gefran TPD32-EV-500 series Manuals

Manuals and User Guides for gefran TPD32-EV-500 series. We have 1 gefran TPD32-EV-500 series manual available for free PDF download: Instructions Manual

gefran TPD32-EV-500 series Instructions Manual

gefran TPD32-EV-500 series Instructions Manual (504 pages)

TPD32-EV series Industrial Application DC drives

Brand: gefran | Category: DC Drives | Size: 11.56 MB

Table of Contents

Table of Contents
3
Safety Symbol Legend
14
Block Diagram Legend
14
Safety Precautions - Precautions de Securité

15
- Instructions for Compliance with the Ul Mark (Ul Requirements), Electrical Standards in the Usa and Canada
  19
Description, Component Identification and Specifications

20
Installation Guidelines

60
- Permissible Ambient Condition
  60
- Disposal of the Device
  61
- Mounting the Device
  61
- Figure 3.3.2: Mounting Clearance
  62
Wiring Procedure

63
Converter Operation

106
- Keypad
  106
  - Leds
    107
  - Moving Inside a Menu
    107
  - Displaying Parameters
    108
- Changing / Saving Parameters / Password
  108
  - Changing Numerical Values and Text
    108
  - Selection from Predefined Values
    109
  - Autotuning of Analog Input
    109
  - Parameters Saving
    110
  - Entering a Password
    110
  - General Unlocking of the Password
    111
- Operating the Drive Via the Keypad
  111
  - Starting and Stopping the Drive
    112
  - Enabling the Converter
    112
  - Disabling the Converter
    112
  - Start / Stop
    112
  - Failure Register / Acknowledging Alarms
    113
  - Clearing the Failure Register
    113
  - Acknowledging a Failure Alarm
    114
  - Acknowledging When Several Failure Alarms Occur at the same Time
    114
  - Motor Potentiometer Function
    114
  - Acceleration, Deceleration
    114
  - Changing Rotation Direction
    115
  - Resetting the Speed Reference Value
    115
  - Jog Function
    115
- Menu Structure
  116
- Commissioning
  117
Function Description

136
- Functions and Parameters
  136
- Explanation of Parameter Tables
  137
- Enables
  138
  - Enable Drive
    139
  - Start/Stop
    140
  - Fast Stop
    141
  - Quick Stop
    142
  - External Fault
    142
- Basic Start up Menus
  143
  - Drive Status
    143
  - Start up
    143
  - First Basic Setting
    143
  - Motor Data
    143
  - Limits
    144
  - Speed Feedback
    144
  - Alarms
    144
  - Overload Control
    144
  - Analog Inputs
    145
  - Self Tuning of Current Regulator
    145
  - Self Tuning of Speed Regulator
    145
  - Final Operation
    146
  - Tuning
    146
  - Current Self Tuning
    146
  - Speed Self Tune
    146
  - Manual Tuning of Speed Regulator, Field Regulator and Voltage Regulator
    146
- Monitor
  147
- Input Variables
  151
  - Ramp Ref
    151
  - Figure 6.4.1.1: Ramp References
    152
  - Speed Ref
    153
  - Torque Current Reference (T Current Ref)
    154
- Limits
  156
  - Speed Limits
    156
  - Armature Current Limits (Current Limits)
    157
  - Flux Limits
    159
- Ramp
  160
- Acceleration, Deceleration, Quick Stop
  161
- Ramp Shape and Control Commands
  162
- Figure 6.6.2.1: S Shape Acceleration Ramp
  163
- Figure 6.6.2.2: Ramp Delay
  164
- Figure 6.6.2.3: Ramp Control
  165
- Speed Regulation (Speed Regulat)
  166
  - Speed Regulator
    167
    
    Self Tuning of Speed Regulator
    168
  - Spd Zero Logic
    169
  - Speed up
    170
  - Droop Function
    171
  - Figure 6.7.4.2: Droop Function Example
    172
  - Inertia/Loss Compensation
    173
- Current Regulation (Current Regulat)
  174
- Flux Regulation
  176
- Reg Parameters
  180
- Configuration
  182
- I/O Config
  207
  - Analog Ouputs
    208
  - Figure 6.12.1.1: Option Card, Analog Output Blocks
    209
  - Analog Inputs
    210
  - Figure 6.12.2.1: Analog Input
    214
  - Digital Outputs
    216
    
    Figure 6.12.3.1: Digital Outputs
    217
    
    Digital Inputs
    219
    
    Speed Reference from Encoder Input (Tach Follower Function)
    221
    
    Figure 6.12.5.2: Example of Application of the Encoder Reference
    222
  - Additional Speed Functions (Add Speed Funct)
    223
    
    Adptive Spd Reg
    223
    
    Auto Capture
    223
    
    Figure 6.13.2.1: Adaptive of the Speed Regulator
    225
    
    Speed Control
    226
    
    Figure 6.13.3.1: "Speed Threshold" (Up) and "Set Speed" (Down) Messages
    227
    
    Speed Zero
    228
  - Functions
    229
    
    Motorpotentiometer
    229
    
    Figure 6.14.1.1: CONFIG 1
    231
    
    Jog Function
    236
    
    Figure 6.14.2.1: Example of External Activation in Jog Mode
    237
    
    Multi Speed Function
    238
    
    Table 6.14.2.1: Multi Speed Function
    240
    
    Multi Ramp Function
    241
    
    Table 6.14.4.1: Ramp Selection
    243
    
    Figure 6.14.4.1: Multi Ramp Selection Via Terminals
    244
    
    Speed Draw Function
    245
    
    Figure 6.14.5.2: Rubber Calender Example
    246
    
    Overload Control
    247
    
    Table 6.14.6.1: I2T Derating
    249
    
    Figure 6.14.6.1: Overload Control (Overload Mode = Curr Limited)
    250
    
    Figure 6.14.6.2: Overload Control (Overload Mode= Curr Not Limited)
    251
    
    Figure 6.14.6.3: Example- Operating Point of Drive
    268
    
    Stop Control
    269
    
    Brake Control
    271
    
    Figure 6.14.8.1: Diagram of Control
    272
    
    Figure 6.14.8.2: Brake Control Diagram
    273
    
    Current Limitation According to the Speed (I/N Curve)
    274
  - Spec Functions
    275
    
    Test Generator
    275
    
    Failure Register
    276
    
    Saving Parameters, Loading Default Factory Settings, Life Time
    276
    
    Signal Adaptation
    277
    
    Figure 6.15.4.1: Structure of the Signal Adaptation
    278
    
    Pads
    279
    
    Figure 6.15.5.1: Bus Pads
    280
  - Options
    281
    
    Option 1
    281
  - Option 2
    281
  - PID Function
    283
    
    General
    284
    
    Inputs / Outputs
    284
    
    Feed - Forward
    285
    
    PID Function
    287
    
    Proportional - Integral Block
    289
    
    Proportional - Derivative Control Block
    293
    
    Output Reference
    295
    
    Function of Calculation for Initial Diameter
    297
    
    Figure 6.16.3.7: Diameter Calculation
    298
    
    Procedure of Calculation for Initial Diameter
    299
    
    Examples of Application
    300
    
    Figure 6.16.3.9: Nip-Rolls Control with Load Cell
    303
    
    Figure 6.16.3.10: Winder/Unwinder Control with Dancer
    306
    
    Figure 6.16.3.11: Diameter Calculation
    310
    
    Figure 6.16.3.12: Winder/Unwinder Control with Sensor Diameter
    311
    
    Figure 6.16.3.14: Pressure Control for Pumps and Extruder
    313
    
    Generic PID
    316
    
    Application Note
    318
    
    Figure 6.16.3.16: Relation between PI I Gain PID and PI I Output PID
    319
    
    Figure 6.16.3.17: General Description of the PID Blocks
    320
- Torque Winder Function
  321
  - Diameter Calculation
    322
  - Torque Calculation
    326
    
    Compensations and Closing of the Tension Loop
    327
    
    Figure 6.17.1: Acceleration and Deceleration Indication
    328
    
    Taper Function
    330
  - Calculation of the Speed Reference
    331
  - Figure 6.17.3: Operative Sequence of the Functioning Status
    333
  - Figure 6.17.4: Functioning with Jog TW Enable
    335
  - Typical Connection Diagrams
    336
  - Figure 6.17.6: Winder with an Automatic Switch and a Closed Loop Tension Regulation
    337
  - Figure 6.17.7: Winder with an Automatic Switch and a Closed Loop Tension Regulation
    338
  - Figure 6.17.8: Winder with an Automatic Switch and a Closed Loop Tension Regulation
    339
  - Control Logic
    340
    
    Diameter Initialization
    340
    
    Initial Phase
    340
    
    Automatic Switching
    341
    
    Reel Stop
    341
    
    Figure 6.17.11: Coil Stop after the Automatic Switching
    342
    
    Jog Function
    342
  - Application Example
    343
    
    Drive Used as a Winder - Winding Side = up
    353
    
    Provisions
    353
    
    Drive Used as a Winder - Winding Side = down
    354
    
    Drive Used as an Unwinder - Unwinding Side = up
    354
    
    Drive Used as an Unwinder - Unwinding Side = down
    355
    
    Block Diagram
    356
  - Drivecom
    360
    
    Control Word, Status Word, Malfunction Code
    360
    
    Speed
    361
    
    Speed Limitation
    362
    
    Acceleration / Deceleration
    364
    
    Factor Function
    366
  - Service
    366
7- Maintenance

367
- Care
  367
- Service
  367
- Repairs
  367
- Customer Service
  367
Troubleshooting

368
- Failure Alarms in the Keypad Display
  368
- Other Faults
  370
Block Diagram

372
- Control Block Diagrams
  372
  - TPD32-EV Converter Index
    372
  - TPD32-EV Converter Overview
    373
  - Digital Inputs /Outputs & Mapping Standard and TBO Cards
    374
  - Analog Inputs/Outputs & Mapping
    375
  - Speed Reference Generation
    376
  - Ramp Reference Block
    377
  - Speed / Current Regulator Overview
    378
  - Speed Reference Generation
    379
  - Speed Feedback Setting
    380
  - Speed Regulator
    381
  - Speed Regulator PI Part
    382
  - Speed Adaptive and Speed Zero Logic
    383
  - Current Regulator
    384
  - Field Current Regulator
    385
  - Motor Parameters
    386
  - Start and Stop Management
    387
  - Droop Compensation
    388
  - Inertia / Loss Compensation
    389
  - Speed Threshold / Speed Control
    390
  - PID Function
    391
  - Functions
    392
  - LINKS Function
    393
  - PAD Parameters
    394
  - Taper Current Limits
    395
  - Dimension Factor - Face Value Factor
    396
  - Test Generator
    397
  - JOG Function
    398
  - Multispeed
    399
  - Motor Potentiometer
    400
  - SCR Test
    401
  - Alarm Mapping
    402
- Power Circuit Block Diagrams
  403
- Figure 9.2.2: ESE5911 TPD32-EV-500 ...-20 ...185-2B
  404
- Figure 9.2.3: ESE5912 TPD32-EV-500 ...-280 ...650-4B
  405
- Figure 9.2.4: ESE5912 TPD32-EV-500 ...-280 ...650-2B
  406
- Figure 9.2.5: ESE5913 TPD32-EV-500 ...-770 ...1050-4B
  407
- Figure 9.2.6: ESE5913 TPD32-EV-500 ...-770 ...1050-2B
  408
- Figure 9.2.7: ESE5858 TPD32-EV-500_520-1500 ...3300-4B
  409
- Figure 9.2.8: ESE5856 TPD32-EV-500_600-1200 ...3300-2B
  410
- Figure 9.2.9: ESE5770 TPD32-EV-500 ...690 ...-1300 ...2400-4B
  411
- Figure 9.2.10: ESE5770 TPD32-EV-500 ...690 ...-1300 ...2400-2B
  412
- Figure 9.2.11: ESE5804 TPD32-EV-575 ...-280 ...650-4B
  413
- Figure 9.2.12: ESE5804 TPD32-EV-575 ...-280 ...650-2B
  414
- Figure 9.2.13:ESE5803 TPD32-EV-575_690 ...-560 ...1000-4B
  415
- Figure 9.2.14: ESE5803 TPD32-EV-575_690 ...-560 ...1000-2B
  416
- Figure 9.2.15: ESE5859 TPD32-EV-690_720-1010 ...3300-4B
  417
- Figure 9.2.16: ESE5857 TPD32-EV-690_810-1010 ...3300-2B
  418
- Regulation Card
  419
- Connection of External Power Bridges
  420
- Figure 9.4.2: ESE5854 TPD32-EV-....-1010....3300-2B-E
  421
- Figure 9.4.3-A: ESE5799 (1/3) - TPD32-EV-CU
  422
- Figure 9.4.3-B: ESE5799 (2/3) - TPD32-EV-CU
  423
- Figure 9.4.3-C: ESE5799 (3/3) - TPD32-EV-CU
  424
- Figure 9.4.4: ESE5771 TPD32-EV-CU-230...690-THY1-XX_1
  425
- Figure 9.4.5: ESE5771 TPD32-EV-CU-230...690-THY1-XX_2
  426
Parameter Lists

427
- Complete Main Menu List
  427
- Functions
  427
- List of High Priority Parameters
  469
Replacement Parts

471
Appendix 1 - Tpd32-Ev-Cu: Control Unit

475
Appendix 2 - Tpd32-Ev-Fc: Field Control Unit

488
Appendix 2 - Tpd32-Ev-Fc: Field Control Unit

488
Appendix 3 - Accessories

501
Appendix 3 - Accessories

501
- A3.1 EAM Adapter Kit
  501
- Eam1581
  502

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