Technogym Unica Evolution Service Maintenance Manual
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Technogym Unica Evolution Service Maintenance Manual

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ERVICE
MAINTENANCE MANUAL
Rev. 1.1

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Summary of Contents for Technogym Unica Evolution

  • Page 1 & ERVICE MAINTENANCE MANUAL Rev. 1.1...
  • Page 3 The information contained in this document is subject to change without notice. Technogym does not guarantee this documentation in any way. Technogym shall not be held responsible for any errors contained in this manual and declines all liability for accidents or damages resulting from the supply, characteristics or use of this manual.

  • Page 5: Table Of Contents

    UNICA EVOLUTION: Service & Maintenance Manual - rev. 1.1 Contents 1. GENERAL NOTICES............................1.1 1.1. I ..............................1.1 NTRODUCTION 1.2. R ............................1.1 ECOMMENDATIONS 1.3. G ...................... 1.2 ENERAL RULES FOR REPAIR PROCEDURES 2. TECHNICAL CHARACTERISTICS........................2.1 2.1. P ............................2.1 RODUCT VERSIONS 2.2.
  • Page 6 UNICA EVOLUTION: Service & Maintenance Manual - rev. 1.1 9.1. C ................................9.1 ABLES 9.2. U ..............................9.1 PHOLSTERY 9.3. S ..............................9.2 PARE PARTS 10. WELLNESS MATE CONFIGURATION......................10.1 10.1. U ........................10.2 MACHINE CONFIGURATION 10.1.1. Language............................10.2 10.1.2. Units of measurement......................... 10.2 10.1.3.

  • Page 7: General Notices

    1. GENERAL NOTICES 1.1. INTRODUCTION This document is reserved for Technogym Service technicians, and is intended to provide authorized personnel with the necessary information to correctly carry out repairs and maintenance. A thorough knowledge of the technical information contained in this manual is essential for completing the professional training of the operator.

  • Page 8: General Rules For Repair Procedures

    1. Always mark any parts or positions which may be confused with each other at the time of reassembly. 2. Use original Technogym spare parts and lubricants of the recommended brands. 3. Use special tools where specified. 4. Consult the Technical Newsletters, which may contain more up-to-date information on adjustments and maintenance than those contained in this manual.

  • Page 9: Technical Characteristics

    Unica Evolution Trainer This manual is referred specifically to the M310 “Unica Evolution” machine version, however the M311 “Unica Evolution Trainer” differs only in the presence of the Wellness Mate, and information about this unit is provided in the separate manual: “Wellness Mate: Service &...

  • Page 10: Mechanical Characteristics

    UNICA EVOLUTION: Service & Maintenance Manual - rev. 1.1 • Packing type: Code Packing Abroad Italy Thus the machine code will be: M310 - ITA - ALL - E Packing Frame and upholstery color Language Machine code 2.3. MECHANICAL CHARACTERISTICS...

  • Page 11: Installing And Moving The Machines

    UNICA EVOLUTION: Service & Maintenance Manual - rev. 1.1 3. INSTALLING AND MOVING THE MACHINES 3.1. SPECIFICATIONS AND REQUIREMENTS For proper installation of the equipment, make sure that: 1. The equipment is installed on a level, vibration-free surface with a sufficient capacity to support its weight plus that of the user.

  • Page 12: Moving

    UNICA EVOLUTION: Service & Maintenance Manual - rev. 1.1 3.3. MOVING Once the machine has been assembled, it can be moved over short distances using the two wheels supplied with the machine. 1. Screw the two wheels of Figure 3.3-1 into the special holes on the sides of the weight stack column using a 17 mm Box wrench.
  • Page 13 UNICA EVOLUTION: Service & Maintenance Manual - rev. 1.1 3. Lift the machine on the rear wheels, using the anatomical handgrips of the Arm Curl lever and move the equipment with great caution, due to the risk of it tipping over.
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  • Page 15: Accessories

    UNICA EVOLUTION: Service & Maintenance Manual - rev. 1.1 4. ACCESSORIES The equipment is supplied with the following accessories: • lifting ring; • handle; • pulley handle; • ankle strap; • floor exercise mat; • set of tools for assembly and adjustments;...
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  • Page 17: What If

    UNICA EVOLUTION: Service & Maintenance Manual - rev. 1.1 5. WHAT IF … 5.1. THE WEIGHT STACK DOES NOT SLIDE SMOOTHLY This problem is due to insufficient lubrication of the bars or grime build-up from a mixture of dust and oil. Clean and lubricate as illustrated below: 1.

  • Page 18: The Weight Stack Cable Is Not Taut

    UNICA EVOLUTION: Service & Maintenance Manual - rev. 1.1 5.2. THE WEIGHT STACK CABLE IS NOT TAUT This problem is caused by the elongation of the weight stack cable, especially during the initial period of use. To correct the problem it is therefore necessary to adjust the cable tension.

  • Page 19: How To Disassemble The

    UNICA EVOLUTION: Service & Maintenance Manual - rev. 1.1 6. HOW TO DISASSEMBLE THE … 6.1. SEAT GAS SPRING 1. Using the special pliers, remove the snap ring a and pull out the pin b from the lower part of the seat gas piston.
  • Page 20 UNICA EVOLUTION: Service & Maintenance Manual - rev. 1.1 4. After releasing the entire seat gas piston group from the frame, if only the gas piston is damaged proceed as follows: • back off the nut e securing it to the fork, using a 13-mm wrench;...

  • Page 21: Pectoral Arm

    UNICA EVOLUTION: Service & Maintenance Manual - rev. 1.1 6.2. PECTORAL ARM 1. Remove the pin a from the upper part of the Pectoral arm using a 6-mm pointed tool. Figure 6.2-1 2. Remove component b from the top. Figure 6.2-2 3.

  • Page 22: Weight Stack

    UNICA EVOLUTION: Service & Maintenance Manual - rev. 1.1 6.3. WEIGHT STACK If it is necessary to disassemble the weight stack from the machine, proceed as follows: 1. Overturn the machine on its rear side; 2. Separate the weight stack column from the rest of the frame;...

  • Page 23: Special Operations

    UNICA EVOLUTION: Service & Maintenance Manual - rev. 1.1 7. SPECIAL OPERATIONS The term special operations refers to those procedures whose correct execution is fundamental for the safe and reliable operation of the machine. 7.1. LOCKING DOWN THE CABLE FIXING DOWELS The machine cables are fixed to ratchets by means of the grub screws indicated in the figure below.
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  • Page 25: Maintenance

    UNICA EVOLUTION: Service & Maintenance Manual - rev. 1.1 8. MAINTENANCE Periodic scheduled maintenance operations are necessary to keep the machines in perfect working order and prevent problems. There are essentially 3 types of maintenance operations: • Cleaning operations; • Routine maintenance operations;...
  • Page 26 UNICA EVOLUTION: Service & Maintenance Manual - rev. 1.1 2. Clean the upholstery of the machine using a cloth moistened with neutral (non-acid) soap. CAUTION: do not use alcohol, benzene, or chemical products in general. 3. We recommend drying the upholstery after cleaning.

  • Page 27: Routine Maintenance

    UNICA EVOLUTION: Service & Maintenance Manual - rev. 1.1 8.2. ROUTINE MAINTENANCE These operations may be carried out by the machine owner, and require no special expertise. Routine maintenance operations on the machine include cleaning, lubrication, checking for wear and tuning the machine mechanisms to ensure smooth operation. We recommend that you carry out these operations at least once a month.

  • Page 28: Check The Gas Spring

    UNICA EVOLUTION: Service & Maintenance Manual - rev. 1.1 8.2.5. HECK THE GAS SPRING 1. Check the efficiency of the gas spring, making sure it sufficiently cushions the stem return to its outward position. 2. Clean the stem using a dry cloth.

  • Page 29: Special Maintenance

    8.3. SPECIAL MAINTENANCE These operations must be carried out only by a qualified technician specially trained by Technogym and authorized to perform machine settings and start-up as well as special maintenance or repairs requiring in-depth knowledge of the machine, its operation, its safety features and intervention procedures.
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  • Page 31: Recommended Spare Parts

    UNICA EVOLUTION: Service & Maintenance Manual - rev. 1.1 9. RECOMMENDED SPARE PARTS 9.1. CABLES The cables used on the machine are: Code Description Lenght (cm) 0R000021 Lat Machine cable 0R000024 Pulley cable 0R000030 Leg Extension cable 0R000031 Chest Press cable...

  • Page 32: Spare Parts

    UNICA EVOLUTION: Service & Maintenance Manual - rev. 1.1 9.3. SPARE PARTS Unica sticker: Technogym sticker: 0E000079 0E000080 Lat Machine bar: A053 Headrest: 0I000105- Left chest arm: H0000180 Right chest arm: H0000181 Pectoral arm: Pectoral pad: H0000188 0I000032- Scott pad: 0I000020-...

  • Page 33: Wellness Mate Configuration

    UNICA EVOLUTION: Service & Maintenance Manual - rev. 1.1 10. WELLNESS MATE CONFIGURATION The machine configuration procedure is accessed, with the machine in stand by mode, by simultaneously pressing the first two keys on the left hand side for a few seconds.

  • Page 34: User: Machine Configuration

    UNICA EVOLUTION: Service & Maintenance Manual - rev. 1.1 10.1. USER: MACHINE CONFIGURATION To access this procedure, select the USER item from the main configuration menu and enter the password “2406” which protects against unauthorized access. Use the two center keys to enter the first password digit, then press OK;...

  • Page 35: Pacer Display

    UNICA EVOLUTION: Service & Maintenance Manual - rev. 1.1 10.1.3. P ACER DISPLAY This item selects whether to display the pacer during the exercise. The display shows: MACHINE CONFIGURATION DISPLAY PACER NO = 0 YES = 1 The available options are: •...

  • Page 36: Display Icons During The Exercise

    UNICA EVOLUTION: Service & Maintenance Manual - rev. 1.1 10.1.6. D ISPLAY ICONS DURING THE EXERCISE This item selects whether to display the icons indicating the speed and range of motion during the exercise. The display shows: MACHINE CONFIGURATION DISPLAY IMAGES...

  • Page 37: Enable Function Keys

    UNICA EVOLUTION: Service & Maintenance Manual - rev. 1.1 • 0 to disable use of the TGS key. Select the desired value, then press OK to confirm and proceed. 10.1.9. E NABLE FUNCTION KEYS This item enables and disables the use of the function keys on the display. In consequence, it enables or disables the TEST, MANUAL TRAINING and TRAINING PROGRAM items in the main menu;...

  • Page 38: Inactive Time Before Reset

    UNICA EVOLUTION: Service & Maintenance Manual - rev. 1.1 MACHINE CONFIGURATION DISPLAY WATTS NO = 0 YES = 1 The possible settings are: • 1 to enable the exercise power display; • 0 to disable it. Select the desired value, then press OK to confirm and proceed.

  • Page 39: Default Number Of Sets

    UNICA EVOLUTION: Service & Maintenance Manual - rev. 1.1 MACHINE CONFIGURATION DEFAULT REPS Enter the desired value and press OK to confirm and proceed. 10.1.15. D EFAULT NUMBER OF SETS This item configures the default number of sets which the machine uses during a MANUAL TRAINING session.

  • Page 40: Inactive Time Before End Of Set

    UNICA EVOLUTION: Service & Maintenance Manual - rev. 1.1 10.1.18. C LOCK SETTING HOURS This item sets the hours of the internal clock. The display shows: MACHINE CONFIGURATION SET CURRENT TIME HOURS Enter the value then press OK to confirm and proceed.

  • Page 41: User: Rom Configuration

    UNICA EVOLUTION: Service & Maintenance Manual - rev. 1.1 10.2. USER: ROM CONFIGURATION To access this procedure, select USER from the configuration menu and enter the password “2406” which protects against unauthorized access. Use the two center keys to enter the first password digit, then press OK;...

  • Page 42: Service: Machine Configuration

    UNICA EVOLUTION: Service & Maintenance Manual - rev. 1.1 10.3. SERVICE: MACHINE CONFIGURATION To access the procedure, select the SERVICE item from the main configuration menu and enter the password “2501” which protects against unauthorized access. Use the two center keys to enter the first digit, then press OK;...

  • Page 43: Minimum Rom Length

    UNICA EVOLUTION: Service & Maintenance Manual - rev. 1.1 10.3.2. M INIMUM LENGTH This item configures the minimum displacement of the weight stack, in cm, before the movement is considered a repetition. The display shows: CONFIGURATION MINIMUM ROM LENGTH CM X Insert number 10.

  • Page 44: Type Of Encoder Used

    UNICA EVOLUTION: Service & Maintenance Manual - rev. 1.1 CONFIGURATION ROM FIRST REP XX PERCENT Insert number 45. 10.3.6. T YPE OF ENCODER USED This item configures the type of encoder used on the machine. The display shows: CONFIGURATION ENCODER TYPE...

  • Page 45: Configuration Of The Weight Stack

    UNICA EVOLUTION: Service & Maintenance Manual - rev. 1.1 10.3.8. C ONFIGURE TYPE OF READER FOR ELLNESS YSTEM This item configures the type of device used by the Wellness System. The display shows: CONFIGURATION SELECT READER 0 = TGS 1 = SMARTCARD The possible settings are: •...
  • Page 46 UNICA EVOLUTION: Service & Maintenance Manual - rev. 1.1 The parameter “T=” gives the value of the temperature in degrees Celsius measured inside the display. The normal temperature range is between 25 and 40 °C. A higher temperature is a sign of possible problems with the display, and may result in incorrect contrast values, making the LCD display difficult to read.

  • Page 47: Service: Weight Stack Configuration

    UNICA EVOLUTION: Service & Maintenance Manual - rev. 1.1 10.4. SERVICE: WEIGHT STACK CONFIGURATION To access the procedure, it is necessary to select item 1 in paragraph 10.3.9. “Configuration of the weight stack”. After pressing OK, the display shows: CONFIGURATION...

  • Page 48: Fast Procedure

    UNICA EVOLUTION: Service & Maintenance Manual - rev. 1.1 Using the ↑ and ↓ keys, enter the weight corresponding to the specified plate and then press OK. The program will then sequentially display the weight load corresponding to each plate. Proceed as follows: 1.
  • Page 49 UNICA EVOLUTION: Service & Maintenance Manual - rev. 1.1 CONFIGURATION SET LAST PLATE WEIGHT Enter the last weight plate, in Kg, of the weight stack. CONFIGURATION SELECT THE LAST WEIGHT STACK PLATE Position the weight selector pin on the last plate and press OK to complete the weight stack configuration procedure and return to stand by mode.

  • Page 50: Service: Peripherals Check Panel

    UNICA EVOLUTION: Service & Maintenance Manual - rev. 1.1 10.5. SERVICE: PERIPHERALS CHECK PANEL To access this procedure, select the SERVICE item from the main configuration menu and enter the password “2501” which protects against unauthorized access. Use the two center keys to enter the first password digit, then press OK;...
  • Page 51 UNICA EVOLUTION: Service & Maintenance Manual - rev. 1.1 - AW: shows whether the additional weight has been selected: Y if it is in the rest position and N if it is raised. In other words, this parameter monitors the state of the additional weight sensor;...

  • Page 52: Service: Check/Set Counters

    UNICA EVOLUTION: Service & Maintenance Manual - rev. 1.1 10.6. SERVICE: CHECK/SET COUNTERS To access the procedure, select the SERVICE item from the main configuration menu and enter the password “2501” which protects against unauthorized access. Using the two center keys, enter the value of the first digit, then press OK;...

  • Page 53: Total Weight Lifted

    UNICA EVOLUTION: Service & Maintenance Manual - rev. 1.1 TOTAL REPS CYCLES: XXXXX The displayed value can be changed using the + and – keys. Press OK to confirm and proceed. 10.6.4. T OTAL WEIGHT LIFTED This item displays the total amount of weight lifted on the machine. This value is obtained by summing the product of weight lifted and repetitions completed for each set.

  • Page 54: Configuration: Calibration

    UNICA EVOLUTION: Service & Maintenance Manual - rev. 1.1 10.7. CONFIGURATION: CALIBRATION This procedure calibrates the value shown on the display so that it matches the selected weight. To access the procedure select the CALIBRATION item from the main configuration menu. The...

  • Page 55: Reset Procedure

    UNICA EVOLUTION: Service & Maintenance Manual - rev. 1.1 10.8. RESET PROCEDURE This procedure resets the machine configuration parameters to their default values. The default parameter values are loaded from the program memory and overwrite those stored in the ram with backup battery.
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  • Page 57: Appendix

    UNICA EVOLUTION: Service & Maintenance Manual - rev. 1.1 11. APPENDIX 11.1. TOOLS TO USE The following tools are necessary to carry out all disassembly, adjustment and maintenance operations on the machines: • 13-gauge wrench; • 17-gauge wrench; • 4-gauge hexagonal T-wrench;...
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  • Page 60 TECHNOGYM S.p.A. Via G. Perticari, 20 47035 Gambettola (FC) ITALIA Tel.: +39 - 0547 650438 Fax: +39 - 0547 650150 e-mail: service@technogym.com 0SM00146-ING...

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