT to pass through.

  • Page 52: Disassembling The Chain

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 7.11. DISASSEMBLING THE CHAIN Carry out the procedures described in paragraph 7.6. “Disassembling the right and left side casings”. 1. Turn the CHAIN until the connecting link a is on the sprocket wheel b.

  • Page 53: Disassembling The Pulley

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 7.12. DISASSEMBLING THE PULLEY Carry out the procedures described in paragraphs 7.10. “Disassembling the belt” and 7.11. “Disassembling the chain”. Working from the left side: 1. Push pin a until it comes out from the right side.

  • Page 54: Disassembling The Primary Shaft

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 7.13. DISASSEMBLING THE PRIMARY SHAFT Carry out the procedures described in paragraph 7.6. “Disassembling the right and left side casings”. 1. Disengage the chain from the PRIMARY SHAFT sprocket by opening the dummy link.

  • Page 55: Disassembling The Saddle And Stem Guard

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 7.14. DISASSEMBLING THE SADDLE AND STEM GUARD For the IFI machine refer to chapter 12. “TOP 600 XTPRO IFI” 1. Turn off the machine and unplug the mains lead from the wall outlet.

  • Page 56: Disassembling The Handles

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 7.15. DISASSEMBLING THE HANDLES For both the right and left HANDLES: 1. Grasp the HANDLE as shown in the figure at left. 2. Using a 5-mm hex wrench, unscrew the handle.

  • Page 57: Disassembling The Alternator Brushes

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 7.16. DISASSEMBLING THE ALTERNATOR BRUSHES Carry out the procedures described in paragraph 7.6. “Disassembling the right and left side casings”. 1. Disconnect cable a from the alternator. 2. Back off the BRUSH group clamping screw b using a medium Phillips screwdriver.
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  • Page 59: Adjustments

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 8. ADJUSTMENTS 8.1. BELT ALIGNMENT Carry out the procedure described in paragraph 7.6. “Disassembling the right and left side casings”. 1. Back off lock nut a on alternator pivot b using a 19-mm wrench.

  • Page 60: Belt Tension

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 8.2. BELT TENSION Carry out the procedures described in paragraph 7.6. “Disassembling the right and left side casings”. 1. Loosen lock nut a of alternator pin b using a 19-mm wrench.

  • Page 61: Chain Alignment

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 8.3. CHAIN ALIGNMENT Carry out the procedures described in paragraph 7.6. “Disassembling the right and left side casings”. 1. Back off dowel a fixing the primary shaft with a 5-mm hex T-wrench.

  • Page 62: Chain Tension

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 8.4. CHAIN TENSION Carry out the procedures described in paragraph 7.6. “Disassembling the right and left side casings”. From both sides of the frame: 1. Back off the 2 screws a which fix cam b onto the frame using a 4-mm hex T wrench.

  • Page 63: Play Of Saddle Stem

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 8.5. PLAY OF SADDLE STEM For the IFI machine refer to chapter 12. “TOP 600 XTPRO IFI” Carry out the procedure described in paragraph 7.14. “Disassembling the saddle and stem guard”.

  • Page 64: Wear Of Brushes

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 8.6. WEAR OF BRUSHES Carry out the procedure described in paragraph 7.16. “Disassembling the alternator brushes”. 1. Inspect the 2 brushes for wear, referring to the figures at left and the descriptions below: •...

  • Page 65: Configuring The Machine

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 9. CONFIGURING THE MACHINE 9.1. USER SETTING PARAMETERS To change the settings of the machine, when the equipment is in the standby mode, press numeric keys 314 at the same time. The following will appear on the LED matrix: PASSWORD = 0 Now, use the numeric keys to enter 2406 (the password) and press ENTER to confirm.

  • Page 66: Maximum Time

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 EASUREMENT SYSTEM EUR = EUROPEAN USA = AMERICAN and press ENTER to confirm your choice. 9.1.3. AXIMUM TIME You can set the maximum time that can be programmed for each exercise. To change the current...

  • Page 67: Enabling The "Enter" Key

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 9.1.6. “ENTER” NABLING THE The “ENTER” key can be enabled to increase the amount of exercising time during manual and CPR training sessions. To change the current setting, when the setting is actually in use will scroll...

  • Page 68: Enabling The Display Mode

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 OFF = DISABLED ON = ENABLED then press ENTER to confirm the changes made. 9.2.2. NABLING THE DISPLAY MODE It is possible to enable a display mode function which automatically scrolls the data shown on the 7 segment display.

  • Page 69: Changing The Maintenance Information

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 9.4. CHANGING THE MAINTENANCE INFORMATION To set the maintenance information at the desired values (for example after replacing the CPU board), with the equipment in the standby mode, press number keys 314 at the same time. The...
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  • Page 71: Scheduled Maintenance

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 10. SCHEDULED MAINTENANCE To keep the machine in perfect working order and prevent the risk of malfunction, it is necessary to perform the scheduled maintenance operations set out in the table below. There are 3 basic types of maintenance operations: •...

  • Page 72: Routine Maintenance Operations

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 10.2. ROUTINE MAINTENANCE OPERATIONS These operations can be carried out by the owner of the machine and do not require any special skills. The internal cleaning procedures are simple cleaning operations aimed at keeping the interior of the machine clean.

  • Page 73: Special Maintenance Operations

    10.3. SPECIAL MAINTENANCE OPERATIONS These operations can only be carried out by a qualified technician specifically trained by Technogym and authorized to carry out machine installation and adjustments, as well as special maintenance operations or repairs which require special knowledge of the machine, its operation, safety systems and working procedures.

  • Page 74: Checking The State Of Wear Of The Chain

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 10.3.6. C HECKING THE STATE OF WEAR OF THE CHAIN 1. Check the state wear of the chain, inspecting its entire length. Replace if links are jammed and/or have excessive play.

  • Page 75: Appendix

    11. APPENDIX 11.1. TECHNICAL NOTES ON CARDIO RECEIVERS Technogym utilizes Polar technology for measuring the heart rate frequency of the person training on the machine. The Polar system consists of: • a transmitter, worn by the person training on the machine, which uses 2 electrodes to detect the electrical activity of the heart and transmits the measured heart rate by sending an electromagnetic signal at a frequency of 5 KHz.

  • Page 76: Type Of Asic

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 There are 3 types of problems which can typically occur on the heart rate signal: • interference caused by disturbances from sources of electromagnetic noise. These problems cause the heart rate signal to deviate from the rear value, typically making it higher;...

  • Page 77: Reducing Receiver Sensitivity

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 Electromagnetic interference can take different forms: on the one hand, the receiver may detect and hence generate spurious transients or periodic noise pulse, or on the other hand the receiver may become saturated.

  • Page 78: Mechanical Vibrations

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 Sensitivity is reduced by soldering a resistor in parallel with the coil. Normally, the receiver already has a 15 KOhm resistor mounted in parallel with the coil, however it is advisable to check for its presence.
  • Page 79 TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 Figure 11.1-2 Please note that even small departures from the above specifications may considerably impair the accuracy of reception. The optimal configuration is therefore that shown in the figure below: Figure 11.1-3...

  • Page 80: Personal Coded Device

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 11.2. PERSONAL CODED DEVICE The machine can be equipped with a new heart rate receiver based on the PERSONAL CODED DEVICE technology developed exclusively by Technogym in conjunction with POLAR.
  • Page 81 TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 Code T (msec) At the start of the training session, the coded receiver first of all seeks to detect a coded signal for a maximum of 10 seconds. This is done in reduced sensitivity mode to avoid receiving a signal from users on adjacent machines.
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  • Page 85: Top 600 Xtpro Ifi

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 12. TOP 600 XTPRO IFI The IFI machine differs from the standard version as follows: • The seat assembly can be separated from the machine (see Photo 12-1). • It has a lower guard (see Photo 12-1).

  • Page 86: Disassembly Of Components

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 12.1. DISASSEMBLY OF COMPONENTS 12.1.1. D ISASSEMBLING SEAT 1. Turn off the machine and unplug the mains lead from the wall outlet. 2. Remove the seat assembly from the machine.

  • Page 87: Disassembling The Stem Guard

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 12.1.2. D ISASSEMBLING THE STEM GUARD Carry out the procedure described in paragraph 12.1.1. “Disassembling seat”. 1. Remove the yellow cover a. 2. Use a 4-mm Allen wrench to back off the screw underneath.

  • Page 88: Disassembling The Seat Bar

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 12.1.3. D ISASSEMBLING THE SEAT BAR Carry out the procedures described in paragraphs 12.1.1. “Disassembling seat” 12.1.1. “Disassembling the stem guard” 1. Back off the screw a using a 6-mm Allen wrench.
  • Page 89 TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 9. Insert the adjusting rod c into the slot with the selector holes. 10. Fix adjusting rod c to the seat bar b using the screw a backed off in step 1.

  • Page 90: Disassembling The Lower Casing

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 12.1.4. D ISASSEMBLING THE LOWER CASING Carry out the procedure described in paragraph 7.6. “Disassembling the right and left side casings”. 1. Separate the seat assembly from the machine. 2. Back off the 4 screws a using a large Phillips screwdriver.

  • Page 91: Adjustments

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 12.2. ADJUSTMENTS 12.2.1. P LAY OF SEAT BAR Carry out the procedures described in paragraphs 12.1.1. “Disassembling seat” 12.1.1. “Disassembling the stem guard” For both the adjusting pins a: 1. Loosen the stop nut b using a 17-mm wrench.

  • Page 92: Seat Assembly Sliding

    TOP 600 XTPRO: Service & Maintenance Manual - rev. 2.0 12.2.2. S EAT ASSEMBLY SLIDING With the seat assembly mounted on the machine: For all the eccentric pins: 1. Loose the nut a using a 17-mm wrench. 2. Adjust the eccentric pin b using a 5-mm...
  • Page 94 TECHNOGYM S.p.A. Via G. Perticari, 20 47035 Gambettola (FC) ITALIA Tel.: +39-0547-650638 Fax: +39-0547-650150 e-mail: service@technogym.com 0SM00082-ING...

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