SICK FLOWSIC500 Operating Instructions Manual
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SICK FLOWSIC500 Operating Instructions Manual

Ultrasonic gas flow meter with optional volume conversion
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Title Page
FLOWSIC500
Ultrasonic Gas Flow Meter with
Optional Volume Conversion
Installation
Operation
Maintenance
O P E R A T I N G I N S T R U C T I O N S

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Summary of Contents for SICK FLOWSIC500

  • Page 1 Title Page O P E R A T I N G I N S T R U C T I O N S FLOWSIC500 Ultrasonic Gas Flow Meter with Optional Volume Conversion Installation Operation Maintenance...
  • Page 2 Volume conversion as function of the temperature © SICK Engineering GmbH. All rights reserved. and a fixed pressure value and with consideration of the compression factor FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 3 Risk or hazardous situation which could result in severe personal injury or death. CAUTION Hazard or unsafe practice which could result in less severe or minor injuries. NOTICE Hazards which could result in property damage FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 4: Table Of Contents

    ............31 FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 5 Fitting the FLOWSIC500 in the pipeline ........
  • Page 6 FLOWSIC500 menu ........
  • Page 7 ATEX/IECEx ............149 FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 8 Contents FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 9: Important Information

    Important Information FLOWSIC500 Important Information Main hazards About this document Intended use Responsibility of user Additional documentation/information FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 10: Main Hazards

    Check the type code, position 23 “I/O (Interface configurations)” on the type plate (→ Fig. 2) of your FLOWSIC500. – The FLOWSIC500 interface configurations F, G, H, I, J, K and L are described in this document. – Information on FLOWSIC500 with interface configurations A, B, C, D and E can be found in document “8018707, Addendum to Operating Instructions FLOWSIC500:...

  • Page 11: Intended Use

    1. 3 Purpose of the device 1.3.1 The FLOWSIC500 serves for measuring the gas volume, volume flow rate and gas velocity of natural gas in pipelines. The FLOWSIC500 with optional volume conversion serves for measuring the gas volume and converting the gas volume measured to base conditions as well as registering data on meter levels, maximums and other data.

  • Page 12: Operation In Potentially Explosive Atmospheres

    Refer to the type plate for the configuration of your FLOWSIC500. ▸ Check the FLOWSIC500 is suitably equipped for your application (e.g., gas conditions). WARNING: Hazard through material fatigue The FLOWSIC500 has been designed for use under mainly static loads.

  • Page 13: Cleaning

    The manufacturer bears no responsibility for any other use. ▸ Do not carry out any work or repairs on the FLOWSIC500 not described in this manual. ▸ Do not remove, add or change any components in or on the FLOWSIC500 unless such changes are officially allowed and specified by the manufacturer.

  • Page 14: Additional Documentation/Information

    ● Printed Parameter report ● Product CD: – Operating Instructions – FLOWgate operating software – FLOWgate Software Manual – Certificates – Instructions/information for accessory parts – Calibration instructions – Modbus specification FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 15: Product Description

    Product Description FLOWSIC500 Product Description Measuring principle System components FLOWgate operating software Interfaces Totalizers Data processing Device option: Volume conversion Parameter protection Sealing PowerIn Technology FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 16: Measuring Principle

    The FLOWSIC500 calculates the volume flow rate internally from the gas velocity and the diameter of the measuring section of the gas flow meter.

  • Page 17: System Components

    Depending on the version, the adapter is designed for assembly on line flanges PN16 in accordance with DIN EN1092-1, CL150 in accordance with ASME B16.5, or 1.6MPa in accordance with GOST 12815-80. Fitting lengths available: → p. 137, §9.4. FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 18: Gas Flow Meter

    The product variant with volume conversion and integrated pressure and temperature transmitters also has the calibrated pressure transmitter and calibrated temperature transmitter fitted in the gas flow meter. Meter sizes 2.2.3 Available meter sizes → p. 137, §9.4. FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 19: Flowgate Tm Operating Software

    ● Field setup wizard ● Parameter modification ● Logbook and archive management ● Calibration ● Diagnostics data ● Service actions ● Session browser Fig. 5 Software platform FLOWgate – FLOWSIC500 “Overview” FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 20: System Requirements

    User can be deactivated Read parameters and measured values Read data archive Change parameters not custody relevant Change custody relevant parameters - User management Calibration mode Configuration mode Test digital outputs FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 21: Interfaces

    ● Details on standard interface configurations available → p. 46, §3.4.6. Pulse and status outputs 2.4.1 FLOWSIC500 has 4 digital switching outputs. Digital switching outputs DO_0, DO_2 and DO_3 are electrically isolated according to EN 60947-5-6. Alternatively, digital switching outputs DO_2 and DO_3 can also be configured as Open Collector.

  • Page 22: Optical Data Interface

    Device status and totalizers used 2.5.1 Various volume totalizers are fitted on the FLOWSIC500 depending on the configuration. Meter V is used in the configuration as gas flow meter. If the gas flow meter has a malfunc- tion, the measured volume is also recorded in the error volume counter errV.

  • Page 23: Data Processing

    All events with timestamp, user logged on and totalizer reading, max. number of entries: 1000 When the Event logbook is 90% full, the FLOWSIC500 changes to device status “Warn- ing”, warning W-2001 is shown on the display. When the Event logbook is full, the FLOWSIC500 changes to device status “Malfunc- tion”, error E-3001 is shown on the display (→...

  • Page 24: Device Option: Volume Conversion

    The FLOWSIC500 checks the permissible entry limits of the parameters for the selected calculation method. If one of the entry values is outside the limit values, the FLOWSIC500 switches to malfunction state and uses the fixed value of the compressibility factor for calculation of the basis volume.

  • Page 25: Integrated Pressure And Temperature Transmitters

    2 Kamstrup test valve BDA04 3 Temperature transmitter A three-way test valve (→ Fig. 7) that is fitted next to the FLOWSIC500 is used for gas temperatures to -40°C. FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 26 Product Description Fig. 7 Three-way test valve with p transmitter and Minimess coupling 1 FLOWSIC500 connection 2 Three-way test valve 3 Test connection (Minimess coupling) 4 Pressure transmitter FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 27: Parameter Protection

    Vb (for gas flow meters with device option volume conversion) and the logged on user. The Metrology logbook can have a maximum of 100 entries. The FLOWSIC500 switches to status “Warning” when the Metrology logbook is full.
  • Page 28 Unit for temperature values, used for entry and display Gas hour Billing hour for the day archive Gas day Billing day for month archive Measuring period Period for billing archive FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 29: Sealing

    Sealing 2 . 9 The FLOWSIC500 is secured at the factory with a seal on the cover. Gas flow meter and adapter can be secured at the joint by a user seal (adhesive label) glued with approximately equal spread on gas flow meter and adapter.
  • Page 30 Fig. 11 Seal on the temperature transmitter (example) 1 Temperature transmitter 2 Locknut 3 Wire seal FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 31: Powerin Technology Tm

    ● Self-sufficient power configuration: 2 internal longlife battery packs (typical service life: At least 5 years). The second battery pack is activated automatically when the first pack is empty and a message displayed (→ p. 72, §5.2). FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 32 Product Description FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 33: Installation

    Installation FLOWSIC500 Installation Hazards during installation General information Mechanical installation Electrical installation Installing the external pressure and temperature transmitters FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 34: Hazards During Installation

    Inspect for transport damage when unpacking the device. ▸ Document any damage found and report this to the manufacturer. NOTICE: Do not put the FLOWSIC500 into operation if you notice any damage! ▸ Check the scope of delivery for completeness. The standard scope of delivery comprises: ●...

  • Page 35: Transport

    DIN EN 1591-4. The FLOWSIC500 normally does not need straight inlet and outlet sections and can be fitted directly after bends in the pipe. NOTICE: Installation requirements ▸...

  • Page 36: Choosing Flanges, Gaskets And Other Components

    Class 150 / ASME B16.5 2"/ Cl150 3"/ Cl150 novapress® FLEXIBLE/815 4"/ Cl150 6"/ Cl150 [1] Da = outer diameter, Di = inner diameter, S = thickness, → Fig. 13 FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 37 Installation Fig. 13 Dimensions of gaskets FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 38: Fitting The Flowsic500 In The Pipeline

    3.3.3 NOTICE: The lifting lug is designed for transporting the measuring device only. Do not lift or transport the FLOWSIC500 with additional loads using this lug. ▸ The FLOWSIC500 must not swing or tilt on the hoisting equipment during transport.
  • Page 39 [mm] [in] [mm] [in] [mm] [in] DN50/2" 11.81 13.39 7.87 DN80/3" 18.11 20.08 9.84 DN100/4" 20.47 22.44 12.6 DN150/6" 20.47 22.44 12.6 FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 40 3.3.3.3 1 Select suitable bolts. Recommended bolts → Table 7. 2 Use the hoisting equipment to position the FLOWSIC500 in the desired location in the pipeline. Lay the pipelines without tension to the device to be installed! 3 Insert and align the gaskets.

  • Page 41: Electrical Installation

    The documentation for zone categorization in accordance with IEC60079-10 must be available ▸ The FLOWSIC500 must have been checked for suitability for the actual installation loca- tion and the Ex marking on the device must match the requirements. ▸ After installation and before initial commissioning, the complete equipment and the system must be inspected in compliance with IEC 60079-17.
  • Page 42 – Air with normal oxygen content, normally 21 percent by volume The ambient temperature must be within the range specified on the type plate. The gas flow meter becomes part of the pipeline as soon as the FLOWSIC500 is installed in the pipeline.

  • Page 43: Criteria For Electrical Connection

    Opening and closing the electronics cover 3.4.3 The Ex i terminal compartment of the FLOWSIC500 can be accessed after the electronics cover has been opened. The cover may also be opened in the hazardous area when under voltage. However, safe separation between the various intrinsically safe power circuits must not be breached.

  • Page 44: Rotating The Control Unit

    5 Rotate the display in the desired direction and reposition. 6 Tighten the display screws evenly. Tightening torque: 1.0 Nm (9 lbf in) 7 Close the electronics cover again. FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 45: Electrical Connections

    → p. 46, §3.4.6. The respective configuration is printed on the type plate (→ p. 47). The external power supply need not be connected when the FLOWSIC500 is operated with internal batteries. FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 46: Pin Assignment Of Plug-In Connectors

    = 0.7 mA DO_3- LF pulses Passive, electrically isolated, configu- rable as OC (Open Collector)* or NAMUR, see Configuration 1 for oper- DO_3+ ating parameters * Standard configuration FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 47 (1) PWR+ (2) DO_2- PWR+ (2) Data+ (2) Data+ (3) DO_3- (3) GND DO_1- (3) GND DO_3+ DO_1+ (4) Data- (4) Data- Internal terminal assignment→ p. 138, §9.5 FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 48: Cable Specifications

    Installation Cable specifications 3.4.7 When the plugs available from SICK are used, a shielded control cable with 4x0.25 mm cross-section, with PVC insulation and approx. 5 mm outer diameter is required. WARNING: Requirements on cables and installation ▸ Pay attention to the requirements in EN 60079-14 when selecting the cables and during installation! ▸...

  • Page 49: Operation With External Power Supply

    2 Connect the backup battery (Part No. 2065928) to connection BAT2 in the terminal compartment (→ Fig. 23). 3 Close the electronics cover again. Fig. 23 Connected backup batteries FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 50: Battery Operation

    2 Insert the battery packs as shown and connect to connections BAT1 and BAT2 in the terminal compartment. The FLOWSIC500 is initialized. Fig. 24 Connected battery packs 3 Close the electronics cover again. 4 Set the date and time (→ p. 60, §4.2). FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 51: Installing The External Pressure And Temperature Transmitters

    3.5.1 Fit the plug-in connector cover before installing the transmitters. 1 Guide the transmitter plugs through the openings in the plug-in connector cover. Fig. 26 Plug-in connector cover FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 52 3 Push the plug-in connector cover over the plugs and fasten with both capstan screws. Fig. 28 Fastening the plug-in connector cover 1 Capstan screw 2 Plug-in connector cover FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 53: Installing The Pressure Transmitter

    NOTICE: Fitting information It is recommended to connect the pressure transmitter with the three-way test valve or with the FLOWSIC500 so that there is a downward slope from the pressure transmitter to the connection point and from the three-way test valve to the FLOWSIC500.
  • Page 54 Installation Table 15 Kamstrup test valve BDA04 positions Measuring Pressure transmitter position FLOWSIC500 Test pressure Test position Pressure transmitter FLOWSIC500 FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 55 Here, a conventional three-way test valve is used. Install the three-way test valve with pressure transmitter fitted at a suitable location next to the FLOWSIC500. A pressure line serves to connect the pressure measuring connection of the FLOWSIC500 to the three-way test valve.
  • Page 56 1 Remove the blind plug on the pressure measuring port marked “P ”. 2 Fit the pressure transmitter. Fig. 31 Installation without three-way test valve 1 Pressure transmitter FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 57: Installing The Temperature Transmitter

    1 Insert the temperature transmitter into the immersion sleeve to the stop. 2 Tighten the locknut. 3 Have the wire seal attached by a calibration inspector (→ Fig. 11). Fig. 32 Installing the temperature transmitter 1 Temperature transmitter FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 58 Installation FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 59: Commissioning

    Commissioning FLOWSIC500 Commissioning General information Commissioning on the display Commissioning with the FLOWgate operating software FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 60: General Information

    The alarm limits are set in the factory to the measuring range of the selected transmitter ▸ Terminate configuration mode (→ p. 86, §5.2.9). ▸ Check the device status (→ p. 62, §4.2.4). FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 61: Setting The Date And Time

    Setting the date and time 4.2.2 Date and time must be set after the power supply has been connected. The FLOWSIC500 displays error E-3007 (“Time invalid”) until the time has been set. Detailed information on operating using the display and on menu navigation →...

  • Page 62: Checking The Device Status

    – Contact SICK Customer Service for any malfunctions you cannot clear yourself (→ p. 90, §6.1, “Contacting Customer Service”). 4 The event overview can be reset when all warnings and errors have been cleared (→ p. 87, §5.2.12). FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 63: Commissioning With The Flowgate Tm Operating Software

    A data connection can be established with the device using the optical data interface and the infrared/USB adapter HIE-04 (Part No. 6050502). This interface serves to configure the FLOWSIC500. The infrared/USB adapter has a USB 2.0 interface. This interface provides the connection to the PC and transfers the FLOWSIC500 data.

  • Page 64: Field Setup Wizard

    Fig. 34 Example Warnings 4.3.2.3 The “Warnings” area serves to set the limit values outside of which the FLOWSIC500 is to output warnings (flow rate) or errors (pressure and temperature). Limit values can be set for: ● Flow rate ● Pressure ●...
  • Page 65 1/(2 x “Frequency at Qr”) = 1.3 ms Set “Minimum pulse width” to an integer value < 1.3 ms. Recommendation: set 1 ms. Fig. 35 Pulse settings example FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 66 – Select the desired digital output. – Push the slider to “On”. Volume conversion (only for device option volume conversion) 4.3.2.5 For a detailed description of the single parameters, see the FLOWSIC500 menu description, p. 83, §5.2.6.5. ▸ Determine the reference values.
  • Page 67 Check the collection status. If desired, reset the Event overview. ▸ Create a Parameter report: – Click “Create Parameter report”. The report is generated. – File the report with the device documentation. FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 68: Activate And Configure The Daylight Saving Time

    Setting the time period for the daylight saving time 6 Then set the end of the daylight saving time. 7 Click “Write to device” to write the daylight saving time to the FLOWSIC500. 8 Enter further time periods when desired. Daylight saving time start and end can be configured for up to 10 years in advance.

  • Page 69: Configure The Power Management

    Commissioning Configure the power management 4.3.4 Select the type of power supply corresponding to the configuration of the FLOWSIC500: ● Dynamic Mode (External + Backup): Measuring rate: 4 Hz ● Battery Mode (2 x Battery): Measuring rate: 1 Hz, to maximize the battery service life ●...

  • Page 70: Function Check After Commissioning

    ▸ Click on the symbol in the Status bar when warnings or errors exist. The current Status overview opens and shows details and information on how to proceed. FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 71: Operation

    Operation FLOWSIC500 Operation Control unit Operating using the display FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 72: Control Unit

    Increments or decrements a para- Toggles between single menu entries meter by 1, toggles between several on one level  selection options. ENTER Calls a submenu, starts edit mode. Confirms an input. FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 73: Display In The Symbol Bar

    ● The last segment of the battery symbol starts to blink when the battery fill level drops below 10%. ● When the battery is completely empty, the empty battery symbol blinks and the FLOW- SIC500 has switched to the second battery. FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 74: Main Screen (Without Device Option Volume Conversion)

    → “Resetting the event summary” (p. 87). NOTICE: A parameter with Malfunction status is shown on the display by a blinking exclamation mark after the parameter (e. g. Q!). FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 75 Main display: Event Summary ○ ○ ○ ○ List of stored events ○ ○ ○ ○ Main display: Last Event Reset ○ ○ ● ● → p. 87, §5.2.12 FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 76: Main Display (With Device Option Volume Conversion)

    Q = Volume flow at measurement conditions Qb = Volume flow at base conditions 0.000 m3/h 0.000 m3/h SOS = Sound velocity currently measured VOG = Gas velocity currently measured 430.00 m/s 0.000 m/s FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 77 → “Resetting the event summary” (p. 87). NOTICE: A parameter with Malfunction status is shown on the display by a blinking exclamation mark after the parameter (e. g. Q!). FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 78 ● ● Heating value unit ○ ○ ● ● FLOWSIC500 menu: Pressure parameters ○ ○ ○ ○ → p. 84, §5.2.6.6 p Sensor type ○ ○ ○ ○ FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 79 Main display: Event Summary ○ ○ ○ ○ List of stored events ○ ○ ○ ○ Main display: Last Event Reset ○ ○ ● ● → p. 87, §5.2.12 FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 80: Configuration Of Main Display

    “Contents bottom display line”. 5 Click “Write to device”. The parameters are written to the device and the display contents adjusted to match the selection. 6 Return to the operating mode. FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 81: Flowsic500 Menu

    Minimum operating overpressure Max. oper. pressure Maximum operating overpressure Meter factor Pulse valency, relation between frequency and flow rate [Imp/m Frequency at Qr Frequency for overload flow rate Qr=1.2 Qmax FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 82 Temperature (measurement) Temperature (base) Velocity of Gas Speed of Sound K-factor (fixed) Conversion factor Z (measurement) Z (base) LCD test Display test → “Testing the display” (p. 88) FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 83 Heating value unit Heating value unit Select from: Default, MJ/m³, kWh/m³, BTU/ft³ Default = Standard setting according to selected unit system (SI or US), configured in accordance with the order FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 84 The detailed view shows the event type, a short text and the timestamp. Parameter logbook Number of entries currently stored/max. number Metrology logbook Number of entries currently stored/max. number FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 85 Measuring range: 1 ... 28 Default: 1 Measuring period Defines the period for the billing archive Select from: 3 min, 5 min,15 min, 30 min, 60 min Default: 60 min FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 86: Changing The User Level

    5 Confirm with ENTER. The display texts are now shown in the selected language. Changing the device mode 5.2.9 On the FLOWSIC500, the device modes Configuration and Calibration can be activated independently from each other. Starting and terminating configuration mode 5.2.9.1 Start configuration mode 1 Switch to the “Device mode”...

  • Page 87: Changing Parameters

    In calibration mode, message “CALIBRATION MODE” blinks on the main display with the meter factor now effective for the calibration (set at the factory). The FLOWSIC500 outputs test pulses with a maximum possible frequency of 2 kHz at 120% Q on digital switching output DO_1 (→...

  • Page 88: Confirming Battery Replacement

    2 Call up “LCD Test”. 3 Press ENTER to start the display test. All display segments on the display are activated and deactivated three times. Defective display segments can thus be detected. FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 89: Clearing Malfunctions

    Clearing Malfunctions FLOWSIC500 Clearing Malfunctions Contacting Customer Service Status messages Additional messages in the Event logbook Starting a diagnostic session FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 90: Contacting Customer Service

    → p. 99, §7.3.2 “Changing the battery packs” W-2018 External power supply failure. Check the connection and function of the external power supply. → p. 49, §3.4.8 “Operation with external power supply”. FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 91 E-3021 = Gas pressure is below the alarm limit E-3022 = Gas pressure is above the alarm limit E-3021 Check the set alarm limit values. E-3022 → p. 84, §5.2.6.7 “Temperature parameters” FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 92: Additional Messages In The Event Logbook

    Additional messages in the Event logbook 6. 3 The FLOWSIC500 saves all status messages (→ p. 90, §6.2) as well as further supplemen- tary messages concerning events and status changes in the Event logbook. Each message code is supplemented with a (+) or (-) to identify an incoming message = (+) or an outgoing message = (-).

  • Page 93: Starting A Diagnostic Session

    Click “Save as” to select a storage location for the diagnostic recording. Selecting the option “Save as .zip” stores the parameter recordings and logbook files as single files in a zip archive. FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 94 Clearing Malfunctions FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 95: Maintenance And Meter Exchange

    Maintenance when using external power supply Maintenance when using battery power supply Meter exchange Function check of a pressure or temperature transmitter Exchanging an external pressure or temperature transmitter FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 96: Information On Handling Lithium Batteries

    It is recommended to contact the local EPA office. Refer to FLOWSIC500 user manual for further information. Description Variable Serial No. Date QR-Code Order No. + FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 97: Information On Storage And Transport

    ▸ If anything is unclear, contact the local office of the Environmental Protection Agency (EPA). In other countries: Please observe national regulations for the disposal of lithium batteries. FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 98: Maintenance When Using External Power Supply

    – Return to the operating mode. NOTICE: The battery symbol on the display shows full straight away after the battery change. The check whether the battery is really operational then takes 20 minutes. FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 99: Maintenance When Using Battery Power Supply

    Only loosen one connection at a time to ensure continuous voltage supply! If both battery packs are to be exchanged at the same time, first replace the empty battery pack and then the still used battery pack. FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 100 4 Remove the battery pack and replace by the new one. 5 Reconnect the electrical system. The FLOWSIC500 now continues to use the second battery pack and then switches back to the new battery pack. 6 Close the electronics cover (→ p. 43, §3.4.3) 7 Confirm battery replacement on the display (→...

  • Page 101: Meter Exchange

    (→ p. 115, §7.4.11). 8 Check the function of the gas flow meter (→ p. 119, §7.4.12). 9 If necessary, secure metrologically (→ p. 119, §7.4.13). FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 102: Required Tools And Auxiliary Material

    ● Silicone grease ● Leak detection spray ● Anti-seize paste, metal-free or suitable for aluminium, e.g. OKS 235, to prevent thread mountings seizing up. NOTICE: Do not use copper paste! FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 103: Overview

    1 Securing screws 6 Connecting pieces with seals 2 Ripplock washers 7 Adapter 3 Center bolt 8 Locking cap 4 Ripplock washer 9 Test cap 5 Gas flow meter FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 104: Backup Of User-Specific Configuration Of Installed Gas Flow Meter

    5 Click “Close” after storing the csv file. NOTICE: The parameter set is required after exchanging the gas flow meter to transfer the customer-specific or device-specific parameters to the new gas flow meter. FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 105: Disconnecting Electrical Connections

    Remove the battery packs and dispose of or store properly according to → p. 96, §7.1. SICK recommends inserting new batteries during every meter exchange. 6 Close the electronics cover again (→ p. 43, §3.4.3). FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 106: Removing The Installed Gas Flow Meter

    Secure the gas flow meter before loosening the screw fitting, e.g. by support- ing the gas flow meter or with the help of another person holding the gas flow meter. 2 Unscrew the closure cap. FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 107 The center bolt pushes the seals upwards and lifts the gas flow meter approx. 5 mm FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 108 11 Secure the removed gas flow meter with the transport protection before shipping: – Fit the gas flow meter on the transport protection. – Secure the gas flow meter with the strap provided. FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 109 Operation in leaky condition is not allowed and potentially dangerous. ▸ In this case, the adapter has to be exchanged. ▸ Please contact your local SICK Customer Service. FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 110: Installing The Replacement Gas Flow Meter

    7 Carefully fit the gas flow meter on the adapter. Pay attention to the correct orienta- tion of the gas flow meter. The position of the center bolt allows only one fitting direction. FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 111 DN50/2" 20 Nm 15 lbf ft DN80/3" 45 Nm 34 lbf ft DN100/4" 100 Nm 74 lbf ft DN150/6" 13 Check the leak tightness, → p. 112, §7.4.10. FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 112: Perform A Leak Tightness Check

    – When no gas escapes from the opening of the test cap, see → p. 113, §7.4.10.1 – When gas escapes from the opening of the test cap, see → p. 113, §7.4.10.2. FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 113 When the sealing elements are damaged, a new seal set is available as spare part. Meter size Item number DN50/2" 2076394 DN80/3" 2076395 DN100/4" 2076396 DN150/6" FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 114 Then install the gas flow meter anew, → p. 110, §7.4.9. 8 When the components do not seem to be damaged but leak tightness cannot be established, please contact SICK Customer Service (→ p. 90, §6.1). FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 115: Loading The Parameter Backup

    “Show only differences” checkbox to show only the differences. 6 Activate Configuration mode. 7 Click “Start Value Exchange” to load the parameter backup. Fig. 51 Starting the exchange FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 116 15 During transfer of the parameter values, the sequence is shown in a progress bar. 16 Confirm the upload with “OK” after completion of the upload. The “Meter exchange report” is created. FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 117 Maintenance and Meter Exchange 17 Save the report as pdf file or csv file or send by e-mail. Fig. 55 Saving the meter exchange report FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 118 Maintenance and Meter Exchange Fig. 56 Meter exchange report (example) FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 119: Check The Function Of The New Gas Flow Meter

    (→ p. 29, §2.9). ▸ When the parameter locking switch has been opened during the meter exchange, secure the parameter locking switch anew metrologically (→ Fig. 10, p. 30). FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 120: Function Check Of A Pressure Or Temperature Transmitter

    7 Install a new pressure transmitter on the pressure measuring port marked “P ” → p. 53, §3.5.2. 8 Enter the serial number of the new transmitter in the FLOWSIC500 with the FLOWgate operating software. – Connect the device, → p. 63, §4.3.1.

  • Page 121: Exchanging The Temperature Transmitter

    6 Screw the plug-in connector cover tight. 7 Fit the new temperature transmitter in the protective tube → p. 57, §3.5.3. 8 Enter the serial number of the new transmitter in the FLOWSIC500 with the FLOWgate operating software: – Connect the device, → p. 63, §4.3.1.
  • Page 122 Maintenance and Meter Exchange FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 123: Accessories And Spare Parts

    Accessories and Spare Parts FLOWSIC500 Accessories and Spare Parts Accessories Spare parts FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 124: Accessories

    Tamper-proof protection of connectors 2067397 Elgas midiDatcom: Battery-operated data logger with integrated GSM/GPRS modem; 6058324 ATEX II 1G Ex ia IIA T3 Ga; battery service life > 5 years FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 125: Volume Conversion (Device Option) Accessories

    Transport protection for gas flow meter, rated width DN80/3" 2079001 Transport protection for gas flow meter, rated width DN100/4" 2079022 Transport protection for gas flow meter, rated width DN150/6" FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 126: Spare Parts

    Sealing plug G1/4" 2067400 Pipe screw fitting for pipe diameter 6 mm 2071771 Pipe screw fitting for pipe diameter 1/4" 2069071 Adapter from G1/4" to NPT 1/4" 2072456 FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 127: Annex

    Annex FLOWSIC500 Annex Conformities and Technical Data Dimensional drawings Type plates Type code Internal terminal assignment Installation examples FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 128: Conformities And Technical Data

    Annex Conformities and Technical Data 9. 1 CE certificate 9.1.1 The FLOWSIC500 has been developed, manufactured and tested in accordance with the following EU Directives: ● Pressure Equipment Directive 2014/68/EU ● ATEX Directive 2014/34/EU ● EMC Directive 2014/30/EU ● Measuring Instrument Directive 2014/32/EU Conformity with the above Directives has been determined and the CE label attached to the device.

  • Page 129: Technical Data

    See dimensional drawings (→ p. 137, §9.4) Weight See dimensional drawings (→ p. 137, §9.4) Material in contact with media Aluminium AC-42100-S-T6 Mounting Horizontal or vertical installation with 0 D straight inlet/outlet piping FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 130 4.0 ... 20.0 bar (a) 0 ... 20 bar (g) Temperature transmitter (only for device option volume conversion) Measuring ranges -25 ... +60 ° C -40 ... +70 ° C (optional) FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 131: Flow Rates

    DN50 / 2" 5,650 150% Q 8,475 DN80 / 3" 14,125 150% Q 21,187.5 DN100 / 4" 22,955 150% Q 34,432.5 DN150 / 6" 1000 35,314 120% Q 1200 42,376.8 FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 132: Type Code

    18 Gas temperature / ambient temperature 19 Pressure range p-sensor 20 Cable connection Power supply 22 EX certification 23 I/O (Interface configurations) 24 Conformity Customized solution A 2 A 1 FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 133 Qmax 400 m³/h Qmax 650 m³/h Qmax 650 m³/h Qmax 1000 m³/h Qmax 1000 m³/h Measuring span 16 Messspanne 1:50 1:50 1:100 1:100 1:160 1:160 1:200 1:200 1:250 1:250 FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 134: Type Plates

    U = 20 V; I = 667 mA; P = 753 mW 4086840 more info: press key 4086840 VOLUME CONVERSION DEVICE TEC: DE-15-MI002-PTB003 0.5% EN12405-1 at reference conditions more info: press key FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 135 13.1 ID: 7 SIC00 1451 0014 ID: 7 SIC00 1451 0014 02.1 4086841 4086841 VOLUME CONVERSION DEVICE TEC: DE-13-MI002-PTB007 0.5% EN12405-1 at reference conditions more info: press key FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 136: Type Plate, Pressure Equipment Directive

    FLOWSIC500 oder FLOWSIC500 CIS) FLOWSIC500 or FLOWSIC500 CIS) Nennweite Size Einheit zur Nennlänge Unit of nominal length Einheit zur Temperatur Unit of temperature Unit of pressure Einheit zum Druck & & FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 137: Dimensional Drawings

    [1] All dimensions in mm (inch), weights in kg (lb) [2] C = fitting length, two fitting lengths are available for meter sizes DN50 (2") to DN100 (4"). FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 138: Internal Terminal Assignment

    LOCK EXT. POWER OFF ON SENSORS 4,5..16V BAT1 BAT2 *Optional N.c. 1.5 mm² V see module 2..16V 2..16V 2..16V 5..12V RS485 * (AWG 16) R :100 4074419 NAMUR FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 139: Installation Examples

    1 + DO 2 (passive) 2 n.c. 2 - DO 2 (passive) 3 - DO 1 (passive) 3 - DO 3 (passive) 4 + DO 1 (passive) 4 + DO 3 (passive) FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 140 Annex Fig. 68 Operation with safety barrier and external power supply FLOWSIC500 with HF output powered with safety barrier and external power supply, connected to electronic volume corrector Hazardous area Safe area L N PE FLOWSIC 500 intrinsically safe [Ex ia]...
  • Page 141 2 + power supply 2 + data (RS485 A) 3 - DO 1 (passive) 3 - data (RS485 B) 4 + DO 1 (passive) 4 - power supply FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 142: Connection Diagrams For Operation Of The Flowsic500 In Accordance

    Annex Connection diagrams for operation of the FLOWSIC500 in accordance with 9 .7 Fig. 70 Control diagram 9215965 (page 1) FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 143 Annex Fig. 71 Control diagram 9215965 (page 2) FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 144 Annex Fig. 72 Control diagram 9215965 (page 3) FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 145 Annex Fig. 73 Control diagram 9215965 (page 4) FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 146 Annex Fig. 74 Control diagram 9215965 (page 5) FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 147 Annex Fig. 75 Control diagram 9215965 (page 6) FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 148 Annex Fig. 76 Control diagram 9215965 (page 7) FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...

  • Page 149: With Atex/Iecex

    Annex Connection diagrams for operation of the FLOWSIC500 in accordance with 9. 8 ATEX/IECEx Fig. 77 Control diagram 9215966 (page 1) FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 150 Annex Fig. 78 Control diagram 9215966 (page 2) FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 151 Annex Fig. 79 Control diagram 9215966 (page 3) FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 152 Annex Fig. 80 Control diagram 9215966 (page 4) FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 153 Annex Fig. 81 Control diagram 9215966 (page 5) FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 154 Annex Fig. 82 Control diagram 9215966 (page 6) FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 155 Annex Fig. 83 Control diagram 9215966 (page 7) FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 156 Overload protection ......131 FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 157 I nd e x FLOWSIC500 · Operating Instructions · 8015391/ZOR6/V 3-0/2017-06 · © SICK Engineering GmbH...
  • Page 158 E-Mail sales@sick.co.nz United Arab Emirates China Norway E-Mail sick@sick.no USA/Mexico Denmark Poland E-Mail sick@sick.dk Finland Romania Vietnam France Russia Gemany Singapore Great Britain Slovakia E-Mail mail@sick-sk.sk Hong Kong Slovenia Hungary South Africa www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...

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