Kirisun PT3600 Service Manual

Kirisun PT3600 Service Manual

Portable transceiver
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Summary of Contents for Kirisun PT3600

  • Page 2: Table Of Contents

    Appendix 4 Accessories ..............22 Damaged antenna may cause light burning on skin. Figure 1 PT3600-01 Baseband Circuit of Main Board ....23 Though the radio is waterproof, it's better to avoid putting it in Figure 2 PT3600-01 MCU Circuit of Main Board ......24 rain or snow, or any other liquid to ensure its life and Figure 3 PT3600-01 TX/RX Circuit of Main Board....25...
  • Page 3: Chapter 1 Overview

    PT3600 Service Manual If you want to apply for any component from Kirisun, please Chapter 1 Overview fill in an application form as below. e.g. 1.1 Introduction This manual applies to the service and maintenance of PT3600 Component Application Form...
  • Page 4: Chapter 3 Circuit Description

    PT3600 Service Manual ② Programmable Button 1 audio signal. Functions can be assigned to this button through PC software. ③ Programmable button 2 Audio signal processing Functions can be assigned to this button through PC software. The demodulated audio signal output from U8 (RDA1846) ④...
  • Page 5 PT3600 Service Manual Annunciation” button while restarting the radio. Do it repeatedly to switch the voice type in the order of “Chinese Male-English Male-Chinese Female-English Female-No Alert”. APC FROM MCU CONTROL 3.6 Power Supply The radio uses 7.4V, 1300mAh Li-Poly battery. The Tx power...
  • Page 6 MCU is filtered by R359, R356, C324 and C325. PT3600 has 83 standard codes (normal and inverse) for your Then the resulting signal is sent to RDA1846 for modulation. selection. See table 3.2.
  • Page 7: Chapter 4 Function Description And Parameter Setting

    PT3600 Service Manual Pin No. Port Name Function Chapter 4 Function Description and DOWN KEY Down key Parameter Setting PTT KEY PTT key, programming test point Tx power control I/TRCI TONE test input (reserved), programming 2T/5T IN 4.1 Main Functions...
  • Page 8 PT3600 Service Manual Level 4 indicates that the battery power is full, and level 1 5. Selected channel: When pressing the PTT button during scanning, the radio will indicates that the battery power is low. ● Squelch Adjust transmit from the channel selected by the channel selector knob.
  • Page 9 CTCSS/DCS, scan, and other functional indicator will flash red. When the radio make alert tone of “Di, parameters should be reprogrammed. Therefore, Kirisun has specially designed a set of Chinese/English programming software Di…”, the radio is prohibited to transmit.
  • Page 10: Chapter 5 Disassembly For Repair

    PT3600 Service Manual will flash red. Do not press the PTT button at this moment. When Chapter 5 Disassembly for Repair writing data to the radio, the radio’s LED indicator will flash green. The radio is a piece of precision communication equipment.
  • Page 11 PT3600 Service Manual To remove the belt clip, use your fingernail or a tool to press the belt clip tab away from the battery. Then slide the belt clip upwards to remove it. 5.6 Removing the mainboard from the Al alloy chassis 1.
  • Page 12 PT3600 Service Manual Part No. Description Remark 7MHR-7123-01A-W9 Light guide Silica gel, transparent, ROHS 7PLJ-7123-E01A LOGO 7MHP-7123-05A-W0 Cover for external speaker/MIC jacks TPU, black, ROHS 7MHP-7123-01A-W0 Front casing PC+ABS, black, ROHS Black waterproof cloth, diameter φ36mm* thick 7GCB-360001-W0 Protective net for speaker 0.1mm...
  • Page 13: Chapter 6 Adjustment

    6.1 Equipment and Software Required for Service Equipment and software listed in Table 6.1 are required for enter. test and service of PT3600. c. Then the test screen will pop up. Double click the item you Table 6.1 Equipment and Software Required for Test and Service want to adjust, and then you can adjust the parameters.
  • Page 14: Chapter 7 Specifications

    PT3600 Service Manual Middle Frequency Error within PC Test Mode frequency counter/General test set ±200Hz Power meter/General test Error within Power Antenna PC Test Mode Adjust to 4W set, Ammeter ±0.2W Low battery Indicator flashes Battery terminal:6.8V PC Test Mode...
  • Page 15: Appendix 1 Abbreviations

    PT3600 Service Manual e) Pre-charge time limit: 15Min. f) Constant charging current: 400mA ± 40mA. g) Max. charging voltage for Li-poly battery: 8.32 – 8.42V; Max. charging voltage for Ni-MH battery: 9.6 ± 0.1V. 9.2 Function Description 1. KBC-31A is an intelligent charger which is safe and reliable, and has fast charging speed and high charging saturation.
  • Page 16: Appendix 2 Electronic Parts List

    PT3600 Service Manual Appendix 2 Electronic Parts List PT3600-01 Part No. Name Specifications Unit Qty Position Mark 1 2RW3-RP08110SNAX-B Volume Switch RP08110SNAX-V01-0037,A103, ROHS PCS 1 SW403 2 3CE3-EJ-2507-CCPAK Plug-in Earphone Socket Φ2.5,EJ-2507-CCPA PCS 1 J502 3 3CE3-ST212-35K Plug-in MIC Socket Φ3.5,ST212-3.5...
  • Page 17 PT3600 Service Manual 46 2RS1-10-271J Chip Resistor 1005,270Ω±5% PCS 2 R506,R507 47 2RS1-10-223J Chip Resistor 1005,22K±5% PCS 1 R654 48 2RS1-10-222J Chip Resistor 1005,2.2K±5% PCS 1 R289 49 2RS1-10-221J Chip Resistor 1005,220Ω±5% PCS 2 R347,R355 50 2RS1-10-220J Chip Resistor 1005,22Ω±5%...
  • Page 18 PT3600 Service Manual 97 2CC1-10-X7R500-392K Chip Multilayer Capacitor 1005,3900P±10%,50V,X7R PCS 1 C314 98 2CC1-10-X7R500-103K Chip Multilayer Capacitor 1005,10nF±10%,50V,X7R PCS 8 C214,C315,C530,C541,C543,C547,C716,C728 C212,C234,C238,C252,C277,C319,C323,C539, 99 2CC1-10-X7R500-102K Chip Multilayer Capacitor 1005,1000P±10%,50V,X7R PCS 20 C540,C548,C549,C558,C567,C572,C718,C727, C730,C731,C733,C329 100 2CC1-10-X7R160-473K Chip Multilayer Capacitor 1005,47nF±10%,16V,X7R PCS 4 C271,C272,C276,C726 101 2CC1-10-X7R160-333K Chip Multilayer Capacitor 1005,33nF±10%,16V,X7R...
  • Page 19 PT3600 Service Manual Φ6.0mm, height 2.7mm,-40dB±2dB, all direction, 7 4SM7-6027-A40B Microphone PCS 1 MK1 2.2KΩ, 2V(B6027AP402-65) Crystal Sponge Black foam, 5*5*1, double-sided self-adhesive 8 7GCM-050050010-J PCS 2 Cushion (on the bottom of the crystal oscillator) PT558 Earphone Socket 9 7GCJ-S1727-A PVC, 0.4mmTHK, double-sided self-adhesive...
  • Page 20 PT3600 Service Manual R325,R360,R368,R410,R548,R650,R652,R657, R660,R661,R662,R664,R667,R668,R669 57 2RS1-10-101J Chip Resistor 1005,100Ω±5% PCS 2 R284,R656 58 2RS1-10-100J Chip Resistor 1005,10Ω±5% PCS 5 R207,R267,R285,R326,R367 C226,C230,R269,R276,R287,R297,C318,R322, 59 2RS1-10-000O Chip Resistor 1005,0Ω PCS 13 R375,R454,R515,C551,R580 60 2RE1-16-1503 Chip Precision Resistor 1608,150K±1% PCS 6 R526,R527,R528,R529,R530,R531 2012,220nH±5%,...
  • Page 21 PT3600 Service Manual 101 2CC1-10-C0G500-220J Chip Multilayer Capacitor 1005,22P±5%,50V,C0G PCS 2 C303,C309 102 2CC1-10-C0G500-151J Chip Multilayer Capacitor 1005,150P±5%,50V,C0G PCS 2 C713,C732 103 2CC1-10-C0G500-120J Chip Multilayer Capacitor 1005,12P±5%,50V,C0G PCS 1 C575 104 2CC1-10-C0G500-101J Chip Multilayer Capacitor 1005,100P±5%,50V,C0G PCS 2 C552,C557 105 2CC1-10-C0G500-100D Chip Multilayer Capacitor 1005,10P±0.5P,50V,C0G...
  • Page 22: Appendix 3 Structural Parts List

    PT3600 Service Manual Appendix 3 Structural Parts List Part No. Name/Specifications Unit Qty. 7MHR-7123-01A-W9 Light Guide 7PLJ-7123-E01A LOGO 7MHP-7123-05A-W0 MIC/SPK Jack Cover 7MHP-7123-01A-W0 Front Casing 7GCB-360001-W0 Protective Net for Speaker 7GCB-070005 Dustproof Net for MIC 7SMF-020040M-SZYB-N1 M2.0*4.0 Pan Plus Machine Screw...
  • Page 23: Appendix 4 Accessories

    PT3600 Service Manual Appendix 4 Accessories Name Model Specifications External View Battery KB-31A 7.4V 1300mAH Li-poly Battery Hand Strap KGS-01 Earphone KME-008 KME-010 Charger KBC-31A 4 Hours Standard Charger Power Adapter KTC-24 DC OUT 12V 500mA Antenna Long Antenna Short Antenna...
  • Page 24: Figure 1 Pt3600-01 Baseband Circuit Of Main Board

    Figure 1 PT3600-01 Baseband Circuit of Main Board 2.7K 2.7K R268 R268 R304 R304 R305 R305 102 R441 R441 6.8K R456 6.8K R456 2.7K 2.7K R277 R277 2.7K 2.7K R278 R278 HSC277 D403 HSC277 D403 C454 C454 1K R447 R447 4.7uF/10V...
  • Page 25: Figure 2 Pt3600-01 Mcu Circuit Of Main Board

    Figure 2 PT3600-01 MCU Circuit of Main Board R361 R361 FlashDO RDACLK P1_0/KI0/AN8 P8_2/TRFO02 C333 C333 ENC0 RDAEN P0_0/AN7 P8_3/TRFO10/TRFI ENC1 P0_1/AN6 P8_4/TRFO11 ENC2 P0_2/AN5 P8_5/TRFO12 ENC3 P0_3/AN4 P8_6 AFCO GLED P0_4/AN3 P1_4/TXD0 RLED P6_2 P1_5/RXD0/(TRAIO)/(INT1) RDAGPIO5 SPKC MAXAF P6_1...
  • Page 26: Figure 3 Pt3600-01 Tx/Rx Circuit Of Main Board

    Figure 3 PT3600-01 Tx/Rx Circuit of Main Board R547 R547 100nH 100nH L103 L103 R545 R545 330R R550 330R R550 C568 C568 C572 C572 100nH 100nH L100 L100 R581 R581 330R 330R R521 R521 330R R582 330R R582 330R R536...
  • Page 27: Figure 4 Pt3600-02 Baseband Circuit Of Main Board

    Figure 4 PT3600-02 Baseband Circuit of Main Board 2.7K 2.7K R268 R268 R304 R304 102 R441 R441 R305 R305 6.8K R456 6.8K R456 2.7K 2.7K R277 R277 2.7K 2.7K R278 R278 HSC277 D403 HSC277 D403 C454 C454 1K R447 R447 4.7uF/10V...
  • Page 28: Figure 5 Pt3600-02 Mcu Circuit Of Main Board

    Figure 5 PT3600-02 MCU Circuit of Main Board R361 R361 FlashDO RDACLK P1_0/KI0/AN8 P8_2/TRFO02 C333 C333 ENC0 RDAEN P0_0/AN7 P8_3/TRFO10/TRFI ENC1 P0_1/AN6 P8_4/TRFO11 ENC2 P0_2/AN5 P8_5/TRFO12 ENC3 P0_3/AN4 P8_6 AFCO GLED P0_4/AN3 P1_4/TXD0 RLED P6_2 P1_5/RXD0/(TRAIO)/(INT1) RDAGPIO5 SPKC MAXAF P6_1...
  • Page 29: Figure 6 Pt3600-02 Tx/Rx Circuit Of Main Board

    Figure 6 PT3600-02 Tx/Rx Circuit of Main Board R547 R547 12nH 12nH L103 L103 R545 R545 1.5K R550 1.5K R550 C568 C568 27nH 27nH C572 C572 L100 L100 R521 R521 R581 R581 330R R536 330R R536 C555 C555 C567 C567...
  • Page 30: Figure 7 Pt3600 Top Layer Position Mark Diagram

    Figure 7 PT3600 Top Layer Position Mark Diagram...
  • Page 31: Figure 8 Pt3600 Bottom Layer Position Mark Diagram

    Figure 8 PT3600 Bottom Layer Position Mark Diagram...

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