SICK FLOWSIC500 Operating Instructions Manual
  1. Manuals
  2. Brands
  3. SICK Manuals
  4. Measuring Instruments
  5. FLOWSIC500
  6. Operating instructions manual

SICK FLOWSIC500 Operating Instructions Manual

Ultrasonic gas flow meter with optional volume conversion
Hide thumbs Also See for FLOWSIC500:
Table of Contents

Advertisement

Quick Links

Download this manual See also: Operating Instructions Manual
Title Page
FLOWSIC500
Ultrasonic Gas Flow Meter with
Optional Volume Conversion
Installation
Operation
Maintenance
O P E R A T I N G I N S T R U C T I O N S

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the FLOWSIC500 and is the answer not in the manual?

Questions and answers

Related Manuals for SICK FLOWSIC500

Summary of Contents for SICK FLOWSIC500

  • Page 1 Title Page O P E R A T I N G I N S T R U C T I O N S FLOWSIC500 Ultrasonic Gas Flow Meter with Optional Volume Conversion Installation Operation Maintenance...
  • Page 2 Subject to change without notice. pression factor © SICK AG. All rights reserved. Volume conversion as function of the temperature and a fixed pressure value and with consideration of the compression factor FLOWSIC500 · Operating Instructions · 8015391 V 2.1 · © SICK AG...
  • Page 3 Risk or hazardous situation which could result in severe personal injury or death. CAUTION Hazard or unsafe practice which could result in personal injury or property damage. NOTICE Hazards which could result in property damage FLOWSIC500 · Operating Instructions · 8015391 V 2.1 · © SICK AG...

  • Page 4: Table Of Contents

    Fitting the FLOWSIC500 in the pipeline ........
  • Page 5 FLOWSIC500 menu ........
  • Page 6 Installation examples ............98 Connection diagrams for operation of the FLOWSIC500 in accordance with CSA . 101 Connection diagrams for operation of the FLOWSIC500 in accordance with ATEX/IECEx .

  • Page 7: Important Information

    Important Information FLOWSIC500 Important Information Main hazards About this document Intended use Responsibility of user FLOWSIC500 · Operating Instructions · 8015391 V 2.1 · © SICK AG...

  • Page 8: Main Hazards

    1. 3 Purpose of the device 1.3.1 The FLOWSIC500 serves for measuring the gas volume, volume flow rate and gas velocity of natural gas in pipelines. The FLOWSIC500 with optional volume conversion serves for measuring the gas volume and converting the gas volume measured to base conditions as well as registering data on meter readings, maximums and other data.

  • Page 9: Product Identification

    ● Example for metrology type plate → p. 94, §9.2.1.1. ● Example for electronics type plate → p. 95, §9.2.1.2 ● Example for meter body type plate → p. 95, §9.2.2. FLOWSIC500 · Operating Instructions · 8015391 V 2.1 · © SICK AG...

  • Page 10: Operation In Potentially Explosive Atmospheres

    Refer to the type plate for the configuration of your FLOWSIC500. ▸ Check the FLOWSIC500 is suitably equipped for your application (e.g., gas conditions). WARNING: Hazard through material fatigue The FLOWSIC500 has been designed for use under mainly static loads.

  • Page 11: Responsibility Of User

    The manufacturer bears no responsibility for any other use. ▸ Do not carry out any work or repairs on the FLOWSIC500 not described in this manual. ▸ Do not remove, add or change any components in or on the FLOWSIC500 unless such changes are officially allowed and specified by the manufacturer.

  • Page 12: Additional Documentation/Information

    ● Printout of the Data Book ● Product CD with: – Operating Instructions – Operating program FLOWgate500 – FLOWgate500 Software Manual – Key code – Instructions for Kamstrup test valve BDA04 FLOWSIC500 · Operating Instructions · 8015391 V2.1 · © SICK AG...

  • Page 13: Product Description

    Product Description FLOWSIC500 Product Description Operating principle Device components Meter sizes Power supply Interfaces Device option: Volume conversion Totalizers Logbooks and Archives Parameter protection Sealing FLOWSIC500 · Operating Instructions · 8015391 V 2.1 · © SICK AG...

  • Page 14: Operating Principle

    The FLOWSIC500 calculates the volume flow rate internally from the gas velocity and the pipeline diameter. –...

  • Page 15: Device Components

    Meter body Meter body 2.2.1 A meter body serves to install the FLOWSIC500 in the pipeline. The meter body is available in various flange standards and fitting lengths to connect the meter cartridge to the system pipeline. Depending on the version, the meter body is designed for assembly on line flanges PN16 in accordance with DIN EN1092-1, CL150 in accordance with ASME B16.5, or 1.6MPa in...

  • Page 16: Meter Cartridge

    ● Self-sufficient power configuration: 2 internal longlife battery packs (typical service life: At least 5 years). The second battery pack is activated automatically when the first pack is empty and a message displayed (→ p. 56, §5.2). FLOWSIC500 · Operating Instructions · 8015391 V2.1 · © SICK AG...

  • Page 17: Interfaces

    ● Details on standard interface configurations available → p. 38, §3.4.6. Pulse and status outputs 2.5.1 FLOWSIC500 has 4 digital switching outputs. Digital switching output DO_0 is designed electrically isolated according to EN 60947-5-6. Pulses (NAMUR) or a status can be output via this digital switching output.

  • Page 18: Device Option: Volume Conversion

    The FLOWSIC500 checks the permissible entry limits of the parameters for the selected calculation method. If one of the entry values is outside the limit values, the FLOWSIC500 switches to malfunction state and uses the fixed value of the compressibility factor for calculation of the basis volume.

  • Page 19: Integrated Pressure And Temperature Transmitters

    2 Kamstrup test valve BDA04 3 Temperature transmitter A three-way test valve (→ Fig. 5) that is fitted next to the FLOWSIC500 is used for gas temperatures to -40°C. FLOWSIC500 · Operating Instructions · 8015391 V 2.1 · © SICK AG...

  • Page 20: Totalizers

    Authorized users (user level "Authorized user") can reset the error volume counters → p. 70, §5.2.10. Reverse flow 2.7.2 The FLOWSIC500 is designed as unidirectional type and has a configurable zero-flow cutoff which is factory set to a value of 1 m (35 ft ) as default.

  • Page 21: Logbooks And Archives

    All events with timestamp, user logged on and totalizer reading, max. number of entries: 1000 When the Event logbook is 90% full, the FLOWSIC500 changes to device status "Warning", warning W-2001 is shown on the display. When the Event logbook is full, the FLOWSIC500 changes to device status "Malfunction", error E-3001 is shown on the display (→...

  • Page 22: Parameter Protection

    V (for gas flow meters) or Vb (for gas flow meters with device option volume conversion) and the logged on user. The Metrology logbook can have a maximum of 100 entries. The FLOWSIC500 switches to status "Warning" when the Metrology logbook is full.
  • Page 23 Unit for temperature values, used for entry and display Gas hour Billing hour for the day archive Gas day Billing day for month archive Measuring period Period for billing archive FLOWSIC500 · Operating Instructions · 8015391 V 2.1 · © SICK AG...

  • Page 24: Sealing

    Sealing 2. 1 0 The FLOWSIC500 is secured at the factory with a seal on the cover. Meter cartridge and meter body are secured for delivery on the joint circumference with an adhesive label glued with approximately equal spread on meter cartridge and meter body.
  • Page 25 Fig. 9 Seal on the temperature transmitter (example) 1 Temperature transmitter 2 Locknut 3 Wire seal FLOWSIC500 · Operating Instructions · 8015391 V 2.1 · © SICK AG...
  • Page 26 Seal on the pressure transmitter (example) 1 Pressure transmitter 2 Kamstrup test valve BDA04 3 Wire seal 4 Wire loop NOTICE: Make sure that the wire loop is placed tight around the pressure transmitter. FLOWSIC500 · Operating Instructions · 8015391 V2.1 · © SICK AG...

  • Page 27: Installation

    Installation FLOWSIC500 Installation Hazards during installation General information Mechanical installation Electrical installation External pressure and temperature transmitters installation FLOWSIC500 · Operating Instructions · 8015391 V 2.1 · © SICK AG...

  • Page 28: Hazards During Installation

    Inspect for transport damage when unpacking the device. ▸ Document any damage found and report this to the manufacturer. NOTICE: Do not put the FLOWSIC500 into operation if you notice any damage! ▸ Check the scope of delivery for completeness. The standard scope of delivery comprises: ●...

  • Page 29: Transport

    DIN EN 1591-4. The FLOWSIC500 normally does not need straight inlet and outlet sections and can be fit- ted directly after bends in the pipe.
  • Page 30 2"/ Cl150 3"/ Cl150 novapress® FLEXIBLE/815 4"/ Cl150 6"/ Cl150 [1] Da = outer diameter, Di = inner diameter, S = thickness, → Fig. 11 Fig. 11 Dimensions of gaskets FLOWSIC500 · Operating Instructions · 8015391 V2.1 · © SICK AG...

  • Page 31: Fitting The Flowsic500 In The Pipeline

    3.3.3 NOTICE: The lifting lug is designed for transporting the measuring device only. Do not lift or transport the FLOWSIC500 with additional loads using this lug. ▸ The FLOWSIC500 must not swing or tilt on the hoisting equipment during transport.
  • Page 32 Installation in pipeline 1 Select suitable bolts. Recommended bolts → Table 7. 2 Use the hoisting equipment to position the FLOWSIC500 in the desired location in the pipeline. Lay the pipelines without tension to the device to be installed! 3 Insert and align the gaskets.

  • Page 33: Electrical Installation

    The documentation for zone categorization in accordance with IEC60079-10 must be available ▸ The FLOWSIC500 must have been checked for suitability for the actual installation loca- tion and the Ex marking on the device must match the requirements. ▸ After installation and before initial start-up, the complete equipment and the system must be inspected in compliance with IEC 60079-17.
  • Page 34 – Air with normal oxygen content, normally 21 percent by volume The ambient temperature must be within the range specified on the type plate. The meter cartridge becomes part of the pipeline as soon as the FLOWSIC500 is installed in the pipeline.

  • Page 35: Criteria For Electrical Connection

    Opening and closing the electronics cover 3.4.3 The Ex i terminal compartment of the FLOWSIC500 can be accessed after the electronics cover has been opened. The cover may also be opened in the hazardous area when under voltage. However, safe separation between the various intrinsically safe power circuits must not be breached.

  • Page 36: Rotating The Control Unit

    4 display screws 3 Rotate the display in the desired direction. 4 Tighten the display screws evenly. Tightening torque: 1.0 Nm (9 lbf in) 5 Close the electronics cover again. FLOWSIC500 · Operating Instructions · 8015391 V2.1 · © SICK AG...

  • Page 37: Electrical Connections

    Installation Electrical connections 3.4.5 The FLOWSIC500 interfaces are accessible from the outside via external plug-in connec- tors. Fig. 16 Connections 1 Plug-in connector 1 (B-coded): External power supply and signal output 2 Plug-in connector 2 (A-coded): Signal output 3 Ground screw 4 Connections for pressure/temperature transmitters (optional) Fig.

  • Page 38: Pin Assignment Of Plug-In Connectors

    Electrically isolated, optically isolated = 20 V Rated input voltage 8.2 V = 1.1 W = 3.4 mA Digital output DO_0- (GND) = 0.7 mA Not used Not used FLOWSIC500 · Operating Instructions · 8015391 V2.1 · © SICK AG...

  • Page 39: Cable Specifications

    Internal terminal assignment→ p. 97, §9.4 Cable specifications 3.4.7 When the plugs available from SICK are used, a shielded control cable with 4x0.25 mm cross-section, with PVC insulation and approx. 5 mm outer diameter is required. WARNING: Requirements on cables and installation ▸...

  • Page 40: Operation With External Power Supply

    2 Connect the back-up battery (Part No. 2065928) to connection BAT2 in the terminal compartment (→ Fig. 20). 3 Close the electronics cover again. Fig. 20 Connected back-up batteries FLOWSIC500 · Operating Instructions · 8015391 V2.1 · © SICK AG...

  • Page 41: Operation With Batteries

    2 Insert the battery packs as shown and connect to connections BAT1 and BAT2 in the terminal compartment. The FLOWSIC500 is initialized. Fig. 21 Connected battery packs 3 Close the electronics cover again. 4 Set the date and time (→ p. 52, §4.1). FLOWSIC500 · Operating Instructions · 8015391 V 2.1 · © SICK AG...

  • Page 42: Defining The Reference Potential Of The Digital Switching Outputs

    NOTICE: For calibrated devices: Remove the verification seals only when a calibration inspector is present, because the FLOWSIC500 must be sealed after comple- tion of the installation (→ p. 40, §3.4.8) When the verification seals are damaged, the calibration validity of the mea- surement becomes void.

  • Page 43: Installing The External Pressure And Temperature Transmitters

    Installation Installing the external pressure and temperature transmitters 3 . 5 The meter body of FLOWSIC500 has measuring ports for pressure and temperature. NOTICE: The pressure measuring port to be used for measurement is marked “P ”. On meters with flow direction “left-right” (→), the marked pressure measuring port is on the rear of the meter body, on meters with flow direction “right-left”...
  • Page 44 3 Push the plug-in connector cover over the plugs and fasten with both capstan screws. Fig. 27 Fastening the plug-in connector cover 1 Capstan screw 2 Plug-in connector cover FLOWSIC500 · Operating Instructions · 8015391 V2.1 · © SICK AG...

  • Page 45: Installing The Pressure Transmitter

    It is recommended to connect the pressure transmitter with the three-way test valve or with the FLOWSIC500 so that there is a downward slope from the pres- sure transmitter to the connection point and from the three-way test valve to the FLOWSIC500.
  • Page 46 Installation Table 12 Kamstrup test valve BDA04 positions Measuring Pressure transmitter position FLOWSIC500 Test pressure Test position Pressure transmitter FLOWSIC500 FLOWSIC500 · Operating Instructions · 8015391 V2.1 · © SICK AG...
  • Page 47 Here, a conventional three-way test valve is used. Install the three-way test valve with pressure transmitter fitted at a suitable location next to the FLOWSIC500. A pressure line serves to connect the pressure measuring connection of the FLOWSIC500 to the three-way test valve.
  • Page 48 Here, the pressure transmitter is connected directly to the FLOWSIC500. 1 Remove the dummy plug on the pressure measuring port marked “P ”. 2 Fit the pressure transmitter. Fig. 30 Installation without three-way test valve 1 Pressure transmitter FLOWSIC500 · Operating Instructions · 8015391 V2.1 · © SICK AG...

  • Page 49: Installing The Temperature Transmitter

    1 Insert the temperature transmitter into the immersion sleeve to the stop. 2 Tighten the locknut. 3 Have the wire seal attached by a calibration inspector (→ Fig. 4). Fig. 31 Installing the temperature transmitter 1 Temperature transmitter FLOWSIC500 · Operating Instructions · 8015391 V 2.1 · © SICK AG...
  • Page 50 Installation FLOWSIC500 · Operating Instructions · 8015391 V2.1 · © SICK AG...

  • Page 51: Start-Up

    Start-up FLOWSIC500 Start-up Sequence of start-up Setting the date and time Configuring volume conversion (device option) Checking the device status FLOWSIC500 · Operating Instructions · 8015391 V 2.1 · © SICK AG...

  • Page 52: Sequence Of Start-Up

    Setting the date and time 4. 2 Date and time must be set after the power supply has been connected. The FLOWSIC500 displays error E-3007 ("Time" invalid) until the time has been set. Detailed information on operating using the display and on menu navigation →...

  • Page 53: Configuring Volume Conversion (Device Option)

    1 Log on as "Authorized user" (→ p. 69, §5.2.6). 2 Start the configuration mode → p. 69. 3 In the FLOWSIC500 menu, switch to submenu "Pressure parameters" or "Temperature parameters" 4 Select the view "p Fixed value" or "T Fixed value".

  • Page 54: Configuring The Gas Composition

    3 If warnings or malfunctions exist, change to view "Current events" on the main display: – Clear existing malfunctions (→ p. 74, §6.2, “Status messages”). – Contact SICK Customer Service for any malfunctions you cannot clear yourself (→ p. 74, §6.1, “Contacting Customer Service”).

  • Page 55: Operation

    Operation FLOWSIC500 Operation Control unit Operating using the display Operating using the optical data interface FLOWgate500 operating software Parameter protection FLOWSIC500 · Operating Instructions · 8015391 V 2.1 · © SICK AG...

  • Page 56: Control Unit

    Increments or decrements a parame- Toggles between single menu entries ter by 1, toggles between several selec- on one level  tion options. ENTER Calls a submenu, starts edit mode. Confirms an input. FLOWSIC500 · Operating Instructions · 8015391 V2.1 · © SICK AG...

  • Page 57: Display In The Symbol Bar

    ● The last segment of the battery symbol starts to blink when the battery fill level drops below 10%. ● When the battery is completely empty, the empty battery symbol blinks and the FLOWSIC500 has switched to the second battery. FLOWSIC500 · Operating Instructions · 8015391 V 2.1 · © SICK AG...

  • Page 58: Main Screen (Without Device Option Volume Conversion)

    Use the arrow buttons to toggle through the stored events. Last reset of event summary Last Event Reset 20.08.2012 10:30:52  Pressing ENTER opens the action "Reset Event Summary”. → "Resetting the event summary" (p. 70). FLOWSIC500 · Operating Instructions · 8015391 V2.1 · © SICK AG...
  • Page 59 Main display: Event Summary ○ ○ ○ ○ List of stored events ○ ○ ○ ○ Main display: Last Event Reset ○ ○ ● ● → p. 70, §5.2.11 FLOWSIC500 · Operating Instructions · 8015391 V 2.1 · © SICK AG...

  • Page 60: Main Display (With Device Option Volume Conversion)

    Q = Volume flow at measurement conditions Qb = Volume flow at base conditions 0.000 m3/h 0.000 m3/h SOS = Sound velocity currently measured VOG = Gas velocity currently measured 430.00 m/s 0.000 m/s FLOWSIC500 · Operating Instructions · 8015391 V2.1 · © SICK AG...
  • Page 61 Use the arrow buttons to toggle through the stored events. Last reset of event summary Last Event Reset 20.08.2012 10:30:52  Pressing ENTER opens the action "Reset Event Summary”. → "Resetting the event summary" (p. 70). FLOWSIC500 · Operating Instructions · 8015391 V 2.1 · © SICK AG...
  • Page 62 ○ ● ● Heating value unit ○ ○ ● ● FLOWSIC500 menu: Pressure parameters ○ ○ ○ ○ → p. 67, §5.2.5.6 p Sensor type ○ ○ ○ ○ FLOWSIC500 · Operating Instructions · 8015391 V2.1 · © SICK AG...
  • Page 63 Main display: Event Summary ○ ○ ○ ○ List of stored events ○ ○ ○ ○ Main display: Last Event Reset ○ ○ ● ● → p. 70, §5.2.11 FLOWSIC500 · Operating Instructions · 8015391 V 2.1 · © SICK AG...

  • Page 64: Flowsic500 Menu

    Min. oper. pressure Minimum operating overpressure Max. oper. pressure Maximum operating overpressure Meter factor Pulse valency, relation between frequency and flow [Imp/m Frequency at Qr Frequency for overload flow Qr=1.2 Qmax FLOWSIC500 · Operating Instructions · 8015391 V2.1 · © SICK AG...

  • Page 65: System Settings

    Temperature (measure- ment) Temperature (base) Velocity of Gas Speed of Sound K-factor (fixed) Conversion factor Z (measurement) Z (base) LCD test Display test → "Testing the display" (p. 71) FLOWSIC500 · Operating Instructions · 8015391 V 2.1 · © SICK AG...
  • Page 66 Select from: 3 s, 10 s, 20 s, 30 s, 60 s K-factor (fixed) Entry of K factor for method "Fixed value" when the calculation of the K- factor is incorrect. FLOWSIC500 · Operating Instructions · 8015391 V2.1 · © SICK AG...
  • Page 67 Upper alarm limit for temperature transmitter T Default value Fixed value for measurement temperature [unit acc. to display] The entry value is used as fixed value for malfunctions of temperature measurement. FLOWSIC500 · Operating Instructions · 8015391 V 2.1 · © SICK AG...
  • Page 68 Measuring range: 1 ... 28 Default: 1 Measuring period Defines the period for the billing archive Select from: 3 min, 5 min,15 min, 30 min, 60 min Default: 60 min FLOWSIC500 · Operating Instructions · 8015391 V2.1 · © SICK AG...

  • Page 69: Changing The User Level

    5 Confirm with ENTER. The display texts are now shown in the selected language. Changing the device mode 5.2.8 On the FLOWSIC500, the device modes Configuration and Calibration can be activated independently from each other. Starting and terminating configuration mode 5.2.8.1 Start configuration mode 1 Switch to the "Device mode”...

  • Page 70: Changing Parameters

    In calibration mode, message "CALIBRATION MODE" blinks on the main display with the meter factor now effective for the calibration (set at the factory). The FLOWSIC500 outputs test pulses with a maximum possible frequency of 2 kHz at 120% Q max.on digital switching output DO_1 (→ S. 34, § 3.4.6.1).

  • Page 71: Confirming Battery Replacement

    2 Call up "LCD Test”. 3 Press ENTER to start the display test. All display segments on the display are activated and deactivated three times. Defective display segments can thus be detected. FLOWSIC500 · Operating Instructions · 8015391 V 2.1 · © SICK AG...

  • Page 72: Operating Using The Optical Data Interface

    A data connection can be established with the device using the optical data interface and the infrared/USB adapter HIE-04 (Part No. 6050502). This interface serves to configure the FLOWSIC500. The infrared adapter has a USB 2.0 interface. This interface provides the connection to the PC and transfers the FLOWSIC500 data.

  • Page 73: Clearing Malfunctions

    Clearing Malfunctions FLOWSIC500 Clearing Malfunctions Contacting Customer Service Status messages Additional messages in the Event logbook FLOWSIC500 · Operating Instructions · 8015391 V 2.1 · © SICK AG...

  • Page 74: Contacting Customer Service

    The warning limits can be set using the operating software FLOWgate500. W-2010 W-2009 = flow rate below warning limit, W-2010 = flow rate above warning limit. W-2016 Battery 1 failure. → p. 82, §7.3.2 “Changing the battery packs” FLOWSIC500 · Operating Instructions · 8015391 V2.1 · © SICK AG...
  • Page 75 → p. 82, §7.3.2 “Changing the battery packs” W-2018 External power supply failure. Check the connection and function of the external power supply. → p. 40, §3.4.8 “Operation with external power supply”. FLOWSIC500 · Operating Instructions · 8015391 V 2.1 · © SICK AG...
  • Page 76 E-3021 = Gas pressure is below the alarm limit E-3022 = Gas pressure is above the alarm limit E-3021 Check the set alarm limit values. E-3022 → p. 67, §5.2.5.7 "Temperature parameters" FLOWSIC500 · Operating Instructions · 8015391 V2.1 · © SICK AG...

  • Page 77: Additional Messages In The Event Logbook

    Additional messages in the Event logbook 6 . 3 The FLOWSIC500 saves all status messages (→ p. 74, §6.2) as well as further supplemen- tary messages concerning events and status changes in the Event logbook. Each message code is supplemented with a (+) or (-) to identify an incoming message = (+) or an outgoing message = (-).
  • Page 78 Clearing Malfunctions FLOWSIC500 · Operating Instructions · 8015391 V2.1 · © SICK AG...

  • Page 79: Maintenance

    Information on handling lithium batteries Maintenance when using external power supply Maintenance when using battery power supply Function check of a pressure or temperature transmitter Exchanging an external pressure or temperature transmitter FLOWSIC500 · Operating Instructions · 8015391 V 2.1 · © SICK AG...

  • Page 80: Information On Handling Lithium Batteries

    – or tape the battery terminals. ▸ Store cool (under 21 °C (70 °F)), dry and without major temperature fluctuations. ▸ Protect against permanent sunlight. ▸ Do not store near the heating. FLOWSIC500 · Operating Instructions · 8015391 V2.1 · © SICK AG...

  • Page 81: Disposal Information

    5 Insert a new backup battery and connect the battery to connection BAT2. 6 Close the electronics cover (→ p. 35, §3.4.3) 7 Confirm battery replacement on the display (→ p. 71, §5.2.12). FLOWSIC500 · Operating Instructions · 8015391 V 2.1 · © SICK AG...

  • Page 82: Maintenance When Using Battery Power Supply

    Only loosen one connection at a time to ensure continuous voltage supply! If both battery packs are to be exchanged at the same time, first replace the empty battery pack and then the still used battery pack. FLOWSIC500 · Operating Instructions · 8015391 V2.1 · © SICK AG...

  • Page 83: Function Check Of A Pressure Or Temperature Transmitter

    4 Remove the battery pack and replace by the new one. 5 Reconnect the electrical system. The FLOWSIC500 now continues to use the second battery pack and then switches back to the new battery pack. 6 Close the electronics cover (→ p. 35, §3.4.3) 7 Confirm battery replacement on the display (→...

  • Page 84: Exchanging An External Pressure Or Temperature Transmitter

    7 Install a new pressure transmitter on the pressure measuring port marked “P ” → p. 45, §3.5.2. 8 Enter the serial number of the new transmitter in the FLOWSIC500 with the operating software FLOWgate500. 9 Check the function by comparing the operating point or checking the display value (remove adapter on test connection) against a reference measurement.

  • Page 85: Accessories And Spare Parts

    Accessories and Spare Parts FLOWSIC500 Accessories and Spare Parts Accessories Spare parts FLOWSIC500 · Operating Instructions · 8015391 V 2.1 · © SICK AG...

  • Page 86: Accessories

    2.25 m; ATEX II 2G Ex mb IIC T4; operating temperature -25 °C ... +60 °C; degree of protection IP30 Screw-in protective tube set, G1/2 082 -40°C 2068735 Tamper-proof protection of connectors 2067397 FLOWSIC500 · Operating Instructions · 8015391 V2.1 · © SICK AG...

  • Page 87: Volume Conversion (Device Option) Accessories

    Sealing plug G1/4" 2067400 Pipe screw fitting for pipe diameter 6 mm 2071771 Pipe screw fitting for pipe diameter 1/4" 2069071 Adapter from G1/4" to NPT 1/4" 2072456 FLOWSIC500 · Operating Instructions · 8015391 V 2.1 · © SICK AG...
  • Page 88 Accessories and Spare Parts FLOWSIC500 · Operating Instructions · 8015391 V2.1 · © SICK AG...

  • Page 89: Annex

    Annex FLOWSIC500 Annex Conformities and Technical Data Dimensional drawings Type plates Internal terminal assignment Installation examples FLOWSIC500 · Operating Instructions · 8015391 V 2.1 · © SICK AG...

  • Page 90: Conformities And Technical Data

    Annex Conformities and Technical Data 9. 1 CE certificate 9.1.1 The FLOWSIC500 has been developed, manufactured and tested in accordance with the following EU Directives: ● Pressure Equipment Directive 97/23/EC ● Directive 94/9/EC (ATEX) ● EMC Directive 2004/108/EC ● Measuring Instruments Directive 2004/22/EC Conformity with the above Directives has been determined and the CE label attached to the device.

  • Page 91: Technical Data

    Horizontal or vertical installation with 0 D straight inlet/outlet piping Electrical connection Voltage Intrinsically safe supply: 4.5 ... 16 V DC Including 3-months backup battery Power input ≤ 100 mW FLOWSIC500 · Operating Instructions · 8015391 V 2.1 · © SICK AG...
  • Page 92 4.0 ... 20.0 bar (a) 0 ... 20 bar (g) Temperature transmitter (only for device option volume conversion) Measuring ranges -25 ... +60 ° C -40 ... +70 ° C (optional) FLOWSIC500 · Operating Instructions · 8015391 V2.1 · © SICK AG...

  • Page 93: Flow Rates

    150 % Q 8,475 DN80 / 3" 14,125 150 % Q 21,187.5 DN100 / 4" 22,955 150 % Q 34,432.5 DN150 / 6" 1000 35,314 120 % Q 1200 42,376.8 FLOWSIC500 · Operating Instructions · 8015391 V 2.1 · © SICK AG...

  • Page 94: Type Plates

    Volume Conversion Device TEC: DE-13-MI002-PTB007 0.5% EN12405-1 at reference conditions more info: press key 4073416 4073416 Volume Conversion Device TEC: DE-13-MI002-PTB007 0.5% EN12405-1 at reference conditions more info: press key FLOWSIC500 · Operating Instructions · 8015391 V2.1 · © SICK AG...

  • Page 95: Meter Body Type Plate (Example)

    Pressure Datamatrix-Code Datamatrix-Code Format: MMMMMMMSSSSSSSS format: MMMMMMMSSSSSSSS Einheit zur Nennlänge Unit of nominal length Einheit zur Temperatur Unit of temperature Unit of pressure Einheit zum Druck & & FLOWSIC500 · Operating Instructions · 8015391 V 2.1 · © SICK AG...

  • Page 96: Dimensional Drawings

    (77.1) [1] All dimensions in mm (inch), weights in kg (lb) [2] C = fitting length, two fitting lengths are available for meter sizes DN50 (2") to DN100 (4"). FLOWSIC500 · Operating Instructions · 8015391 V2.1 · © SICK AG...

  • Page 97: Internal Terminal Assignment

    HIGH HIGH SIDE SIDE SIDE BAT1 BAT2 SIDE SIDE SIDE RS485 2..16V 2..16V 2..16V 5..12V 4..16V n.c. 1.5 mm R :100 R :100 R :100 NAMUR (AWG 16) FLOWSIC500 · Operating Instructions · 8015391 V 2.1 · © SICK AG...

  • Page 98: Installation Examples

    2 - DO 2 (passive) See Operating Instructions for further details! 3 - DO 1 (passive) 3 - DO 3 (passive) 4 + DO 1 (passive) 4 + DO 3 (passive) FLOWSIC500 · Operating Instructions · 8015391 V2.1 · © SICK AG...
  • Page 99 Annex Fig. 44 Operation with safety barrier and external power supply FLOWSIC500 with HF output powered with safety barrier and external power supply, connected to electronic volume corrector Hazardous area Safe area L N PE FLOWSIC 500 intrinsically safe [Ex ia]...
  • Page 100 2 + data (RS485 A) For enviroments with relevant eletromagnetic disturbance 3 - DO 1 (passive) and long cables, shielded cables are recommend. 4 + DO 1 (passive) FLOWSIC500 · Operating Instructions · 8015391 V 2.1 · © SICK AG...

  • Page 101: Connection Diagrams For Operation Of The Flowsic500 In Accordance With Csa

    Annex Connection diagrams for operation of the FLOWSIC500 in accordance with 9. 6 Fig. 46 Control diagram 9185616 (page 1) FLOWSIC500 · Operating Instructions · 8015391 V 2.1 · © SICK AG...
  • Page 102 Annex Fig. 47 Control diagram 9185616 (page 2) FLOWSIC500 · Operating Instructions · 8015391 V 2.1 · © SICK AG...
  • Page 103 Annex Fig. 48 Control diagram 9185616 (page 3) FLOWSIC500 · Operating Instructions · 8015391 V 2.1 · © SICK AG...
  • Page 104 Annex Fig. 49 Control diagram 9185616 (page 4) FLOWSIC500 · Operating Instructions · 8015391 V 2.1 · © SICK AG...
  • Page 105 Annex Fig. 50 Control diagram 9185616 (page 5) FLOWSIC500 · Operating Instructions · 8015391 V 2.1 · © SICK AG...
  • Page 106 Annex Fig. 51 Control diagram 9185616 (page 6) FLOWSIC500 · Operating Instructions · 8015391 V 2.1 · © SICK AG...

  • Page 107: Atex/Iecex

    Annex Connection diagrams for operation of the FLOWSIC500 in accordance with 9. 7 ATEX/IECEx Fig. 52 Control diagram 9185617 (page 1) FLOWSIC500 · Operating Instructions · 8015391 V 2.1 · © SICK AG...
  • Page 108 Annex Fig. 53 Control diagram 9185617 (page 2) FLOWSIC500 · Operating Instructions · 8015391 V 2.1 · © SICK AG...
  • Page 109 Annex Fig. 54 Control diagram 9185617 (page 3) FLOWSIC500 · Operating Instructions · 8015391 V 2.1 · © SICK AG...
  • Page 110 Annex Fig. 55 Control diagram 9185617 (page 4) FLOWSIC500 · Operating Instructions · 8015391 V 2.1 · © SICK AG...
  • Page 111 Annex Fig. 56 Control diagram 9185617 (page 5) FLOWSIC500 · Operating Instructions · 8015391 V 2.1 · © SICK AG...
  • Page 112 Product name ....... 9 FLOWSIC500 · Operating Instructions · 8015391 V 2.1 · © SICK AG...
  • Page 113 I nd e x FLOWSIC500 · Operating Instructions · 8015391 V 2.1 · © SICK AG...
  • Page 114 E-Mail support@sick.jp 1 (800) 325-7425 – tollfree Magyarország E-Mail info@sickusa.com Phone +36 1 371 2680 E-Mail office@sick.hu Nederland Phone +31 (0)30 229 25 44 More representatives and agencies E-Mail info@sick.nl at www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...

Table of Contents