Page 3
The information contained in this document is subject to change without notice. Technogym does not guarantee this documentation in any way. Technogym shall not be held responsible for any errors contained in this manual and declines all liability for accidents or damages resulting from the supply, characteristics or use of this manual.
1. GENERAL NOTICES 1.1. INTRODUCTION This document is reserved for Technogym Service technicians, and is intended to provide authorized personnel with the necessary information to correctly carry out repairs and maintenance. A thorough knowledge of the technical information contained in this manual is essential for completing the professional training of the operator.
1. Always mark any parts or positions which may be confused with each other at the time of reassembly. 2. Use original Technogym spare parts and lubricants of the recommended brands. 3. Use special tools where specified. 4. Consult the Technical Newsletters, which may contain more up-to-date information on adjustments and maintenance than those contained in this manual.
KINESIS STATION: Service & Maintenance manual - rev. 4.2 For example, a possible product code would be: MH150E-AC1AGGBGK GG BG Packaging: Europe Packaging - Kg Guard colour: Darck Grey Plastics colour: Grey Upholstery colour: Darck with contrast stitching Frame colour: Brilliant Alluminium...
KINESIS STATION: Service & Maintenance manual - rev. 4.2 2.3. AMBIENT SPECIFICATIONS Operating to 5° a 35° C Temperature Storage to -20 a 55° C Operating to 30% a 80% non-condensing Humidity Storage to 5% a 85% non-condensing 2.4. CONFORMITY TO REGULATIONS...
Page 12
KINESIS STATION: Service & Maintenance manual - rev. 4.2 ARTIS CONFIGURATION: Standard Frame Guard Plastic Upholstery BW: Carbon Grey CW: Carbon Grey GZ: Dark Grey 9A: Mocha Page 2.4...
KINESIS STATION: Service & Maintenance manual - rev. 4.2 2.6. MECHANICAL CHARACTERISTICS 2.6.1. MH15 - O VERHEAD RESS MH15 - OVERHEAD PRESS 1400mm x 1190mm x 1450mm Dimensions (L x W x H) 55,2” x 46,8” x 57” 260Kg – 572lb...
KINESIS STATION: Service & Maintenance manual - rev. 4.2 2.6.2. MH20 - P RESS MH20 - PRESS 1280mm x 1190mm x 1520mm Dimensions (L x W x H) 47,3” x 46,8” x 59,9” 290Kg – 638lb Equipment overall weight Standard weight stack 70Kg –...
KINESIS STATION: Service & Maintenance manual - rev. 4.2 2.6.3. MH30 – H MH30 – HIGH PULL 1280mm x 1650mm x 1870mm Dimensions (L x W x H) 47,3” x 65” x 73,6” Equipment overall weight 320Kg – 704lb Standard weight stack 70Kg –...
KINESIS STATION: Service & Maintenance manual - rev. 4.2 2.6.4. MH65 – C MH65 - CORE 1280mm x 1180mm x 2000mm Dimensions (L x W x H) 50” x 46,5” x 79” 315Kg – 693lb Equipment overall weight (Crunch Side)
KINESIS STATION: Service & Maintenance manual - rev. 4.2 2.6.5. MH67 – S MH67 - STEP 1280mm x 1700mm x 1450mm Dimensions (L x W x H) 50” x 67” x 57” 320kg – 705lb Equipment overall weight 60Kg – 132lb (for each weight stack)
KINESIS STATION: Service & Maintenance manual - rev. 4.2 2.6.6. MH95 - L MH95 - LOW PULL 1280mm x 1650mm x 1450mm Dimensions (L x W x H) 47,3” x 65” x 57” 310Kg – 682lb Equipment overall weight Standard weight stack 70Kg –...
KINESIS STATION: Service & Maintenance manual - rev. 4.2 3. MOVING AND INSTALLING THE MACHINES 3.1. SPECIFICATIONS AND REQUIREMENTS For proper installation of the equipment, make sure that: 1. The equipment is installed on a level, vibration-free surface with a sufficient capacity to support its weight plus that of the user.
KINESIS STATION: Service & Maintenance manual - rev. 4.2 3.3. LIFTING AND MOVING To move the equipment use the standard lifting and transport devices. Lift and move the equipment as shown below. CAUTION: Considering the weight of equipment, we suggest the involvement of more people to lift-up the machine.
KINESIS STATION: Service & Maintenance manual - rev. 4.2 3.4. SECURING THE EQUIPMENT WARNING: All the equipment of the line must be mandatory fixed to the floor, wall or ceiling according to the fixing kit provided with each machine. Page 3.3...
Page 24
KINESIS STATION: Service & Maintenance manual - rev. 4.2 Page intentionally left blank. Page 3.4...
KINESIS STATION: Service & Maintenance manual - rev. 4.2 4. ACCESSORIES The following accessories are available for the these machines: 4.1. NFC CONNECTIVITY If the relevant logo is present on the exercise placard, the NFC technology is available to connect with your mobile device.
KINESIS STATION: Service & Maintenance manual - rev. 4.2 4.2. A0000526: POWER MODE Power Mode This accessory consists in an elastic system, that if activated adds to the weight stack an elastic resistance which exclude the inertia effect during the exercise and allows to do exercises for explosive power and strength.
KINESIS STATION: Service & Maintenance manual - rev. 4.2 4.3. A0000551: BACK TO BACK CONNECTION Back to back connection This accessory, allows to connect two equipment, on the back side. Page 4.3...
KINESIS STATION: Service & Maintenance manual - rev. 4.2 4.4. A0000564: FLOOR FIXING KIT Floor fixing kit This accessory, allows to fix the equipment to the floor. Page 4.4...
KINESIS STATION: Service & Maintenance manual - rev. 4.2 4.5. A0000661: BACK SECURING SET Back securing set “Back to back” layout options are made totally secure thanks to the set of 4 brackets and 2 U-shaped connectors. 4.6. A0000662: IN LINE SECURING SET In line securing set Stations set upwith an “in line”...
KINESIS STATION: Service & Maintenance manual - rev. 4.2 4.7. WHAT TO ORDER TO AUGMENT THE WEIGHT STACK Equipment Weight Stack Weight Stack Model Group Code Code STANDARD ENHANCED 40Kg 60Kg Overhead Press MH15 R0006743AA 88lb 132lb 70Kg 95Kg MH20...
KINESIS STATION: Service & Maintenance manual - rev. 4.2 5. HOW TO DISASSEMBLE THE… 5.1. FOR ALL EQUIPMENT… 5.1.1. ISASSEMBLING THE REAR HANDLES For each handle: 1. Back off the 2 screws (a) using a 4mm hexagonal wrench and remove the plate inside the handle.
Page 32
KINESIS STATION: Service & Maintenance manual - rev. 4.2 5.1.2. ISASSEMBLING THE REAR GUARD Carry out the procedure detailed in paragraph: 5.1.1. “Disassembling the rear handles”. For each guard: 1. Back off the 5 screws (a) using a 4mm hexagonal wrench and remove them and their washer (b).
Page 33
KINESIS STATION: Service & Maintenance manual - rev. 4.2 3. Once detached the guard (c) from the Velcro straps (d) it is possible to remove it. To reassemble the rear guard, carry out the above steps in reverse order, considering the notes below: Figure 5.1-4...
KINESIS STATION: Service & Maintenance manual - rev. 4.2 5.1.3. ISASSEMBLING THE FRONT GUARD Carry out the procedure detailed in paragraph: 5.1.2. “Disassembling the rear guard”. OVERHEAD PRESS PRESS equipment: to remove the front guard it is necessary to remove only the Figure 5.1-6...
KINESIS STATION: Service & Maintenance manual - rev. 4.2 5.1.4. ISASSEMBLING THE CENTRAL GUARD Carry out the procedure detailed in paragraph: 5.1.2. “Disassembling the rear guard”. 1. Back off the 2 screws (a) using a 4mm hexagonal wrench. Figure 5.1-8 2.
KINESIS STATION: Service & Maintenance manual - rev. 4.2 5.1.5. ISASSEMBLING THE REAR FOOT Carry out the procedure detailed in paragraph: 5.1.2. “Disassembling the rear guard”. 1. Back off the screw (a) using a 8mm hexagonal wrench, locking down the counter- nut on the opposite side using a 17mm wrench.
KINESIS STATION: Service & Maintenance manual - rev. 4.2 5.1.6. ISASSEMBLING THE EIGHT STACK Carry out the procedure detailed at paragraph: 5.1.2. “Disassembling the rear guard”. 1. Loosen the screw (x) and the counter-nut (y) using two 17mm wrenches. 2. Rotate the lever (a) in the direction of the yellow arrow, to loosen the cable tension.
Page 38
KINESIS STATION: Service & Maintenance manual - rev. 4.2 5. Back off the screw (e) using a medium Phillips screwdriver. 6. Remove the guard (f). Figure 5.1-13 7. Back off the ring-nut (g) using a socket wrench, as indicated in the figure at the side.
Page 39
KINESIS STATION: Service & Maintenance manual - rev. 4.2 For each weight stack bar: 9. Take note of the “X” measure of weight stack stopper position. This dimension will be used to position the bars stopper again during the reassembly.
Page 40
KINESIS STATION: Service & Maintenance manual - rev. 4.2 13. Incline both the bars in the direction of yellow arrows, as indicated in the figure. 14. Pull out the first plate (n), in the direction of the orange arrow, as shown in the figure at the side.
KINESIS STATION: Service & Maintenance manual - rev. 4.2 5.1.7. ISASSEMBLING THE HANDLE AND THE CABLE On both ends of handle: 1. Lock down the cable-retainer using a wrench or a screwdriver, through the hole (a). 2. Back off the screw (b) using a 4mm hexagonal wrench.
KINESIS STATION: Service & Maintenance manual - rev. 4.2 5.1.8. ISASSEMBLING ARMS AND ROTATING PULLEY Carry out the procedure detailed at paragraph: 5.1.7. “Disassembling the handle and the cable”. 1. Using a Phillips screwdriver press on the unlocking tab through the hole (a).
Page 43
KINESIS STATION: Service & Maintenance manual - rev. 4.2 For each arm: 6. Back off the 2 screws (f) using a 6mm hexagonal wrench. 7. Remove the arm (g) slipping it off in the direction of the yellow arrow. To reassemble the components, carry out the above steps in reverse order.
KINESIS STATION: Service & Maintenance manual - rev. 4.2 5.1.9. ISASSEMBLING THE PULLEYS Carry out the procedure detailed at paragraph: 5.1.2. “Disassembling the rear guard”. 1. Back off the screw (a) using a 6mm hexagonal wrench, locking down the counter- nut on the opposite side using a 17mm wrench, as shown in the figure at the side.
KINESIS STATION: Service & Maintenance manual - rev. 4.2 5.2. PRESS 5.2.1. ISASSEMBLING THE SEAT 1. Back off the 4 screw (a) using a 4mm hexagonal wrench. 2. Remove the seat (b). To reassemble the seat carry out the above steps in reverse order.
Page 46
KINESIS STATION: Service & Maintenance manual - rev. 4.2 5.2.2. ISASSEMBLING THE BACK REST For each plug: 1. Using a flat Phillips screwdriver lift up the cover plug (a). Figure 5.2-2 2. Back off the screw (b) using the 8mm hexagonal wrench.
KINESIS STATION: Service & Maintenance manual - rev. 4.2 5.3. OVERHEAD PRESS - CORE 5.3.1. ISASSEMBLING THE ADJUSTABLE SEAT To remove the seat: 1. Back off the 4 screws (a) using a 4mm hexagonal wrench. 2. Remove the seat (b) and replace if it is necessary.
Page 48
KINESIS STATION: Service & Maintenance manual - rev. 4.2 3. Remove the guard (b) from the slot highlighted in the figure, in the direction of the yellow arrow. 4. Lightly force outward the guard and remove the pin (c) from its housing, releasing the spring.
Page 49
KINESIS STATION: Service & Maintenance manual - rev. 4.2 For each bearing: 8. Back off the screw (f) using a 4mm hexagonal wrench. Figure 5.3-5 9. Remove the seat group (g), slipping it off from the bottom, as shown in the figure at the side.
KINESIS STATION: Service & Maintenance manual - rev. 4.2 5.4. LOW PULL 5.4.1. ISASSEMBLING THE ARMS Figure 5.4-1 Figure 5.4-2 Carry out the procedure detailed at paragraph: 5.1.2. “Disassembling the rear guard”. 1. Back off the 2 screws (a) using a 6mm hexagonal wrench, locking down the counter-nut (b) on the opposite side using a 17mm wrench.
KINESIS STATION: Service & Maintenance manual - rev. 4.2 5.5. HIGH PULL 5.5.1. ISASSEMBLING THE KNEE UPHOLSTERY REST GROUP For each roller: 1. Back off the screw (a) using a 5mm hexagonal wrench. 2. Remove the cover plug (b). 3. Now it is possible to remove the roller (c).
KINESIS STATION: Service & Maintenance manual - rev. 4.2 5.5.2. ISASSEMBLING THE ROLLERS ADJUSTING SYSTEM Carry out the procedure detailed at paragraph: 5.5.1. “Disassembling the knee upholstery rest group”. 1. Back off the screw (a) using a medium Phillips screwdriver.
Page 53
KINESIS STATION: Service & Maintenance manual - rev. 4.2 Figure 5.5-7 7. Remove the spacer (h) and the pin (i). 8. Remove the group (j). 9. Remove the frame (k). During the reassembly, respect the position of its components, as detailed below.
Page 54
KINESIS STATION: Service & Maintenance manual - rev. 4.2 10. Detach the adhesive label (l). 11. Back off the 4 screws (m) using a 8mm hexagonal wrench. 12. Remove the plate (n). Figure 5.5-9 To remove the knob: Place the group on a work bench: 1.
KINESIS STATION: Service & Maintenance manual - rev. 4.2 5.5.3. ISASSEMBLING THE SEAT 1. Back off the screws (a) using a 8mm hexagonal wrench. 2. Remove the seat (b). To reassemble the components, carry out the above steps in reverse order.
KINESIS STATION: Service & Maintenance manual - rev. 4.2 5.6. CORE 5.6.1. ISASSEMBLING HOULDER REST To remove the Shoulder-rest Belt group: Carry out the procedure detailed at paragraph: 5.1.7. “Disassembling the handle and the cable”. 1. Remove the Shoulder-rest Belt group (a).
Page 57
KINESIS STATION: Service & Maintenance manual - rev. 4.2 For each belt: 4. Remove the 4 screws (c) using a 10mm wrench. 5. Remove the plate (d) and the belt (e). Figure 5.6-4 During the reassembling be sure to position the two plates (f), with the slots outward, as shown in the figure.
KINESIS STATION: Service & Maintenance manual - rev. 4.2 5.7. STEP 5.7.1. ISASSEMBLING THE MOBILE FOOTBOARD Raise the footboard completely up: 1. Back off the screws (a) using a 4mm hexagonal wrench. 2. Remove the stopper (b) and the guard (c).
KINESIS STATION: Service & Maintenance manual - rev. 4.2 5.7.2. ISASSEMBLING THE HANDLES AND ITS CABLE Carry out the procedure detailed at paragraph: 5.7.1. “Disassembling the mobile footboard”. 1. Back off the 2 screws (a) using a 4mm hexagonal wrench.
KINESIS STATION: Service & Maintenance manual - rev. 4.2 5.7.3. ISASSEMBLING THE HANDLE AND THE CABLE Carry out the procedure detailed at paragraph: 5.1.7. “Disassembling the handle and the cable” up to the step (4). Figure 5.7-7 1. Connect the new cable to the cable you have to replace, as shown at left.
KINESIS STATION: Service & Maintenance manual - rev. 4.2 5.7.4. ISASSEMBLING THE ROTATING PULLEY GROUP Carry out the procedure detailed at paragraph: 5.7.3. “Disassembling the handle and the cable”. 1. Press on the looking pin using a Phillip screwdriver (a).
KINESIS STATION: Service & Maintenance manual - rev. 4.2 5.7.5. ISASSEMBLING THE FOOTBOARD FRONT COLUMN Carry out the procedure detailed at paragraph: 5.1.2. “Disassembling the rear guard” and 5.1.5. “Disassembling the rear foot”. 1. Loosen the 2 screws (a) using a 8mm hexagonal wrench.
Page 63
KINESIS STATION: Service & Maintenance manual - rev. 4.2 3. Back off the 2 screws (b) using a 8mm wrench. 4. Remove the column and place it on the floor, taking care to protect the floor. Figure 5.7-15 Before to reassembly the column, take...
KINESIS STATION: Service & Maintenance manual - rev. 4.2 5.7.6. ISASSEMBLING THE FOOTBOARD COLUMN COMPONENTS 5.7.6.1. Disassembling the footboard group Carry out the procedure detailed at paragraph: 5.7.5. “Disassembling the footboard front column”. 1. Back off the 4 screws (a) using a 4mm hexagonal wrench.
Page 65
KINESIS STATION: Service & Maintenance manual - rev. 4.2 6. On both sides, back off the 8 screws (e) using a 5mm hexagonal wrench. 7. Remove the footboard (f) from the column and place it on the floor with careful.
Page 66
KINESIS STATION: Service & Maintenance manual - rev. 4.2 5.7.6.2. Disassembling the selection pin Carry out the procedure detailed at paragraph: 5.7.6.1 “Disassembling the footboard group”. Figure 5.7-21 To remove the pin: 1. Loosen the 2 grub screws (a) using a 4mm hexagonal wrench.
Page 67
KINESIS STATION: Service & Maintenance manual - rev. 4.2 3. Remove the cable (b), the spring (c) and the pin (d). To reassemble the rear guard, carry out the above steps in reverse order, considering the below notes: Figure 5.7-23...
Page 68
KINESIS STATION: Service & Maintenance manual - rev. 4.2 5.7.6.3. Disassembling the gas spring Carry out the procedure detailed at paragraph: 5.7.6.1 “Disassembling the footboard group”. 1. Protect the floor and the column using a soft sponge or cloth. Figure 5.7-26 2.
Page 69
KINESIS STATION: Service & Maintenance manual - rev. 4.2 5.7.6.4. Disassembling the guide bars system Carry out the procedure detailed at paragraph: 5.7.6.3 “Disassembling the gas spring”. On both side: 1. Loosen the screw (a) using a 4mm hexagonal wrench, using a wrench of the same size on the opposite side to block the rotation of the bar.
Page 70
KINESIS STATION: Service & Maintenance manual - rev. 4.2 4. Once carried out step (3) on both side of the guide bars system, remove the bars support from its two spiral pin using a lever. Be careful not to damage the paint of the frame, protecting it with a cloth.
KINESIS STATION: Service & Maintenance manual - rev. 4.2 6. WHAT IF … 6.1. THE WEIGHT STACK DOES NOT SLIDE SMOOTHLY This problem is due to insufficient lubrication of the bars or grime build-up from a mixture of dust and oil. Clean and lubricate as illustrated below:...
KINESIS STATION: Service & Maintenance manual - rev. 4.2 6.2. THE WEIGHT STACK CABLE IS NOT IN TENSIONED This problem is due to lengthening of the weight stack cable. Therefore, to solve the problem you must use the cable tension adjustment system.
KINESIS STATION: Service & Maintenance manual - rev. 4.2 6.3. THE MACHINE IS NOT FLAT This problem may be due to the positioning of the machines on a not flat surface To level the machine, you may adjust the height of the levelling foot as illustrated below: Figure 6.3-1...
KINESIS STATION: Service & Maintenance manual - rev. 4.2 6.4. ADJUSTING THE FOOTBOARD 6.4.1. DJUSTING THE FOOTBOARD SLIDING Simultaneously press both the yellow handles and check the footboard smoothly and easily moves. Check that the pin select all the holes in the adjusting plate.
KINESIS STATION: Service & Maintenance manual - rev. 4.2 6.4.2. DJUSTING THE FOOTBOARD SLIDING Figure 6.4-3 Figure 6.4-4 2. Press slightly on the footboard (b) until the 1. Press the handles (a). release of the pin. Figure 6.4-5 Figure 6.4-6...
KINESIS STATION: Service & Maintenance manual - rev. 4.2 6.4.3. DJUST THE FOOTBOARD FEET The following procedure allow to adjust the height of the footboard feet so that the footboard is flat on the floor. Figura 6.4-7 1. Loosen the counter-nut (a) and screw, or unscrew the foot (b) until the footboard is laying horizontal on the floor.
KINESIS STATION: Service & Maintenance manual - rev. 4.2 7.2. ROUTING OF THE CABLES The following pages illustrate the routing of the weight stack cables through the pulleys for each machine, for use as reference when replacing the machine cables.
KINESIS STATION: Service & Maintenance manual - rev. 4.2 8. SCHEDULED MAINTENANCE To keep the machine in perfect working order and forestall possible problems, it is necessary to carry out the planned maintenance operations described below. These operations are essentially grouped according to the type of action and...
Page 88
KINESIS STATION: Service & Maintenance manual - rev. 4.2 Page intentionally left blank. Page 8.2...
KINESIS STATION: Service & Maintenance manual - rev. 4.2 9. TOOLS TO USE The following tools are necessary to carry out all disassembly, adjustment and maintenance operations on the machines: • Small Flat Screwdriver; • Medium Philips screwdriver; • 13mm wrench;...
Page 90
KINESIS STATION: Service & Maintenance manual - rev. 4.2 Page intentionally left blank. Page 9.2...
Page 92
TECHNOGYM S.p.A. Via G. Perticari, 20 47035 Gambettola (FC) ITALIA Tel.: +39-0547-650638 Fax: +39-0547-650150 e-mail: service@technogym.com 0SM00707AA-UK...
Need help?
Do you have a question about the KINESIS STATION and is the answer not in the manual?
Questions and answers
How do yoy adjust the seat? it appears to be locked in place.